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The safety-related, intelligent SIMATIC interface modules IM 151-7 F-CPU for the ET 200S are designed to meet the demands of the lower performance range.
They can be expanded in a centralized configuration with the safety ET 200S I/O modules or distributed via PROFIBUS or PROFINET. The intelligent ET 200S station can also be used as stand-alone, i.e. without PROFIBUS or PROFINET cable.
Additionally the IM 151-7 F-CPU is also available as a PROFIBUS DP master which can be used with a standard controller or as a stand-alone CPU (incl. safety modules).
The IM 151-7 F-CPU offers a combined DP/MPI interface.
Beside the IM 151-7 F-CPU offers a PROFINET interface with 3 ports. PROFINET line or ring topologies can be easily realised. E.g. additionally a programming device can be connected via the third available port. Additionally you get a comfortable access to the modules and diagnosis data by the integrated webserver.
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The Safety Network Controller is the heart of a DeviceNet Safety Network system. The Safety Network Controller hosts the safety application program, monitors the safety inputs and controls the safety outputs. Either use it as a stand-alone controller or embedded in a DeviceNet network.
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Banner SC33-3 Safety Controller
The revolutionary Banner SC22-3 Safety Controller can manage multiple safety input devices and also non-safety input devices. Its flexibility can cover all safety application requirements including status outputs and indications. The SC22-3 can also be easily and quickly adapted by adding new safety components in the event of a machine modification. Its market position falls between standard safety relays and safety PLCs with better flexibility and cost reduction if the application requires more than three safety functions.
- Easy-to-use controller with fully configurable inputs and outputs
- Management of safety related functions such as Muting and Two-Hand Control…
- 22 inputs for safety or non-safety input devices
- 3 dual channel safety outputs (24 VDC @ 0,75 A) with selectable ON- and OFF-delay
- 10 auxiliary outputs, mute status, lockout, fault conditions and reset requirements
- A simple configuration procedure via a PC interface or controller on-board interface maps each input device to any of three safety outputs
- License free PCI software included with the SC22-3 Safety Controller without any additional charges
- Password protected configurations and confirmed before use, to ensure safety integrity
- Configurations can be stored on an external memory card and are transferable to multiple SC22-3 Controllers or e-mailed as attachments
- Complies with Safety Integrity Level (SIL) 3 per IEC 62061 and IEC 61508, and Category 4 Performance Level “e” per ISO 13849-1
- Live display and error log provide “real-time” status information and historically track faults
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The multifunctional SafeCIS3 safety controller offers a sensationally good-value solution for safeguarding hazardous machines at the highest safety level. Despite its extremely compact dimensions of just 111 x 125 x22.5 mm, this controller can perform the most wide ranging applications. Safety light curtain monitoring, muting for safeguarding automatic material transport systems, as well as integrated safety override function for set-up processes, are possible with the SafeCIS3.
SafeCIS3 comes standard with two powerful PNP outputs. Relay outputs or Bus-interfaces are available as extension modules. If required, external contacts can be monitored by the EDM (External Device Monitoring) inputs.
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SAFETY CONTROLLER
MOSAIC is the new modular and configurable safety controller of REER.
This new safety device is capable of monitoring several safety sensors and commands
at the same time. These can be safety light curtains, safety photocells, emergency stops,
safety mats, magnetic or mechanic switches, two-hand controls, etc.
Thanks to MOSAIC’s modular and expandable structure, it is possible to adapt its I/O
configuration and functionality to the demands of each application. This makes MOSAIC a
highly versatile and flexible safety controller.
MOSAIC has solid state and/or relay outputs. They can be instantaneous or delayed.
MAIN FEATURES
▪Configurable safety controller
▪Safety level: SIL 3, PLe, Cat. 4
▪Easy and intuitive graphic configuration software (MSD - Mosaic Safety Designer)
▪Compact design:
- single module dimensions 22.5 x 99 x 114.5 mm
▪Max 72 inputs and 8 OSSD pairs
▪Max 7 expansion units in addition to Master M1
▪M1 stand alone main unit:
- 8 safety inputs, 2 OSSD pairs with separate EDM and Start/Restart
- configurable via PC through USB interface
▪MI8O2 expansion unit:
- 8 safety inputs, 2 OSSD pairs with separate EDM and Start/Restart
▪MI8 and MI16 expansion units:
- with 8 and 6 safety inputs
▪MO2 and MO4 expansion units:
- with 2 and 4 OSSD pairs with separate EDM and Start/Restart
▪MR2 and MR4 relay units:
- with 2 and 4 guided contacts safety relays.
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ShockWatch® FleetControl™ Manager leverages the capabilities of wireless, rugged vehicle-mounted computers (VMCs) to provide total fleet management in material handling environments.
Through FleetControl Manager's intuitive user interface, equipment operators utilize their existing VMC display screens to log in, access menus, and communicate with managers. The system continuously monitors and reports real-time data regarding equipment safety, utilization, productivity, and maintenance. Designed for large warehouses and logistics centers, FleetControl Manager optimizes companies' existing infrastructure and hardware to ensure safety and OSHA compliance, improve maintenance scheduling, and reduce damage-related costs for complete fleet management.
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The NE1A Safety Network Controller from Omron STI reshapes previous thinking about safety systems. Until now, safety control circuit design was cumbersome. The process involved tedious wiring and any changes required direct modification of the wiring. Programmable safety circuits simplify the design process. Safety I/O terminals make system modifications easy and allow the safety I/O capacity to be increase without extensive rewiring.
The NE1A Safety DeviceNet Controller:
■ Eliminates long runs of complicated wiring
■ Compatible with the DeviceNet Open Network
■ Provides Individual I/O status and error indicators
■ Minimizes the need to rewire when making machine modifications
■ Conforms to Global Safety Standards
■ Meets IEC 61508 SIL3
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• Free programming in accordance with IEC 61131-3
• Integration of machine safety and control function modules
• SAFEPROG for safe module configuration and application programming
• Certified PLCopen function modules
• Different colour marking of safety and control function modules
• Diversified, 2-channel run time system SafeOS Runtime
• Identification of safe variables
• Unambiguous separation by safe data types, e.g. SAFEBOOL
• Additional plausibility checks in the graphic editor
• Just one controller for machine safety and control applications
• Free programming in accordance with IEC 61131-3
• Category 4 as defined by EN 954-1
• SIL 3 in accordance with IEC 61508
• High system performance
• Compact design
• Completely modular design
• 6 safety or 20 control I/O points per module
• Can be easily extended up to 16 modules
• Up to 256 safety or 320 control inputs and outputs
• Only 10 ms reaction time when fully expanded
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Safeguard 400 Series products and systems are utilized around the world in industries where production processes can present a danger to people, facilities, equipment and environment. ABB installations can be found on all contrinets and the users among the world's largest in oil, chemicals, petrochemicals, power, offshore and shipping.
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The Simotion Safety Unit is ...
* Compact
- a compact Safety controller in compliance with Cat. 4 throughout the EU
* Fast
- achieves response times of up to 10 msec terminal - terminal
* Easy to use
- supplied with ready-programmed function blocks for press applications
- can be parameterized (RS 232) over any PC with the supplied Windows software tool
* Universal
- can be implemented as a stand-alone PLC or in an I/O interface to a higher-level PLC (PROFIBUS interface, 2nd level)
* Cost effective
- costs the same as any conventional safety switch used in contactor/relay technology (equivalent in price to 25 contactors)
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Idecode - Compact Fitting - Plastic - Type SPC
Universal fitting - established 22mm fixing footprint suitable for most general applications. Withstands environments where high humidity or hose down is required. Durable polyester housing. Wide 14mm Sensing and high tolerance to misalignment. Up to EN 954-1 Cat.4 with safety relay. 2NC 1NO circuits. Quick connect versions.
Part No Type Cable Length Circuits
111001 Idecode SPC 2M 2NC
111002 Idecode SPC 5M 2NC
111003 Idecode SPC 10M 2NC
111004 Idecode SPC QC-M12 2NC
111005 Idecode SPC 2M 2NC 1NO
111006 Idecode SPC 5M 2NC 1NO
111007 Idecode SPC 10M 2NC 1NO
111008 Idecode SPC QC-M12 2NC 1NO
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Idemag - Magnetic Non Compact - Type MPR
Compact yet robust fitting suitable for all small guard applications. Can be mounted unobtrusively in channels or behind doors - left or right cable exit Hygienic screw cap covers ensure suitability for Food Processing washdown Cost effective interlock solution Wide sensing at 12mm and high tolerance to misalignment High current switching capability to 0.5A. 2NC 1NO circuits - up to EN 954-1 Cat.4 with Safety Relay
Part No Type Cable Length Circuits
114001 MPR Cable Right 2M 2NC
114002 MPR Cable Right 5M 2NC
114003 MPR Cable Right 10M 2NC
114004 MPR Cable Right QC-M12 2NC
114005 MPR Cable Right 2M 2NC 1NO
114006 MPR Cable Right 5M 2NC 1NO
114007 MPR Cable Right 10M 2NC 1NO
114008 MPR Cable Right QC-M12 2NC 1NO
114009 MPR Cable Left 2M 2NC
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Non-contact safety switches provide considerable advantages where tough ambient conditions apply. They are also especially suitable for use on imprecisely controlled safety equipment. Non-contact EUCHNER safety switches operate on the basis of clearly coded actuators. Manipulation of an actuator is thus impossible. Supply voltage and data transfer to the coded actuator are realized by means of a non-contact inductive read head. A monitoring output is additionally available for the safety outputs. Through the redundant design of the evaluating device, the safety switch can be used for the highest safety requirements up to control category 4 according to EN 954-1.
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The Hygiecode SMC Non Contact Interlock Switch range offers a compact yet robust 22mm fitting and provides environmental protection up to 105°C. and is suitable for high pressure hosing. The housing is finished and sealed with a stainless steel back plate for extra mechanical and environmental durability.
In addition to the high enclosure specification the switch offers a wide 14mm sensing distance, a high tolerance to misalignment, LED indication of switch status, 'anti-tamper' coded magnetic actuation, and 2NC 1NO switching circuits to cope with modern industrial control requirements.
They will connect to most popular Safety Monitoring relays to provide up to Cat. 4 EN 954-1 and SIL 3.
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Eden is a new non-contact sensor using dynamic signal transmission. The sensor operates to category 4 according to EN 954-1 and has an extended sensing distance. Several Eden sensors and light beams can be connected in the same safety circuit and dynamically monitored by the Vital safety module.
We also offer several other types of interlocking devices. The Emergency Stop Grab Wire safety switch JSNY10 provides 'emergency shutdown' up to 25 metres.
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The FailSafe GuardSwitch is designed as a safety interlock to be attached to a machine's guard or door. Unlike a standard reed switch interlock, the circuit has been designed to have an "open" failure mode. If the main reed sticks closed when the guard opens, the in-line fuse will blow, opening the circuit. If the watchdog reed sticks closed when the guard closes, the in-line fuse will blow, opening the circuit. The circuit will draw up to 4.5A to blow the fuse in less than 200ms. Along with being FailSafe, all the 200 series switches have non-coded actuators.
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The Pressbrake safety System AKAS meets the safety requirements of category 4 according to EN 954 and
prEN 61496, and the most recent requirements of prEN 12622.
Innovative finger guarding system for pressbrakes by following LASER optical safety light grids in front of the tool.
Finger guard works during the foot pedal controlled bending process => hands remain free for the operation with the slug.
Increase of productivity due to programmable adaptation of the AKAS® II to the individual overrun traverses of the machine.
Short change-over times due to all-automatic change-over to other tool sizes.
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CTS SERIES (Optic barriers: safety units)
Description:
SATEFY UNITS FOR INFRA-RED MULTI-BEAM OPTIC BARRIERS
Safety unit for lifts and elevating platforms according to the machinery directive, LEVEL 3.
* Continuous automatic safety test.
* Double relay output, 10 A raiting with exchange check on the output circuit directly.
* Plastic box IP 65, overall sizes: mm 160x120x77.
* Power supply: CTS01 230V ac / CTS02 24V ac/dc.
* Sound signalling adjustment: function lift door opening, function lift door closing, prolonged beams break.
* To match up with our multi-beam optic barrier models: CL 1699 and CL 3299
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Z/T and E.95 range position switches are suitable for sliding and hinged safety guards, which need to be closed to ensure the necessary operational security.
In combination with AES and/or AZR range safety monitoring modules all position switches class 1 shown in this chapter achieve Control Category 3 or 4 to EN 954-1.
Further applications for positions switches class 1 are most varied positioning duties. The variety of requirements to be found in practice can be met in detail by means of a wide range of actuating elements.
Design and mode of operation:
On the position switches class 1 the guarding device and the positive break NC contact are positively linked.
Schmersal make both standard and AS-i Safety at Work position switches with safety function.
Click here to see the AS-i models
Or for the standard models click below
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ASO´s Safety contact bumpers are designed as safeguarding equipment to be used on transport vehicles, AGV’s and other freely moving systems. Upon contact with an obstacle, the quick response time of the bumper initials an immediate stop signal while the soft foam core provides a long braking and over-travel path. ASN bumpers consist of a foam core attached to an aluminium profile and are covered in a durable NBR rubber or vulcanized polyurethane which provides excellent protection against damage and moisture. Bumpers are available in various lengths, widths and heights to fit most any application and are available in black, yellow, black-yellow stripe as well as custom colors.
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In certain applications, the power-operated devices have, due to their inertia, long stopping times and thus also large stopping travels. Examples are big and heavy doors (hangar doors), automatically-guided vehicles (AGV), theatre stages etc. Here so-called bumpers are used. Their dimensions as well as the positions and number of the contact chains are specially selected and manufactured for the intended application.
Bumpers are protection devices for large over-travels. They are equipped with a rubber-foam cushion with suitable surface finish and reinforced if necessary. Colours may also be applied.
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Do you have to make a long stopping distance safe? Do you require good optical integration in the safety technology of your machine? And do you nevertheless want maximum protection for persons and objects?
Mayser Safety Bumpers, impact cushions made of soft foam with a polyurethane skin with built-in safety cut-out, expand the spectrum of safety technology at Mayser especially for these cases.
The soft foam body prevents injuries to personnel and damage to property until a safe standstill is achieved. This safety system is also monitored and provides a high degree of safety.
In addition to the standard product line based on four carrier profiles, there are many possibilities for adapting the design and function of Mayser Safety Bumpers to your individual requirements.
Applications:
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Range LINEOCONTACT of AE&T is a range of sensitive switches (ribbons, edges, carpet) designed to measure to adapt to the whole of your applications:
Safety Machine
Automated devices
Conveyer
Emergency call
Sliding doors
Control presence
Etc
Technology used is simple and reliable. It is appropriate for the standard environments like severe.
Flexible device, the range adapts to your needs: you choose the length, dimensions, the color, material, the sensitivity, etc which is appropriate to you and carry we it out for you.
SENSITIVE RIBBONS:
system of "contact in any point" which makes it possible, by a simple pressure, to close the contact and to thus start a call, an alarm, an opening, a flash, etc
Our sensitive edges have very a long life of life (several million contacts in the same point)
SENSITIVE EDGES
system "anti-pinching" made up of sensitive edges integrated in rubber sections. This system makes it possible to close the contact by a pressure as well side as vertical.
The closing of the contact thus starts a call, an alarm, an opening, a flash, etc
SENSITIVE CARPETS
system which makes it possible to detect the presence of a person or an object for a very great number of applications.
Possibility of integrating your logo or of the geometrical forms into it to measure!
RELAY OF CONTROL
system of interface between your sensitive switch (borders, carpet, ribbon) and your application (carries, barrier, alarm, travelator, etc) and to activate it.
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The SK-Series Control Relay is designed to be used in conjunction with safety elements such as Safety Contact Mats, Safety Contact Edges or Safety Contact Bumpers. The SK series relay utilized a current principle for monitoring the safety contact elements. This method of monitoring makes certain that the high demands for fault recognition as well as for safety are met. Relay switch status along with operating voltage status is displayed via LED’s. SK Series Relays are available in a variety of models depending on the application and conform to safety categories 2 and 3, EN 954-1 and are certified.
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Safety Edges are used to protect dangerous closing edges at automatic doors and gates, shutters, vehicle doors or in the machinery industry. Depending on the force and speed of the moving part a suitable rubber profile has to be selected. Bircher Reglomat safety components are developed and certified to meet todays European Safety Standards.
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Applications such as machine guards, lifting tables, theatre stages and many others are typical. Safety edges, when activated, will immediately switch off the power source. Prior to the launch of the Haake safety edge, either electrically operating devices to the N/O principle (two conductive strips or layers are brought together when the safety edge is operated), or opto-electronic systems (a light beam is interrupted) were the standard product options available on the market. Such devices operate via signals, which need to be transformed and processed via a control unit.
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From lifting platforms to machine doors, from sliding shelves to roll-up gates - the Mayser Safety Edges based on the closed circuit principle reliably protect persons from potentially dangerous automatic movements. Slight pressure is sufficient to avert the danger.
Whatever you want to protect with the aid of Mayser Safety Edges - you will find them in the required length. In addition to the comprehensive standard range, customized versions are available, too. Even angled Safety Edges and Safety Edges without dead zones are possible.
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ASO´s Safety contact mat ASK is designed for safeguarding sections of hazardous areas where working machinery may present a potential danger.
Pressure on the mat triggers a control signal to immediately stop a device thereby averting any potentially dangerous situations. The quick-action signal is sent via a surface area switch design that is totally encased in polyurethane to insure impermeability to moisture. Optional surface materials such as aluminium, stainless steel or oil resistant coverings are available to ensure precise installation. In special cases these contact mats may be used as switch mats in applications such as controlling on automatic door.
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To protect persons against risks of this kind, pressure sensitive safety mats are employed. At devices such as machines, machining centres, presses, robot cells, high-shelf warehouses and many others, safety mats immediately switch off the power source, when the mat is stepped on. As long as the person stays on the mat, the machine cannot be set back into operation.
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Safety contact rails are commonly used as break contacts on printing rollers and cutting machines. The rails consists of an aluminium support profile, C-profile, into which is fixed a rubber profile contact strip.
Bumpers are employed on automatic production lines to minimise danger to both people and machines. The large foam rubber cushions enable long practical braking and run through distances, thus enabling designers to optimise protection to both personnel and machines.
The ASK Safety Mat is used as personal protection within the dangerous areas around presses, robots, production lines, machines etc. When connected to a suitable monitoring system stepping on the Safety Mat will immediately be detected causing dangerous machine movements to be stopped. This is made possible by the detection of electrical contacts closing within the sandwich construction of the Mat.
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Machine safety devices
