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Ipsen offers a broad range of plants based on different design principles and built to the customer's specifications.
- Pusher-type furnace
- Rotary-hearth furnace
- Ring furnace
- Roller-hearth furnace
- Belt-type furnace |
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Maximum operating temperatures of 1100°C, 1200°C or 1300°C
Chamber capacities of 5, 13 or 23 litres
Powerful free radiating coiled wire elements on both sides of the chamber ensure good thermal uniformity
Heats up to operating temperature in half of the time of traditional "slab" designs
Hard wearing refractory insulation inside chamber and around the entrance provides good resistance to abrasion
Hard ceramic hearth provides robust base, and can be replaced in the event of spillage
Vertical counter-balanced door keeps hot door insulation away from operator
Postive break door safety switch isolates chamber from power supply, when the door is opened
Double skinned construction allows convection air flow to cool the outer case, to conform to EN61010 safety standard
Choice of PID controller or programmers
Applications include, ferrous metal heat treatments; annealing, hardening, tempering, stress relieving, and simulation of a larger industrial process, on a laboratory scale
Applications in quality control include, testing of component materials or finished products
This product can also be used for maintenance include, heat treatment of metal tools and tool steels. |
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Drop Bottom Solution Heat Treat Furnaces
These Furnaces are designed for economical operation for a variety of uses including commercial heat treating, Military or Aerospace requirements and Automotive Aluminum uses.
Despatch is a proven supplier of Drop Bottom Solution Heat Treat Furnaces with over 150 similar units sold. By providing proven product designs that incorporate state-of-the-art features, full turnkey installation and start-up, Despatch has become a low risk supplier to the industry for this type of equipment.
STANDARD FEATURES:
- Delivered ready for production
- Simple, touch-screen operator control
- Economical for small part or low production runs
- Versatile down airflow minimizes temperature drop as doors open
- Excellent uniformity (± 5°F)
- Automatic operation
- Quench tank agitation standard
- Custom sizes available |
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- Plant design according to Customer requierments by team of qualified engineers
- Construction and assembly undertaken by specialised personnel
- Plant commissioning and production assistance on a "Turnkey" basis
- After-Sales Service
- Repair and maintenance intervention on site
- Supply of spare parts
- Technical consultancy services, including operating improvment and calibration |
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LOI Italimpianti offers a broad range of annealing and galvanizing furnaces for steel strip based on in-house know-how and backed up by an extensive portfolio of reference plants.
Whether customers need bell-type furnaces for Hydrogen Batch Annealing (HPH), horizontal continuous galvanizing lines or solutions in special applications as annealing of grain oriented Si-Steel sheet, LOI Italimpianti is a reliable partner with comprehensive expertise in all aspects of steel strip annealing and galvanizing. |
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SECO/WARWICK Vacuum Furnaces are designed for a broad range of equipment for heat-treatment processes including;
· Bright hardening
· High pressure gas quenching
· Vacuum carburizing/nitrocarburizing FineCarb
· Bright tempering
· Gas nitriding/nitrocarburizing (with vacuum purging)
· Bright annealing
· Solution annealing
· Degassing
· Brazing and high temperature brazing
· Diffusion bonding
· Sintering (VC, MIM, ceramics)
· CVD/graphitization
· Other processes /adaptations.
For
Aeronautics, Automotive Industry, Defense Industry, Metallurgy, Engineering, Medical Industry, Nuclear Industry, Tools, Research, we manufacture:
· Horizontal furnaces
· Vertical furnaces
· Bell furnaces
· Multi-chamber furnaces
· Continuous furnaces
With load up to 5000 kg
1. HPQ - "HIGH PRESSURE QUENCH TM" furnaces with horizontal loading of the charge, or VVP(HPQ) with vertical loading of the charge are designed for modern technology of heat treatment of low-, medium- and high-alloyed steels and alloys for which there is a need to use gas cooling (HPQTM) – hardening, with a pressure of cooling gas of 6, 10, 12 or 15 bar.
2. High vacuum VP and VVP(EH) furnaces 10-2; 10-5; 10-6; 10-7 mbar
3. Retort Tempering vacuum furnaces
4. VPC – vacuum sintering furnace for metal powder sintering for tool industry, medical, aircraft, defence and precise industry, etc.
5. Oil Quench Furnaces
Contact: Anna Bartel, +48 6838 20598; a.bartel@secowarwick.com.pl |
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Economical electric furnace SNOL 970/600 is designed for thermal treatment of various materials and components under 600ºC temperature, e.g. drying, preheating and other similar purposes.
• Circulation fan
• Working chamber made of stainless steel
• Microprocessor temperature controller
• Two shelves
• Two air bolts on the furnace ceiling
• Powder painted exterior
• High quality thermoinsulation materials
• Low power consumption
• One year limited warranty and later service
• Two years limited warranty and later service for temperature controller
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Furnace of income to pulsated air, range VAW
Furnace with air pulsated for hardening, the income, cementing ageing, the organic matter extraction on metals after welding.
Many accessories available, exists in version inert sweeping of gas.
Volumes starting from 200 liters
Temperature of work 500°C, 650°C and 750°C.
Horizontal circulation of air.
For more informatioon to consult us. |
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Heat treat ovens are very common in the heat treat industry and are commonly referred to as Companion Draw Furnaces or Draw Batch Furnace. Wisconsin Oven's SDB Series is used most often for tempering, solution treating, aging, annealing, normalizing, and stress relieving applications.
We have 40 standard SDB heat treat oven models. There are ten (10) standard sizes, available in four (4) temperature ranges. Standard maximum continuous temperature ratings are 800°F (425°C), 1000°F (540°C), 1250°F (675°C), and 1400°F (760°C).
Each model can be heated by either a direct gas fired burner (Natural or Propane), or with electric heating elements. We can also provide indirect gas fired units if required. |
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Ensure reliable, repeatable sintering and infiltration results of your metal parts and tooling inserts made from LaserForm material with the specially designed LaserForm oven - from 3D Systems
Sinter and infiltrate parts and inserts made from LaserForm material
Metal parts and tooling inserts produced on an SLS® system like the Vanguard system (pictured) must be sintered and infiltrated using the LaserForm oven from 3D Systems.
The LaserForm oven is the only oven made specifically for sintering and infiltrating parts, prototypes, or tools made with LaserForm material. Its unique combination of features and automation deliver the reliable, repeatable results you need to improve designs, meet deadlines, and shorten production cycles.
Count on simple, automated, operation. The LaserForm oven is pre-programmed: just push a button and it automatically adjusts the temperature for each step of the process. Sensors automatically make additional adjustments in each of the three temperature zones, if needed. Nitrogen flow stops when the oven reaches a preset temperature, and the oven powers itself down at the end of the process. A built-in motorized crane makes loading and unloading parts a one-person job.
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Reheating furnaces for blooms, slabs and billets
- car bottom, chamber and bell-type furnaces
- pusher-type furnaces
- suspended monorail furnaces with quenching and special dipping facilities for the quenching and tempering of axles, shafts and small parts
- conveyor-type quenching and tempering lines for forgings
- roller hearth furnaces for the heat treatment of wire coils
- special rotary hearth furnaces for the solution annealing and spheroidizing of CrNi steel wire coils |
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- Room with pre-vacuum pumps pushed and controlled atmosphere (better than 10-4 mbar)
- High temperature (> 2000° C)
- Personalilzzato Design for applications of:
- Special Treatments
- Searches of laboratory
- Production of electrodes for microelectronics
- Software SINERGO dedicated for the complete management of the machine
- Remote Attendance through Internet |
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HORIZONTAL SCANNING MACHINE
An In-Line Continuous Feed Hardening Machine For Parts From 5/16" to 13/8" (8 - 35 mm) In Diameter
Features/Benefits:
Fast change over for maximum uptime.
Unique probe arrangement makes partial hardening easy.
Adapts to a variety of power supplies for maximum application versatility.
Straight through tractor feed for high production rate.
Rotation speed and feed rate independently adjusts for the best process capability.
Easily adapts to in-line induction tempering.
Built to machine tool standards for reliable performance.
Backed by the world's leading manufacturer of induction systems.
Worldwide parts and service ensures maximum system uptime.
High Production, In-Line Hardening system:
Our Horizontal Scan-Hardening Machine is a system for surface hardening of cylindrical components end to end in a continuous feed for high volume production operations. This system can be integrated with many of our solid state high frequency power supplies for either short or long run production. It can also be incorporated into cellular arrangements for intermittent hardening of shock absorber shafts, water pump shafts, heavy duty sewing and knitting needles and many other shaft like parts. |
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PVD coating machine with a simple and compact design
Realisation of the common thin layers at the best economic conditions
Fully automatic operation for easy use and reproducibility of the results
Possible set up in controlled atmosphere zone for an optimal coating quality |
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InductoScan®
Induction Heat Treat System
Features and Benefits
Mechanical modules provide various process solutions; scan, lift/rotate, pick & place, linear transfer and rotary index..
Flexible design also allows for a wide range of power supplies and controls to be changed or upgraded to meet future needs.
Single utility connection for fast installation or relocation.
Removable tank cover enables full access to all mechanical components for ease of maintenance or changeover.
Self-contained system on a common base to support standalone work cell requirements.
User friendly PC/PLC based controls simplify set-up, changeover, diagnostics and process monitoring. |
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Heat Treatment
The use of induction heating for material treating is a consolidate procedure, both for the superficial hardening of metal parts or pipes, as well as for superficial treatments according to specific characteristics such as brassing, nitriding etc.
The possibility of obtaining high values of power density in the heating area makes induction heating fit even for continuous treating of wires or bars, as well as for pipes of large dimensions with great thicknesses.
Continuous induction hardening systems are often coupled with induction furnaces for material tempering on compact and extremely flexible lines.
Induction Hardening
Induction heating can also be applied for the thermal stabilization of the metallurgical structure of metals with different profiles, as well as for semi-finished products.
Continuous induction annealing is particularly appropriate for thermal condition stability of the material during the process, and for its repetitiveness over time using apposite thermo-regulation software.
Reduced dimensions of the plant layout with respect to conventional heating systems, high efficiency, accurate control of process parameters, and low system and operation costs, allow induction heating to be used even for the normalization of shaped mechanical parts when eliminating internal tensional states due to machining
Vacuum, Controlled Atmosphere
Heating systems with non-combustion heat sources are used when there is the necessity to remove any surface oxidation or whether heating cycle performances in controlled atmosphere are needed. |
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ISM HF CE marked induction heating systems provide a reliable, compact solution for heating your parts with a quick, clean source of heat. Available in models from 60kW to 120kW, all are ideal for repeatable, non-contact heating of your parts.
Model Power (kW)1 Frequency (kHz) Vac Line kVA Input
ISMÂ HF 60 60 50-150 360 - 528, 3 ph 81
ISMÂ HF 80 80 50-150 360 - 528, 3 ph 108
ISMÂ HF100 100 50-150 360 - 528, 3 ph 135
ISMÂ HF 120 120 50-150 360 - 528, 3 ph 162 |
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The application of Induction heating technology in the sector of pipe coating is now a consolidated practice. In fact, the coating’s polymerization process is guaranteed by optimal thermal conditions.
Induction’s experience is confirmed by the fact that we supply the largest companies of the sector in production plants all over the world.
Given the peculiarity of the application, Induction is specialized in supporting the Customer with extremely compact and flexible solutions for all production needs, and with innovative automatic temperature control for respecting process specifications.
The quality of the inductors assures for the supply, which is more subject to wear, a ten-year long duration, while fully respecting system performance.
Thanks to its experience in the piping sector, Induction is able to propose systems for loading, unloading and transporting pipes even of considerable thicknesses.
Due to the particular environmental conditions in which the coating systems are often installed, Induction offers quick and on-time service for any specific Customer request. |
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| Heating line for wire hardening and tempering (oil hardening and tempering). Output of 2000 Kg/h with ø 15mm wire. It consists of three induction heaters: 400 Kw, 6 Khz; 150 Kw, 40 Khz; 300 Kw, 6 Khz. |
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STATISCAN® IV
Unitized Vertical-Scanning System With Four Spindles
Features / Benefits
Four spindles to process four parts at a time.
Scan long parts up to 24" on standard model.
Self-contained system easily integrated into workcell.
Different power ratings and frequency ranges available for application matched precision hardening.
User-friendly controls simplify set-up, changeover and diagnostics.
Flexible workpiece capacity.
Simple utility connection for fast, low cost installation.
Compact. Requires minimum floor space.
Built by the world%u2019s largest designer and manufacturer of induction heating equipment.
Worldwide parts and service.
Compact Production Hardening System
The STATISCAN® IV can be configured as a two or four spindle vertical-scanner or high production lift/rotate machine for hardening and tempering a wide variety of parts.
Self-Contained Design With Heat Station/Power Supply
The STATISCAN® IV system features a built-in transistorized solid state power supply with heat station, programmable scanner, control and quench recirculating system. This unitized construction reduces floor space 50-80% compared to conventional systems.
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An economical method for processing high quality loads that require inert atmospheres. Used in applications to prevent oxidation of parts being processed.
Airflow Design - Forced convected heat allows work to be processed efficiently even when densely loaded because airflow enters the chamber in a uniform manner.
Standard Features:
Effective design features have been incorporated into the LND to increase its ease of operation as well as its efficiency in specific lab applications:
Purge flow meter and a maintain flow meter
A manual 3-way nitrogen valve allows for easy setting—from Off to Purge or Maintain levels
Chamber pressure gauge
A water cooling coil is included for the cooldown stage or for operating at lower temperatures
Protocol™ microprocessor based control system. Provides three controls in one, single set-point operation, timer function, and up to 48 steps of ramp/soak programming
Manual reset hi-limit protection is also provided
Solid state relay switching
Stainless steel interior and the SilverClay™ enamel baked exterior
Interior continuously welded to prevent atmosphere leakage
Heater has a 5 year warranty
Designed for easy installation and convenient service
The LND series carries a U.L. equipment listing |
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Technical data :
• Batch gross weight (kg): from 50 to more than 1000 kg.
• Height: from 300 to 1100 mm.
• Useful diameter : from 400 to 1100 mm.
• Processes : Autenitisation, carburising, carbonitriding, annealing, brazing, nitriding, nitrocarburizing.
• Temperature up to 650°C for nitriding and 1'050°C for carburizing.
• Manipulator : manual, semi or full automatic.
Technical and economical advantages:
• Perfect integration in your production flow, adaptable in any time according to the evolution of your needs.
• Easy to use in semi or full automatic.
• No time losses in processes changes. |
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Types of treatments :
Revenu d'Aluminium de pièces diverses
Trempe et Revenu d'Aluminium
Recuit d'Homogénéisation de billettes
Recuit d'Homogénéisation de plaques
Recuit d'Homogénéisation de bobines
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Technical data :
Max. temperature : 90°C
Frequency : 50Hz
Votage : 3x400V
Power : 3,5 kW
Capacity of the tank : 90 l
Inside dimensions : L 280mm, H 300mm, P 320mm
External dimensions (±10%): L 525mm, H 750mm, P 760mm
Equipment :
- Isolated metallic casing.
- Agitator at the rear of the tank to obtain a good uniform oil temperature.
- 2 immerged heaters with integrated temperature control.
- Tank cover.
- Oil drain cock.
- Basket with handles for the quenching of parts and their draining off.
- Filling and working oil level indicators.
- Nominal power of the fan: 1500 m3/h. |
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Heat treatment furnaces and equipment
