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Tube Terminator
Hand-guided one-step crimp/seal copper and aluminum tube welder
Seals refrigerator/air conditioner tubing -- even when charged
Produces quick, airtight bonds without brazing
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We offer you a wide range of modern storaged parts of installation material with suitable crimping technology and also the needed accessories. You need only one supplier for covering your whole requirements.
Please contact us directly for technical support.
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When developing mechanical crimping pliers we strive to obtain the highest quality and ergonomics for the tools themselves, and the best characteristics of the crimped connection. Except for the hobby tools, there is a built-in full closure system which ensures that the complete crimping procedure has been performed - a condition for ensuring a professional and high quality job.
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SCISSOR-STYLE RATCHET-CONTROLLED CRIMP TOOL.
Designed to provide consistent, reliable Hex Crimp terminations to industry specifications. Made of forged steel to handle years of production usage. Dies must be purchased separately, see "Interchangeable Hex Dies" in this same section.
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Universal crimp applicators (crimping tools) for side- and rear-feed type terminals with mechanical or pneumatic transport. The new generation crimp applicators can be used in both automatic crimping machines and benchtop crimping machines.
With its innovative uni-body design, the UNI-A universal (or mini-style) crimp applicator guarantees highest precision and is universally deployable in all standard crimping presses. Banded terminals with open or closed barrel design can easily be processed.
The lightweight, one-piece construction makes overall handling very easy. Forward-stroke and bellmouth adjustments can be done while the applicator remains mounted in the press.
A particular Schleuniger speciality is the customer-specific tooling of applicators. With years of experience, Schleuniger crimping specialists have a long history of finding solutions for even the most difficult terminals to process. More than 20'000 sold crimp applicators for more than 6'000 different types of terminals from all major terminal manufacturers are Schleuniger's best reference.
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Heavy duty machine for continual use.
Available for manual operation (Model 320-000) or hydraulic operation (Model 320-100).
Includes 1m length stop for cutting accurately to length without waste.
Incorporates cutters for 4 profiles of rail, plus copper earth rail 10mm x 3mm.
Successive operations of the machine are used to punch elongated holes at each end of the rail. One hole is in line with the rail, the other hole is at right angles to the rail.
Standard hole size is 6.4mm x 12mm. Alternative punch sizes are available.
Easy replacement of punches and die.
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For pressure testing and stopping all pipework from 50mm (2") upwards.
To complete the Pipestoppers™ range of nylon expanding plugs, aluminium plugs, steel drain plugs and inflatable stoppers, we offer double aluminium plugs for increased stability and higher pressure duties.
The test pressure capability of the single stoppers is limited and the double versions increase that capability, while offering a greater stability in the pipe.
As single plugs approach their pressure limits, they can tend to tip over like a butterfly valve. The double plugs will prevent the tipping and guarantee the seal.
They are manufactured with 0.5", 1" and 2" outlets.
The standard seals are made from natural rubber and special rubber seals are available for chemical applications, where greater resistance is required.
All plugs conform to British Standards BS 8005 for low pressure testing and sealing of pipes.
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For pressure testing and stopping all pipework from 50mm (2") upwards.
To complete the Pipestoppers™ range of nylon expanding plugs, aluminium plugs, steel drain plugs and inflatable stoppers, we offer double steel plugs for increased stability and higher pressure duties.
The test pressure capability of the single stoppers is limited and the double versions increase that capability, while offering a greater stability in the pipe.
As single plugs approach their pressure limits, they can tend to tip over like a butterfly valve. The double plugs will prevent the tipping and guarantee the seal.
They are manufactured with 0.5", 1" and 2" outlets.
The standard seals are made from natural rubber and special rubber seals are available for chemical applications, where greater resistance is required.
All plugs conform to British Standards BS 8005 for low pressure testing and sealing of pipes.
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Standard dual head crimp machine for high volume production of hose assemblies. Used mainly by the automotive industry for assembling and crimping of power steering, air condition and fuel hose assemblies. Our standard machine MH2EP/21/P2-35/25 has 2 heads with an orientation and insert system. It is fitted with an opto electric safety barrier, height adjusting table and is fully illuminated.
It ensures a quick set up and you can even change from 8 to 6 die crimping in a few minutes.
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Cleaning with a robot has many advantages. The operator can see where the robot is travelling, what needs to be cleaned and what has been cleaned. A high resolution colour camera placed on a flexible arm enables the camera to be positioned where it is best suited. Positioning the camera behind the robot platform gives the operator a full view of both sides of the brushes and the ductwork that is being cleaned...
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Bending machine functioning on the principle of stamping.
6 standard models of bending machine allowing to curve tubes of 3/8 " to 16 ", and up to 20 " in option:
0B58 (jack 8 Tons) capacity: 3/8 " to 1 1/4 "
OB 30 (jack 12 Tons) capacity: 3/8 " to 2 "
OB 40 (jack 18 Tons) capacity: 3/8 " to 3 "
0B 50 (jack 30 Tons) capacity: 2 " to 4 "
OB 50 P (jack 30 tons) capacity: 4 " to 8 "
Super OBMP150 (jack 100 tons): 4 " to 16 " (20 " in option)
Three types of motorization: electric, pneumatic, gasoline.
Accessories available for bending until 180° for models OB 30 and OB 40
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Hose size : 2" 4 SP
.Swage force : 240 tons
.Opening : Die diameter + 38 mm
.Standard dies supplied : 15 18 21 27 33 39 45 51 57 66
.Motor : 4kW / 230-400V 3ph (2,2 kW / 220V 1 ph possible on option)
.Quick change tool : SRC on option
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Model CC24
Crimping range (mm) 1 10 — 61
Crimping range (inches) 1 0.39 — 2.40
Crimping force (kN) 1300
Crimping force (tonnage) 130
Crimpings / hour 2 1280
Max. hose size (inches) 1¼
Die set 3 P20
Maximum opening (mm) 4 25
Master die (D / L mm) 84 / 80
Master die (D / L inches) 3.31 / 3.15
Control IS / VS
Motor (kW) 4
Motor (HP) 5.5
QC tool 14 O
Foot pedal 15 O
Control unit: integrated X
Control unit: C1 —
Control unit: C2 —
Back stop device: mechanic O
Back stop device: electric 15 X
Mirror —
Pressure control P1 16 —
Pressure control P2 16 —
AGS auto greasing 16 —
Remotic control unit —
Counter L1, L2, L3 —
ASCII signal 17 O
VS PLUS control 17 O
Length (mm) 597
Width (mm) 586
Height (mm) 613
Length (inches) 23.6
Width (inches) 23.1
Height (inches) 24.2
Weight (kg) 178
Weight (lbs) 393
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Description:
- Operate directly from 120V 60Hz electrical outlets.
- No need to charge batteries or worry about running out of power.
- 350° rotating head adjusts to your work position.
Lightweight, plus ergonomic-angled handle for comfortable, low-stress use.
- Cycles in seconds with two-speed hydraulic pump, maximizing productivity.
- Automatic retraction when crimping and cutting cycles are complete.
- Uses all optional CCX blades and adapters.
- Equipped with 15 foot (5m) cord. Can be used with extension cords.
- Includes a high-impact molded carrying case.
- U.S. Patent #6,206,663, #6,532,790.
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The series TUD express block is particularly pointed out to much thin pipes, to coo elettropulished pipes or in all those cases where the intern surface doesn't have to suffer mechanical or dimensional stress.
This macines operate on pipes of internal diameter among 4 and 168 mm. The system of patenteded rapid block allows an elevated productivity.
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A CUT ABOVE THE REST
Tube cutting and beveling machine type TF
The TF series has been designed to
cut and bevel tubes from Æ5 mm up
to Æ168 mm OD in one
simultaneous operation with the
same clamping jaws, and no specific
setting within its range of machining.
The tool holder plate features a
50 mm stroke carriage for cutting
and a second one for beveling.
Ideal for cutting and beveling prior to
welding (manual or automatic)
carbon steel, stainless, alloys, etc…
Easy to use, quality of machining,
reduced dimensions are also some
of the key features of this tool.
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Frontal mill cutter for thin walls is portable, thoughtlessly and easy to use; ideal when you is operate in miniature spaces or in workmanships on the field. Different models allows to operate with canals of express diameter among 3 and 63 mm. Ideals for the automatic orbital welding.
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The new GTB2T is the first of our "Next Generation" of end prep tools. Simple to set-up and operate, this ID mounted end prep machine delivers exacting surface finishes on pipe end-preps, valves, flanges, fittings and more.
Dependable and rugged, our BU Facer series make flange facing easy and inexpensive. These large diameter machines can be used to re-face all size flanges ranging from 10" to 110" OD. These industry proven facing machines are capable of tube sheet and flange facing in minimum setup time. The time tested solid ring design and interchangeable drive system provide a rigid machine capable of holding tight tolerances and creating excellent surface finishes
The 314 Beveler was created for quick set-ups and weld end preparations on pipe and tube diameters form 3" to 14" OD. Reliable and torque-free operation is accomplished with an automatic three jaw locking system that automatically centers the pipe beveling machine to the bore of the piping to be machined. Using the automatic chuck system, installation of the mandrel can be accomplished in less than one minute. The 314 pipe beveling machines also have an optional miter mandrel system for mounting in valves, fittings and short perch applications. The cutting head of the 314 Beveler is made of 4140 steel for rigidity and long life. The 3 cutting tool slots accept all configurations of high-speed form tool blades for versatile operation. The 314 Beveler is capable of form tool beveling, facing and ID counter-boring in one operation.
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Rectifies twist and rotational misalignment without additional
stress in pipe lines
• For most commonly used ANSI, API, BS and DIN flanges
• No slings, hooks, or lifting gear. Extremely safe, high precision
• ATM-1 supplied with three bushings for different bolt hole sizes.
Can be used in reversed position
• ATM-3 fits on the following flanges:
– Ring Type Joints: flange wall thickness min 30 - max 100mm
– Gasket Type Joints: flange wall thickness min 25 - max 115mm
• ATM-5 Fits when flange joint is:
– between 93 - 228 mm [3.75 - 9 inch] apart and
– bolt hole size 31,5 mm [1.25 inch] or greater
• Can be installed and used in any position and any location
• Stays stable in position under full load
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Pace1 Press
Pace1 Press is the first battery operated pre-assembling machine for cutting rings. It's weight is only 7kg and that makes it very easy to use. It is designed for 6-42mm pipes and there is plenty of force even for stainless steel assemblies. Pressure is fully adjustable. Machine has been tested with all leading cutting ring and fitting solutions on the market.
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Schleuniger CrimpCenter fully automatic crimping machines take machine productivity and user-friendliness to a new level. With 3 up to 5 processing stations, the models of the CrimpCenter series process wire diameters from 0.05 mm2 up to 6 mm2 at up to 12 m/s feeding speed.
Depending on processing requirements and model, up to 3 crimping stations can be integrated or other stations such as sealing, twisting and lead-free tinning are also part of the standard configuration options.
With the unique ToolingShuttle System (TSS), the productivity of CrimpCenter fully automatic crimping machines can be increased by up to 40% when frequently changing applications (by significantly minimizing machine downtimes).
Various options for processing closed barrel terminals (split cycle), mini-seals, zip cord wires, or doubling crimp are available. Unmatched user-friendliness with touch screen and networking over TCP/IP are just a few other benefits of the new generation CrimpCenter fully automatic crimping machines.
Schleuniger also offers solutions for cable prefeeding.
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Tubomatic V133ES is a production crimping machines suitable for series production. It can crimp hoses up to 4".
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.Hose size : 10"
.Swage force : 400 tons
.Opening : Die diameter + 125 mm
.Opening without dies : 350 mm
.Dies : to be defined together with the customer
.Motor : 5,5kW / 230-400V 3ph
.Quick change tool : SRC on option
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Model FP165
Crimping range (mm) 1 10 — 202
Crimping range (inches) 1 0.39 — 7.95
Crimping force (kN) 5000
Crimping force (tonnage) 500
Crimpings / hour 2 1260
Max. hose size (inches) 6
Die set 3 P329 / FP160
Maximum opening (mm) 4 125
Master die (D / L mm) 220 / 116
Master die (D / L inches) 8.66 / 4.57
Control IS / VS
Motor (kW) 5.5
Motor (HP) 7.5
QC tool 14 X
Foot pedal 15 X
Control unit: integrated —
Control unit: C1 X
Control unit: C2 O
Back stop device: mechanic O
Back stop device: electric 15 X
Mirror X
Pressure control P1 16 O
Pressure control P2 16 —
AGS auto greasing 16 O
Remotic control unit O
Counter L1, L2, L3 O
ASCII signal 17 O
VS PLUS control 17 O
Length (mm) 1060 / 600
Width (mm) 860 / 1056
Height (mm) 1825 / 1185
Length (inches) 71.8 / 23.7
Width (inches) 33.9 / 41.6
Height (inches) 71.9 / 46.7
Weight (kg) 2460 / 225
Weight (lbs) 5423 / 496
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CERTIFIED PERFORMING BUSINESS: A NEW ERA IN THE CRIMPING WORLD!
Gates' new range of custom-designed self-assembly machinery:
This new machinery programme offers a grease-free, ergonomic and user-friendly package for professional service in a workshop environment, for mobile operations and even for service in the field. It ensures the production of factory quality assemblies fully complying with European Directives and the most stringent international standards
The new range includes hose cutting, marking and crimping machines and comes with the necessary accessories such as a Quick Die Change Tool (QDC) and marking dies.
All machines are designed to be user-friendly and ensure fast, comfortable handling. In all electrical-driven crimpers, a standard built-in storage rack is positioned for quicker die selection, while die sets are logically organised and within easy reach of the operator.
For service in the field Gates has developed a range of small, portable and lightweight crimpers specifically designed for end-users on site so unnecessary downtime can be avoided. These portable machines come with a detachable die storage case, solid and durable handles and resistant rubber protection layers.
Providing the customer with maintenance-free and cost-competitive machinery is an aspect of Gates Integrated System Approach. Within this approach Gates does not only offer a wide array of hoses and couplings manufactured to stringent tolerances but also rigorously validated assembly machines and dies together with optimal crimp data. All these components are designed together to guarantee a perfect fit, enhanced safety and high-quality performance.
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SWAGING FORCE 300 Ton
CAPACITY ON 6 SPIRALS HOSE 2" *
CAPACITY ON 4 SPIRALS HOSE 2" interlock
CAPACITY ON 2 SPIRALS HOSE 3"
MAXIMUM CRIMPING Ø 80 mm
DIES OPENING Ø + 43mm
STANDARD VOLTAGE 400V 50Hz 3PH
MOTOR POWER 5,5 KW
WEIGHT WITH OIL 429 KG
DIMENSIONS L x D x H 760 x 580 x 780 mm
DISPENSER QUICK CHANGE OPTIONAL
STORAGE RACK OPTIONAL
ELECTRIC PEDAL OPTIONAL
INTERLOCK DIES OPTIONAL
MARKING DIES OPTIONAL
SPECIAL DIES OPTIONAL
ELECTRIC LIMIT SWITCH included
DOUBLE ACTING CYLINDER included
OIL included
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The PC150H offers the ease of use of a horizontal crimper with the power and precise adjustment capabilities usually found in more costly models.
PC200 Series - Including PC200-1, PC200-2 and PC200-3
The PC200 is a high volume, high capacity, stationary crimper, utilizing microprocessor control for the fastest, most accurate crimping system available.
PC400 Series - Including PC400 and PC400-1
The PC400 is a high volume, high capacity, stationary crimper, utilizing microprocessor control for the fastest, most accurate crimping system available.
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Tools for Pipes, Tubes, Cables
