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| ZincTape comprises a layer of 99,99% pure zinc 80 microns thick with 25 microns of professional adhesive protected by a removable siliconised paper. It is available in rolls or in shapes based on the customer's needs. A feature of the new laminated zinc tape is its electrically conductive cement:this is achieved by incorporating a percentage of powdered zinc into the adhesive during manufacture. Since it's very easy to apply ZincTape, our product can be used in different fields, such as automotive and railway sectors, refineries, pipelines, tanks, poles and stakes and others. |
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Burnishing plants are multi-tank machines covered by a professional hook and surmounted by one or more translation industrial carts. The complete treatment generally consists of: degreasing, rinsing, pickling, rinsing, burnishing and in the end oiling or drying. The translation carts picks up the baskets containing the workpieces and convey them into the treatment industrial tanks, generally according to the first-in first-out logic, which means that the first professional basket to enter is the first basket to come out. Once the production speed has been set, the plant conveys all the baskets inside the several treatment tanks step by step. Alternatives and options that may be applied to this series of machines are many and various. Here are some examples:
1 automatic load and unload
2 deoiler
3 flue gas scrubber
4 check rinsing liquids
5 integrated professional cleaning systems
6 analysis and supervision for the process certification.
For artisan and non-industrialized applications, single - tank machines of our “Agito” series may be supplied. |
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High performances are now assured by the 30,000 Hz frequency supplied by the "IGBT" modules equpping our new generatros.
Special construction now guarantees complete protection system includes front panel LED's signaling any failure that may affect or damage the electronic elements. |
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The P6000 Series features IGBT (Insulated Gate Bi-Polar Transistors) technology providing the most versatile corona treater suppliers of power supply on the market today. This compact unit incorporates a circuit design that enables instant and efficient power. The P6000 automatically adjusts itself to match into any industrial electrode style or dielectric material and offers the operator better than 4 to 1 load matching.
The versatility of the P6000 Series Corona Treater Power Supply provides for a nominal turn down ratio of 20 to 1, allowing the operator to precisely turn the power up or down to achieve the desired treat level. The specially designed power measurement circuit guarantees that the power specified is the power being delivered and the feedback circuit automatically maintains constant output power regardless of minor changes in load conditions, humidity and temperature.
Benefits of the P6000 Series Power Supply
Easy to install
Accurate output power
Small, compact design
Low maintenance
Superior "load match" for a wide range of applications
Best available "turn down ratio" in the industry
Economical design, improved cost savings
User friendly "touch" control pad
Features of the P6000 Series Power Supply
Start/Stop contactor for safe, dependable operation
CE or ETL certified
Digital Light emitting diode displays Power, Voltage, Current, Frequency
Microprocessor controlled
Power supply diagnostic indicators
Loss of treatment indicator
Humidity compensation control |
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Professional printing - Extrusion - Converting, Universal
Converters and Professional printers can now have the best of the Pillar Universal corona treating station. This advanced technology features a patented design of interchageable magazines to allow operation as a bare roll (conductive substrates); covered roll (non-conductive substrates); or dual dielectric (delicate substrates) sytem.
Patented Modular Interchangeable Industrial electrode
Magazine Electrodes on the Universal station can be replaced or interchanged in a matter of seconds. Industrial slide the segmented stainless steel magazine out and the ceramic tube magazine in, now you are ready to run with a dual dielectric configuration. Take out the covered roll and replace with a bare roll, now you can run conductive substrates.
This patented modular magazine approach makes cleaning and changeover effortless with minimal downtime.
Interchangeable Electrode Assemblies
Stainless Steel Segmented Electrodes
(available in 12.5mm, 6mm, 3mm sizes)
Stainless Finned Electrodes
are used in conjuction with dielectric covered ground rolls for efficiently treating difficult to treat, non-conductive materials with a fixed or stripe treat width requirement.
Ceramic Round or Square Electrodes
are designed for converters looking to treat metallized, thin or sensitive substrates.
Special Electrode Mounting of the Electrode Assemblies
The Universal magazine design enables each material to thermally expand at its own rate without causing electrode warping or changes in gap, ensuring even treatment across the web. |
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Corona treater model BHSN ( BOPP-PET industry).
The field of BOPP-PET film has always been for years a key-field for ME.RO. Only an history and a very long experience can allow you to manufacture treaters able to guarantee a complete reliability as these big producing plants require. It is not by chance that nowadays ME.RO can be considered the most important mufacturer for this application. This is demonstrated by the fact that the most important producers of BOPP film around the world have joined our technology to reach important treatment results with no stops of production for years.
MAIN CHARACTERISTICS:
- Web width up to 10.500 mm.
- Specific power (energy density) kept strictly constant during running.
- Special electrode design to give the best transfer of power on the film and to maintain it clean during running.
- Special electrodes in AISI 316 stainless steel able to heat expand without modification of the pre setted air gap (easy heat expand system). |
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The two sides unit called COROFLEX, with pneumatically operated cylinders, has been conceived to improve and increase production processes and it is suitable for extrusion. The unit is connected to professional generators with IGBT, 30 kHz work frequency, high performance modules. E.C. certification.
Technical Features:
- Available power is between 3kVa and 18kVa.
- Tables between 1000 mm and 1800 mm.
- Cylinders diameter 100 mm.
- 4 Multiple-discharge points, aluminium electrodes in function of the power density required by any line or material. |
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Blown Extrusion - Cast Extrusion
Split Box
The Split Box in an economical system promoting ease of thread-up
Easy Installation
Standard mounting brackets and lifting eyes make installation quick and easy. The hight industrial voltage transformer is mounted directly to the station with all high voltage connections factory wired and tested.
Quick Start-Up
The easy-thread, "drop through" design enables operators to thread the web through the station in seconds.
Durable
- Stainless steel electrodes for reduced contamination and easy cleaning.
- In order to protect the treater rolls, a zero speed switch automatically shuts down the supplier of power supply when the web achieves low line speeds.
Versatile
With Pillar`s stainless steel segmented industrial electrode design and removable electrode styles, users can alter the treat width or lane treat according to application.
Safe
- Safety interlocks prevent operation of power supply of access covers are removed or if station is in the thread-up position.
- Electrode area is completely covered by lightweight aluminium panels. |
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NARROB WEB STATION
for Tag&Professional label, Printing, Coating and Laminating Industries.
Pillar´s patented technology in narrow web corona treating allows professional printers to produce hight-quality print on various substrates. The unitized or non-unitized versions easily mount to most press configurations.
Increase Productivity
Combined with the industry proven P6000 power supply the narrow web corona treater maximizes power efficiency across the web resulting in consistent wettability and ink adhesion with increased productivity. Integrated industrial power supplies range from 0.5 to 3.5 kW.
(Larger sizes available upon request).
Quick Install
The user-friendly design includes an adjustable mounting arrangement which easily adapts to a wide variety of professional presses and frame widths. The front access single point gap adjustment enables users to quickly set the gap between the roll and the industrial electrode, reducing set-up time.
Easy Operation
Removable electrode magazine with hands-free high voltage connection for safe, simple cleaning and maintenance.
Faster Press Speeds
Magazine design optimizes the electrode area delivering twice as much power to the web for maximum performance...even at today´s demanding line speeds.
Affordable
Unitized design saves on the expense of installing a separate corona treating station and power supplly, incorporating your needs into one compact unit.
Available Options
- Computer interface control
- Proportional speed control
- Web cleaner and static control
- Electrode gap dial readout
- Conductive ceramic
- Dual Dielectric
- Hard coat
- Watt densitiy control
- Loss of treatment alarm/beacon
- Remote operator station |
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| In the wire mesh professional belt blasting system RDGE the surface of large volume and other sensitive components to middle dimensions are deburred and surface finished complete in one operation at the same time. The system can be easy integrated into a fully automated production process with industrial robot support and is this way adapting ideally to modern cell production concepts. In order to adequately address various component qualities, Rösler Oberflächentechnik manufactures the RDGE in various widths - 800, 1000, 1250, and 1500 mm. The component geometry, type of component, and the required capacity determine the number and performance of the high-density blast professional wheels that are located horizontal and vertical inclined round the shotblasting chamber. The high-wear resistant flat wire professional fabric belt ensures a perfect component transport with minimal cover effect. The RDGE system is fundamentally suitable for the all around processing of components that cannot be processed whilst hanging as well as for components that are too delicate for batch-by-batch processing. |
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| The LK Technologies Model EG3000 Electron Professional gun with matching control electronics is suitable for a variety of surface analysis applications such as Auger electron spectroscopy, electron scattering and diffraction experiments, and charge neutralization. The electron beam energy can be continuously varied from 0.1-3 keV. The beam current is adjustable from 10 nA to greater than 100 µA. With the standard refractory metal cathode, the gun provides a minimum spot size of approximately 1mm at a working distance of 75mm. |
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Features
- Two sets of electrodes supplied
- Top frame options with variable industrial electrode spacing systems
- Large cooled ceramic top plate
- Buffer drainage ports
Benefits
- Hollow frame for IEF, where the strips are placed directly onto the ceramic plate and glass bottomed frame for pre-cast horizontal gels
- Detachable and tank mounted electrodes for ease of use
- Provides uniform cooling of the gel platform
- Built-in shut-off cock is opened when the drainage tube is connected to empty the buffer chamber |
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State of the art technology, working pressure achieved within 4 minutes, consistent uniform coatings – even on curved substrates, optimized deposition processes for different substrates, high deposition rates.
Based on many years of thin-film experience this sputtering system the SP-100 reflects the state of the art in precision pulse plasma sputtering technology. The single-target, reactive sputtering principle provides outstanding flexibility for process innovation and simplified operation. |
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We offer turnkey preservation lines for putting a brazing primer or a total surface coating on welding
constructions. Irrespective of the condition of your raw materials, they can be pre-treated, de-rusted and
coated with a high gloss paint, all in one single process.
A complete blasting and painting line consisting of individually adapted conveyor supplier systems, a pre-heater, shotblasting machine, paint booth, and a post treatment professional dryer. Conveyor systems can be chosen according to individual requirements, together with roller conveyors, traveling professional grates, and cross transfer equipment, etc. A gas-fired pre-heater unit allows the treatment of wet or even ice-covered material from outside storage. The paint layer produced in the paint booth will be dried in line by the post dryer unit, allowing the handling of the components immediately upon exit for further treatment steps. To reduce energy costs, the final drying process uses waste heat energy from the pre-heater.
Our Services:
Plant engineering
Customer oriented project management
Engineering / Manufacturing / Assembly
Modernisation of existing installations
Fast supply of spare and wear parts, service |
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High volume vacuum Box Coater.
The 1200-DLF Box Coater deposits anti-reflective (AR) and / or mirror coatings on organic and mineral glass lenses via thermal evaporation process. It offers multiple process applications. This machine is built for highest throughput requirements in Rx-Lab and stock lens production. |
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Phosphatasing plants are multi-professional tank machines covered by hooks and surmounted by one or more translation industrial carts. The complete treatment generally consists of: degreasing, rinsing, pickling, rinsing, activating, phosphatising and in the end oiling or drying. The translation carts picks up the baskets containing the workpieces and convey them into the treatment tanks, generally according to the first-in first-out logic, which means that the first professional basket to enter is the first basket to come out. Once the production speed has been set, the plant conveys all the baskets inside the several treatment tanks step by step. Alternatives and options that may be applied to this series of machines are many and various. Here are some examples:
1 automatic load and unload
2 deoiler
3 flue gas scrubber
4 check rinsing liquids
5 integrated industrial cleaning systems
6 analysis and supervision for the process certification.
For artisan and non-industrialized applications, single - tank machines of our “Agito” series may be supplied. |
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SURFOX Weld Professional cleaning system
Brazing of stainless steel produces a discoloration of the surface that must be removed to restore the corrosion resistance of the stainless
steel and to improve its appearance.
The patented Surfox Weld Cleaning System for stainless steel removes heat tint (bluing) and passivates through an electrochemical process. TIG and spot weld discoloration is removed instantly restoring the original mill finish.
Neutralization is accomplished with Surfox-N to complete the cleaning process.
This truly revolutionary system is:
FAST
Cleaning and passivation of a typical TIG weld is done at a speed of 3 feet per minute.
SAFE
Surfox-T electrolyte cleaning liquid is activated for aggressive cleaning through electrolytic action.
EASY TO USE
The cleaning liquid is delivered automatically to the cleaning tip by an integrated pump system – without spills, just the right amount and without stopping the cleaning action.
How it works:
1) SURFOX-T electrolyte solution is delivered to the cleaning tip in measured pump strokes.
2) The special cleaning pad is soaked by the electrolyte.
3) Electric current activates the electrolyte and dissolves the discoloration of the stainless steel (electrochemical deoxidizing).
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Angstrom Sciences magnetrons are recognized as the new standard of the sputtering industry. Because, in addition to the advanced features provided by the Angstrom AdvantageTM, they offer a host of other performance efficiencies as well.
Versatile Design
Their ultra compact design makes them ideal for virtually any new or retrofit application including the most complex multiple-cathode cluster or the smallest suction chamber. Low-impedance heads provide RF, DC, mid frequency DC, and pulse DC power capability. All utilities are maintained at atmosphere and are accessed through standard o-ring compression professional fittings for ease of installation in any vacuum system.
Lower Pressure, Higher Power
All our magnetrons operate at extremely low pressure, in the 10-4 Torr range and can deliver practical power densities in excess of 300 watts per square inch.
High Rates and Performance
That means they can coat a greater area for their cathode size than other magnetrons. So you can maximize both your coating zone and your target utilization without the kind of trade-off in rate that other magnetrons force you to make.
Greater Performance
Yet these same advanced planar magnetrons can give you target utilization as high as 50%. Our magnetrons also deliver much greater uniformity of deposition – routinely in the 3 to 5% range. One of our research customers has even documented uniformity of 0.1% with Angstrom Sciences magnetrons.
Full Range of Sizes
Angstrom Sciences circular magnetrons are available in 1-16 inch target sizes. The linear magnetrons are available in target widths of 1.5 to 12 inches and in target lengths from 1 to 20 feet.
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| Series is specifically configured to meet high-to-low production requirements. All system components, including the plasma process chamber, control electronics, RF power supply manufacturer and PC controller are housed in a single compact enclosure to conserve valuable factory floor space. |
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The CFX 200 is the installation of prestressed pinions most effective recognized by the world manufacturers of the car. Offering an excellent level of reliability and low costs of operation, this machine guarantees very an high level of production and answers precise requests for prestressing.
The installation Wheelabrator Sisson Lehmann makes it possible to accept a large variety of pinions without any setting in operation thanks to automatic tools patented, a system of recognition of the parts and numerical displacement of the tubes.
- High Limits of size of the parts: 200 mms diameter X 100 mm of width.
- Total control and adjustment of the parameters of prestressed/shot-blasting.
- Automatic Adjustment of the parameters according to the type of pinions (not of tools).
- Modular Design for fast maintenance and facilitated access.
- Possibility of prestressed in double shot-blasting.
- Production: From 400 to 1000 parts/hour.
- No escape of shot.
- Low noise level: 77 dBa (initial version).
option: scouring of all surfaces.
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Shot Peening or Stress Peening serve to increase the fatigue strength of parts subjected to high alternating bending or torsional stress. Shot and Stress Peening have widely superseded other time-consuming and expensive processes, and permit the design of less expensive, light weight components.
Shot or Stress Peening lead to significant improvements of mechanical properties of workpieces.
DISA builds a broad range of machine models based on know-how established over many decades, and offers vast experience and latest knowledge gained in its own workshops. |
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Shot peening, also called stress peening, is a special surface treatment technology within the field of shot blasting. The objective of this process is to increase the strength and fatigue life of highly stressed components.
In this satellite rotary desk system, bevel industrial wheels of different sizes made of steel, with a single component weight of 150 gm are shot peened. This significantly increases abrasion resistance and operating life. Peening the parts is the primary objective. In addition, the surface of the components is cleaned. The dimensions of the components can vary from 58 mm to 85 mm in diameter, and 18 mm in height. A total of 30 peening programs are stored in the control system for processing the different components.
The system saves energy and money, requiring much less energy than a compressed-air system with a much higher output.
High-intensity shot peening is achieved by a combination of powerful (15 KW) high-performance blast wheels and the very short travel distance between the peening media and the component due to the system's compact construction.
This versatile system allows simultaneous processing of different types of parts. They are placed on parts fixtures in all five segments of the rotary table. |
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| The GIETART surface treatment lines are the extension of the well known solid and reliable GIETART shot blast machines to a complete surface treatment installation including pre heating, shot blasting, painting and drying. GIETART specialises in the design and supply of complete steel surface treatment systems and every layout engineered by GIETART is custom tailored to the specific operations and requirements of our customers. |
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Surface treatment machines, Surface treatment equipment
