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ATEX Directive 94/9/EC
As a marketleading producer of air-operated, double-diaphragm pumps worldwide, its is natural for us to comply with the ATEX 100A directive for explosive atmospheres.
Albin Pump AB designs, develops and manufactures pumps, pump parts and peripheral accessories. Albin Pump is consistently striving to meet and exceed the tradition of service, quality and integrity by providing the market with the latest certifications to meet our customers needs. Albin Pump´s employees and its Distributor network are deeply committed to excellence, innovation and customer service.
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Double diaphragm pumps, thanks to their technical characteristics, guarantee the greatest level of safety in all industrial applications where the use of compressed air driven pumps is required in the presence of particularly aggressive fluids.
These pumps may be used in explosive environments (ATEX), in situations characterized by high humidity and where the hazards of dry operation are high.
The pumps function using two membranes that simultaneously operate in opposition to each other: the air introduced behind the first membrane pushes the product being pumped towards the discharge and, simultaneously, through the force of the shaft, it drags the other membrane resulting in suction in the suction line. The two Long-Life membranes, which work alternatively in two directions, allow an extremely long duration even when subjected to particularly severe working conditions.
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The CUBIC diaphragm pumps are known for their high performance, power and sturdiness that make them suitable for pumping fluid with a very high apparent viscosity, of up to 50.000 cps (at 20° C) even when suspended solid parts are present. The dry suction capacity from considerable suction heights when the pump is not flooded, together with the possibility to fine-tune the speed without a loss in pressure, flow rate and head, and the possibility of loadless operation without causing any damage, make these pumps extremely versatile. The vast choice of composition materials allows you to determine the best chemical compatibility with the fluid and/or the environment without neglecting the temperature aspect. Their construction makes them particularly suitable for severe environments with high humidity or in potentially explosive environments (ATEX certification).
Main features:
- executions in: Polypropylene, PVDF/ECTFE
- use in explosive atmospheres (ATEX certification);
- suitable for severe environments and with high humidity;
- dry operation;
- dry self-priming;
- supply with non-lubricated air;
- adjustable flow rate and head;
- fine-tuning of the speed at constant pressure;
- possibility of twin manifolds (two separate intakes and deliveries);
- bench or ceiling installation;
- three delivery and intake positions
- ease of maintenance and replacement of parts;
- very good performance/cost ratio.
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Always the right solution for the safe and reliable transfer of low to high viscosity products, even with solids in suspension, as well as abrasive, high flammability or aereated liquids.
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Always the right solution for the safe and reliable transfer of low to high viscosity products, even with solids in suspension, as well as abrasive, high flammability or aereated liquids.
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A favorite among Process Professionals, the Expert Series diaphragm pump line features the best total cost of ownership of any diaphragm pump on the market. These pumps provide optimum energy efficiency and downtime solutions. A large range of material and porting configurations are available with flow rates up to 1041 l/min.
For stall-free, ice-free operation. The patented “Unstallable” unbalanced air valve design avoids stalling issues associated with other pumps. The “Quick-Dump” exhaust valves divert cold exhaust air from ice-prone components, preventing freezing. This is the most reliable pump line on the market today.
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Verderair double diaphragm pumps
Series Verderair VA and Almatec
These balanced series of compressed air driven, double diaphragm pumps consists of two series: Verderair VA all purpose, multi-functional diaphragm pumps and Almatec diaphragm pumps for advanced/difficult applications. Both non metallic and metallic versions are available.
Advantages and characteristics
- Simple installation
- Maintenance friendly
- Easy to operate
- Self-priming when dry
- No air lubrication needed
- Sanitary, Ultra-pure and high pressure versions
Models
VA
These pumps provide flexible, reliable flow in all circumstances. The control valve guarantees perfect operation that never jams and that does not have to be lubricated even at low compressed air pressure and high backpressure.
Capacity max: 1050 l/min., lift max.: 84 kPa.
Ball valves
The Verderair VA models are equipped with ball valves. They ensure that the pressure drop is low during circulation, resulting in a higher circulation than can be achieved with cylindrical valves. Also small particles pumpable.
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The ProMinent® Duodos pumps are air operated diaphragm pumps. Since they are pneumatically operated the pumps require no electric components. The pump is dry-proof and self-priming. The pump feed rate can be adjusted by changing the pressure in the air supply. The pumps feed up to approx. 6 700 l/h media to a feed lift of 70 m.
Advantage
* Self-priming
* Dry-proof
* High Suction capacity
* No electric components
* No pressure relief valves required
Application Areas
Feed of abrasive, viscous, highly sensitive and gaseous media.
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Features
- 2 chamber dual diaphragm
- Positive displacement
- On demand operation
- Chemical resistant polypropylene body
- 30 to 60 PSI (2.1 - 4.1 bar)
SHURflo's 166 Air Operated Demand Pumps employ a dual diaphragm design, with a patented fast action switching mechanism allowing for consistent flow and pressure. They are built for the toughest pumping applications and are available in a variety of elastomers that allow them to be compatible with mild caustic or acidic fluids. Ideal for chemical transfer, injection and spraying.
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Pumps for the printing and paper industry have to meet definite requirements. The pneumatic diaphragm pumps of the ALMATEC F-Series have been developed especially for applications with glues, flexo-print inks, and UV-varnishes.
ALMATEC pneumatic diaphragm pumps of the F-Series are available in two sizes (F 10 and F 20) with max. capacities of 600 resp. 1200 l/h.
The special design includes two separated liquid chambers as well as an integrated pulsation damper, so the pumps provide delivery as well as re-delivery. No second pump is required.
Example flexo-print ink: Ink is transported to the printing machine via the delivery chamber. The second chamber of the pump can be used as an extractor pump. Ink not needed can be sucked from the doctor chamber back to the supply container.
F-Series pumps meet the ATEX requirements of the directive 94/9/EG.
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STANDARD FEATURES
Pumps are ruggedly constructed to withstand the rigors of the pressroom. The inlets and outlets can be configured to meet the requirements of bottom printing corrugated lines or the top decks of the largest CI presses. A variety of corrosion resistant constructed materials permits use with water, alcohol, and solvent-based inks and coatings.
Pump is designed for easy maintenance with a minimal amount of parts.
For situations requiring controlled flow rates from 40 gallons per minute down to a trickle.
Air operation is inherently explosion proof.
Self-priming with the ability to pump liquids containing small solids.
Optional air-powered mixer is available for in-tank agitation.
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ALMATEC pneumatic diaphragm pumps of type AD 6 are a special development for laboratory applications and for sampling water from wells for continuous monitoring of the groundwater under landfills.
They have a maximum delivery volume of 250 l/h which can be infinitely varied by adjusting the air flow. AD 6 pumps are equipped with spring-loaded valves and can therefore be installed in any position.
The housing is made of solid PTFE conductive. This material is resistant to corrosion by virtually all media. Its conductivity permits use of the pump in explosion-hazard areas and for inflammable liquids.
AD 6 pumps meet the ATEX requirements of the directive 94/9/EG.
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Since 1984 ALMATEC manufactures special pumps for the chemicals supply and circulation in the semiconductor industry. The latest generation is the FUTUR, a pump series particularly developed for the special requirements of these applications.
The liquids handled in the semiconductor industry set different demands to the pumps. Therefore the FUTUR series is available in four materials:
4 sizes made of PTFE/UPPE for acids and caustics up to 130°C (model FUTUR T)
2 sizes made of PTFE for hot applications with acids and caustics up to 200°C
(model FUTUR H)
4 sizes made of UPPE for slurries
(model FUTUR E)
2 sizes made of stainless steel (SS 316 L) for solvents (model FUTUR S)
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JESSBERGER air operated diaphragm pumps are suitable for nearly all applications. They can also pump media with high viscosities - also with particles or at abrasiveness.
Pumps can be supplied in Polypropylene, PVDF, Aluminium or Stainless steel. Manufactured sizes are available from 1/4" (5 l/min) up to 3" (850 l/min; both at 7 bar operating pressure.)
The advantages of an air operated diaphragm pump are:
- Can be used with non-lubricated air
- Also suitable for very humid environments
- Can be used in hazardous areas or for flammable media
- Also suitable for very aggressive or viscous media
- Flow rate and delivery head can be adjusted over air pressure
- After manifolds have been splitted two media can be pumped
- Different connections at suction and discharge side
- Dry running possible
- No electrical connection neccessary
- Dry self priming
- Easy change of spare parts and simple maintenance
The products of this manufacturer have a very good cost/ performance ratio. The pumps have standed the test of time since many years in nearly all industries worldwide.
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Automotive Cleaning and Recycling;Chemical Transfer and dispensing;Bag-In-Box chemicalsParts Washers ;Car Wash Systems;
Features:
• Capable of Air or CO2 drive pressures up to 100PSI (6.9bar)
• Robust Design with durable integral mounting
• Patented Shuttle Valve, eliminates stalling
• Capable of passing solids up to 3.2mm diameter easily with large clog-free Check Valves
• Corrosion Resistant materials capable of handling a wide range of chemicals
• Sanitary design with insert molded diaphragm (Santroprene only)
• Leak Resistant radial seals, no critical o-ring sealsQuiet Operation with large exhaust muffler
• Ease of Installation with all quick disconnect ports
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Macro Dia-Vac® gaseous diaphragm sampling pumps are completely self contained and may be used for either built-in or portable applications. These economical oil-free, contamination-free and leak-free Dia-Vac® pumps offer up to 13 SLPM, 23 InHg, and 29 PSIG in a single head configuration. Macro Dia-Vac® pumps are exceptionally quiet and are available with Aluminum or Teflon-coated Aluminum wetted parts. They are an ideal choice for OEM customers.
Single Head Macro Diaphragm Pump (J161-BF-AA1 shown here)
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Standard Duty Metallic Pumps are ideally suited for intermittent/on-demand, portable moderately abrasive fluids and suspended solids. Standard duty metallic pumps are constructed in Aluminum, Cast Iron, Stainless Steel and Alloy C with elastomer TPE (thermal plastic elastomers) and PTFE options in diaphragms and check valves.
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Whether your application requires high pressure or high temperature, the FW-H universal temperature pump will meet your needs! High purity and exceptional performance are central to the design mission of these pumps - in fact, the pumps are manufactured in a class 10,000 clean room environment. The PTFE bellows and PFA valves and tubing are welded, ensuring the greatest possible resistance to contamination.
Temperature range of 10-180°C accomodates almost any application.
Internal bellows design allows for higher pressure ratings by eliminating the failure points of traditional flat diaphragms and extending the pump’s service life.
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Iwaki America’s FF Series pumps are economical solutions for low to medium temperature liquid applications (5 to 100°C). PTFE bellows and liquid end share the same proven design and manufacturing quality as the rest of the F Series family, ensuring high purity and long service life. All metal parts are fully encapsulated.
The FF-10/20CT2 has a PVC housing coated with fluoroplastic, suitable for liquids up to 50°C; a fluoroplastic encapsulated housing allows the FF-10/20BT2 to pump fluids up to 100°C.
Integral PFA tube connections mean there are no crevices or seams where particles can accumulate. A wide variety of fittings can be easily attached.
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Sample Gas Pumps
The transportation of sample gas in sample conditioning systems requires very reliable sample pumps. Of course, the sample gas should have an equal and steady flow but very often the corrosive nature of the gas and the presence of condensate form the real task for the pump.
The sample pumps are equipped with a bellow made of solid PTFE which has proven its reliability and long lifetime in numerous applications. If the pump head is pointed downwards the pump is able to pump sample gas with condensate contents.
A special flange design makes the P2.4 and P2.84 pumps suitable for hot applications i.e. the flange is designed of two parts, one -carrying the pump head - can be installed into a heated cabinet and the other part - carrying the electrical motor - is flanged to the outside of the cabinet keeping the motor in ambient conditions.
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The bellows pump is a pneumatic, self-priming pump. The fluid is pumped between the two chambers, airside and liquidside. This pump is adact for to transfer of ultrapure acids and solvents used in the semiconductor industry.
Their pumping frequency is much lower than an equivalent diaphragm pump and results in an extended life. Due to this low frequency and amplitude of the bellows pump, we guarantee a lower level of particle contamination. All PFD pump wetted components are manufactured with TEFLON® (PFA HP, PTFE and FEP). All other components are manufactured with high technology materials; e.g. PVDF and PEEK.
The use of material chemically inactive allows no ionic contamination. This pump is assembled in cleanroom.
Flow rate: 20 l/min
Max. suction head: 3,5 m
Max. air pressure: 5 bar
Max. back pressure: 4 bar
Max. air consuption: 13,5 m^3/h
Max. air connection: 4 mm I.D.
Weight: 4 kg
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Iwaki America’s FS is a compact, all-temperature rated, low-cost, air-driven, bellows pump series designed for the semiconductor industry, chemical delivery or recirculation. This pump handles high temperature nitride etch and piranha etch applications with ease. FS features intelligent drive technology and leak sensing, with a significant cost savings over previous models, and a 2-year warranty.
Iwaki America’s FS is rated for liquid temperatures ranging from 5° to 180°C with discharge pressures up to 73 psi, making it the perfect pump for wet process tools, cleaning and chemical feed applications. Utilizing stroke rates up to 240 spm, FS is able to produce up to 50% higher flow rates in a significantly smaller space.
FS has a contamination-free design; all liquid contact parts are made of PTFE/PFA. The anti-torsion air chamber design eliminates the need for retorquing connecting rods. The intelligent sensor drive system of Iwaki America’s FS design uses proximity switches and an external solenoid valve allowing the pump operation to be easily controlled and monitored
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Serie FS
Pneumatic driven bellows pumps
High speed strokes
As a result of reducing size, weight and costs the stroke rate could be increased up to 240 spm. Additionally the occuring pulsation could be minimised. Depending on the pump type the stroke rate differs.
Contamination free design
All liquid end prats are made of fluoro resin. The pump is so designed that no metal portion is exposed. Even the exterior is coated with fluor resin. The use of a shaft seal (patent pending) has the effect of a remarkable decrease of particulate emission.
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Introduction
1. does not have to fill pilots, Energy reaches as high as 7m, lifts reaches 50m, the outlet pressure >= 6kgf square centimeters. The mobile width shades, is good through the performance, allows both to be able to pull out through the QBY air operated diaphragm pump delivers the mobile liquid, and can transport some not easy mobile medium, has the self-priming pump, dives the water pump, the shield pumps, the sludge pump and the impurity pumps and so on to transport the machinery many merits.
2. biggest pellets, the diameter reaches when 10mm pulls out delivers the mud, the impurity, to pumps the attrition really micro.
3. lifts, the current capacity passable air valve has opened the realization stepless regulation. (Barometric pressure adjustment in1-7kg square centimeters between).
4. pump has not revolved the part, does not have the axis to seal the medium which the mutual lack of understanding will pull out delivers with the movement part which will pump, the actuating medium completely separates, will transport the medium will not be able to divulge to outside. Therefore pulls out delivers virulently, is easy when volatilizes or the corrosive medium, cannot cause the environmental pollution and harm the personal safety.
5. does not need to use electricity, in flammable, the explosive place use safe is reliable.
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Standard Duty Metallic Pumps are ideally suited for intermittent/on-demand, portable moderately abrasive fluids and suspended solids. Standard duty metallic pumps are constructed in Aluminum, Cast Iron, Stainless Steel and Alloy C with elastomer TPE (thermal plastic elastomers) and PTFE options in diaphragms and check valves.
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Diaphragm Liquid Pumps LIQUIPORT for neutral and aggressive Media.
The use of chemically-resistant materials allows the pumps to be used for the transfer of almost all neutral or aggressive substances. The pumps features: self-priming and will operate dry, excellent for pressure and maintenance-free.
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Suitable for pumping liquids and gases.
Even aggressive mediums can be delivered.
The liquid pump Bimor uses the piezoelectric effect, has no motors or shafts or other troublesome mechanisms and thus minimal vibrations and fewer breakdowns.
The maximum flow rate is 500ml/min. The max. achievable pressure is 0,35 bar.
Please get informed about the complete BIMOR Series.
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Liquid diaphragm pump LD2
Contamination free pumping
The LD2 is a self priming pump for use with either liquids, vapours, gases or associated mixtures. Suitable for continuous duty the LD2 is ideal for a wide range of industries, especially where systems can dry.
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Self-priming diaphragm pump with 12v or 24v DC electric motor. Flow rates from 4-8 litres/min (1-2.1 US gallons/min)
Features::
• Handles Water-like and Viscous Liquids Up to 250 cP
• Chemical-resistant polypropylene pump head for long life
• Latest techhnology internal check-valves for reliable self-priming
• Choice of elastomers for maximum chemical compatibility
• Internal bypass for excellent performance range
• Optional pressure-switch control to run the pump only as needed
• Available with long running heavy duty motor with built-in thermal overload
• Available with commercial-duty DC monitor for continuous operation
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The FEM diaphragm dosing pump has been specially developed
in order to accurately dose small quantities of liquid over a long
period of time whereby two of its most distinctive features are its
compact size and robustness (pump and electronics). The FEM
pump and electronics makes a complete dosing system which
is suitable for both simple as well as complex applications. With
the functions „quasi continuous flow“ and „batch dispensing“ the
FEM diaphragm pump differentiates itself from pumps based on
alternative technologies eg. piston, gear, syringe and peristaltic
pumps. Other interesting features are its high reliability, a
favourable purchasing price and low maintenance costs.
KNF has developed a specially programmed electronic control
module so that the integrated solenoid valve and the movements
of the diaphragm are exactly synchronised. This results in an
exact dosing which is gentle and low in pulsation. In addition
to these unique pump characteristics the control module also
allows a wide range of control possibilities to be used eg.
serial interfaces.
The dosing pump is self priming, maintenance free and can
be run dry
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