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Robotic industrial paint sprayers
SAMES offers a very wide range of solutions adapted to all types of applications:
solvent-based
water-borne
two-component liquid paint
metallic paint
The result of our know-how and investment in research and development, in particular in thedevelopment of solutions adapted to the latest environmental standards, the car range uses state-of-the-art high technology. This equipment enables the design and supply of all types of installations for the application of liquid and powder paint.The PPH 607 atomizer, equipped with a magnetic turbine (exclusive to SAMES), satisfies the toughest requirements in terms of surface quality, transfer efficiency and ease of maintenance.
The ACCU family have been specially designed for totally safe electrostatic application of very high transfer efficiency water-borne paint, using the principle of "autonomy" (exclusive to SAMES).
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The carrousel is a rotating system which allows the feeding of the pieces in front of the professional robot for the painting and also allows to make the operations of loading/unloading/cleaning of the pieces on the arm opposite to the painting one.
The carrousel rotation is controlled by the same control unit of the robot and can occur in different times which can be programmed according to the weight and dimension of the loaded pieces.
The maximum standard weight that can be loaded is 30 kg. By request we can supply arms able to support weights up to 80 kg.
At the end of each arm a rotation support is able to control the piece rotation.
This rotation is controlled in angle, direction and speed.
The arms can be 2, 3, 4, 5 or 6.
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PAINT ROBOT SERIES “R2006N”
The professional robot is built in explosion-proof execution (CENELEC ex-pi and ex-i safety regulations),
with 6 controlled axis, electrically driven.
The control unit is constituted by a Personal Computer, with Windows NT4 as operative system, to which a serial connection board RS 485 is connected. No other extra board is foreseen, with great advantage for the system simplicity.
The R2006 robot arms (VA____xHA___mm.) are made of carbon fibre alloy to reduce the inertia of the objects to be handled in the programming stage; besides the arms weight is balanced with pneumatic cylinders suppliers used to minimise the handling strain on the whole trajectory.
At last the robot's wrist geometry allows it to turn its wrist in all directions independently from the inclination of the arms, making it easier to program the painting of hard-to-reach surfaces.
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The K-Series Professional robots are specially designed for Painting Applications. They are developed for a wide range of products, from the smallest work piece up to an entire car body.
You can choose from eight robot models for your application needs.
The robots are ATEX 100 certified so that they can be used under explosion proof environment. |
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Compressed air is the lifeblood of every sprayshop and its effective management is vital to operator safety, efficiency and maintaining ultimate finish quality. The DeVilbiss DVFR range of air filter controls and coalescers are manufactured using super resistant technopolymer materials used in the construction of the professional filter bodies ensuring total solvent resistance, while the state of the art rolling diaphragm technology ensures optimum air flow and precision control.
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The FANUC paint professional robot series is suitable for a wie range of painting and coating applications. They offer highest flexibility and precision to paint all sorts of materials such as plastics, metal, wood...
FANUC paint robots are ideal for many types of materials and applications:
• Automotive body (interior and exterior)
• Automotive parts
• Plastics (e.g. mobile phone)
• Wood
• Steel
• Anti-corrosion
• ... and many other
The Paint robot series is available in following models:
• P-50 with 7.5kg payload and 1360 mm reach
• P-145 with 7.5kg payload and 2542 mm reach
• P-200E with 15kg payload and 2800 mm reach
• P-250iA/15 with 15kg payload and 2800 mm reach
• P-500 for automotive painting |
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated industrial robots for splicer, palletising, handling, painting and washing room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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From traditional application to electrostatic processes, Stäubli paint professional robots cover all needs for automated finishing. They operate in various industrial sectors:
-Woodplastics components for automotive industry (inside and outside),
-metal components for automotive industry (antifriction…),
-cycle industry (liquid, powder),
-wood industry,
-farming equipment,
-household appliance,
-consumer goods (TV sets, game professional consoles,…),
-aerospace,
-optics
MetalStäubli also presents a relevant offer for enamelling applications (plumbing and porcelain), gluing (spraying or extrusion), release agent applications… |
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BRIDGE PROFESSIONAL CRANE AT 4 CONTROLLED AXIS keeping a painting robot series R2006 with 6 axis equipped with self-learning, as follows:
Axis X - Bridge crane in a tubular steel structure:
The bridge crane can utilize the existing crane ways for a further bridge crane. The carriage position will be fixed by two manufacturer of laser sensors with capacity more than 30
mt. to grant an extreme precision to define the reference “zero” for each work position.
Axis Y – Trasversal carriage in a steel structure
The carriage will be drived on casehardened supplier of linear guides
Axis A – Rotation axis around vertical axis
It consists in a roller bearing supplier fifth wheel with a diameter of mm. 1000 on which will be placed the vertical translating carriage
Axis Z – Vertical translation
Made with a slide with wheels on linear professional guides, ii is equipped with a pneumatic balancing of the transported weight.
Indicative job pression 7 bar
Safety system with movement lock in case of pression lack.
Negligible air consumption thanking to the tanks with plenum chamber function.
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PPH 308 - Automatic bell spraying with rotating bell
The PPH 308 automatic bell atomizer use centrifugal force to ensure uniformity, deep penetration and spraying.
With their spraying fineness, transfert efficiency and ease of implementation and adjustment, the PPH manufacturer of spray guns guarantee both a high level of productivity and a superb quality finish.
The PPH 308, equipped with magnetic turbine has been designed for the electrostatic application of water or solvent-borne liquid paints in general industry.
Equipped with EC 65 bell specially designed for the application of high solids and metallic paints electrostatically.
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COBRA 1 & 2 manufacturers of spray guns - are available with Trans-Tech® (Compliant & HVLP) Atomisation for optimum output and Paint Savings... Fitted with the very latest advances in EPA compliant Transfer-Technology - COBRA provides considerable paint savings whilst producing the highest levels of atomisation, high speed application with flow rates of up to 600cc/min or more. Such exceptionally efficient atomisation and material transfer ensures optimum coverage and paint usage while complying with the toughest EPA legislation.
COBRA "Advanced Conventional" - air caps outperform the rest with uniquely designed high capacity airflow and outstanding atomisation characteristics coupled with excellent product features. COBRA's Advanced Conventional Air Caps makes them the ideal professional guns for small operations or high volume industrial spraying. Advanced Conventional Atomisation will operate and atomise the most difficult spray materials, but will not produce the paint savings as seen with Trans-Tech Atomisation Technology.
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TRP 500/700 - Automatic spraying - air/electrostatic
The TRP range of professional spray guns is internationally recognised for its high spraying quality.
Based on the air + electrostatic technique, these professional guns allow high flow painting.
The professional fan spray version is suitable for working on large flat surfaces, metal sections and parts with deep cavities. The round spray is adaptable to a wide variety of parts: tubular and wire objects, parts with complex shapes.
TRP 700 ESLP (Fan spray version only) uses low air pressure and the electrostatic process to paint with minimum paint mist and overspray. It combines top spraying quality with environmental compliancy.
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AGMD Automatic Paint gun
(Professional robot mount, quick disconnect)
AGX Automatic Spray Professional gun
(Standard production)
AGX Automatic Spray Gun
(For abrasive materials)
AGX Automatic Spray Gun
(For corrosive or mildly abrasive coatings |
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Prodigy™ HDLV™ Automatic Professional gun
Automatic gun with straight through powder path, optimised for Prodigy™ dense phase spraying and quick colour change
1500mm long gun for extended reach in to the booth and perfect gun to part distance
Short version available for special applications.
Unique profile prevents powder build up on the gun
Voltage multiplier positioned at the back of the gun - so it operates outside of the booth, reducing gun flex and grounding issues.
Prodigy™ dense phase spraying uses small bore powder delivery professional hose - eliminating awkward hosing issues
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Automatic electrostatic powder painting applicator : Auto-Mach-Jet
Auto-Mach-Jet provides coating performance, ease of cleaning, simplicity, to allow you to increase your productivity and color change even faster!
The applicator Auto-Mach-Jet easily applies all types of powders on all types of parts. Combine it with the new CRN 457 controller, and the package will allow you to better handle your coating parameters, and provide you with one of the best transfer efficiencies available on the market place.
Because of its design, Auto-Mach-Jet can easily and quickly be cleaned, using minimal pneumatics to blow it clean, which allows for faster color changes, and an enhanced production throughput.
The electric and pneumatic drivers are integral with the CRN 457 controller, which makes the system compact.
On its large screen, the adjustments are done following icons instructions that are easy to understand by everybody: the learning is intuitive, and the training of the operator is extremely quick
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| The unique Binks air assisted airless tip and air cap design is now available in a manifold automatic professional gun platform. Ideally suited for multi-gun finishing equipment such as rotary machines, reciprocators or fixed chain-on-edge systems located in high production environments. |
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A perfect finish is obtained using PILOT WA 800 series automatic spray systems. All materials – also water paint – can be processed, since the front part is completely made of stainless steel. The automatic paint paint guns are fitted with adapter plate. This enables quick exchange of the professional gun for cleaning and maintenance work. The gun is available in high pressure, medium pressure and HVLP variants. Particularly high application efficiency can be attained for medium pressure and HVLP.
A large selection of manufacturer of nozzle sizes: 0.5 / 0.8 / 1.0 / 1.2 / 1.4 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm Ø. Besides the standard supplier of spray gun with internal control, models for external activation are also available. WALTHER PILOT offers complete spray systems incl. pressure container for conveying paint, pneumatics professional fittings, solenoid valve supplier, and industrial hoses. 10 years of delivery guarantee for spare parts. |
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LDPS - Long Distance Powder System
Integrated powder feeding system
Advantages:
Transport on very long distance (>6.5 ft/20m)
High flow: 800 g/min @ 12 psi (0.8 bar)
Continuous powder supply
Completly automatised system
Automatic feeding with level sensors
Reduction of parts wearing
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Bay for Surface Preparation Before Painting
* Multifunctional active cell for job tasks on vehicle: stripping, small sheet metal repairs, putty filling, sanding, degreasing, masking, etc.
* Configuration on civil engineering structure or metal base
* Structure complete with lighting and mobile dividing curtains
* Equipment at ground level or overhead
* Several options and variations are possible (hot air compensation with or without plenum / dry sanding operation with centralized dust extraction with satellites using different energies / lift desk / IR industrial dryer / etc.) |
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The Estaquick is a quick disconnect electrostatic air atomizing supplier of spray gun. The spray head is lathered directly in Peek material to make it robust and compatible with all paint materials available in the industry. The professional gun disconnects for service in less than 5 seconds thanks to an easy 90° turn mounting bracket.
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| The Nordson Sure Coat powder spray system provides a solution with patented Select Charge technology, which allows you to choose the ideal electrostatic parameters for your particular application. With it, you can achieve a level of coating quality, efficiency and consistency. |
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The finest of results are obtained using the PILOT Mini decoration spray gun suppliers. The handy spray gun is ultra-light weight (only 290 g net weight). The gun body is made of high tenacity plastic and parts in contact with material are made of stainless steel; water-based paints can be processed without problems. With gravity-feed cup 125 ccm and sieve.
A large selection of nozzle manufacturer sizes: 0.3 / 0.5 / 0.8 / 1.0/1.2/1.5 / 1.8 / 2.0 / 2.2 / mm Ø. For high application efficiency and for saving material, the industrial guns can also be supplied as medium-pressure model. In addition, a version for connection to pressure reservoirs is available. 10 years of delivery guarantee for spare parts. |
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Painting equipment and tools
