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The ideal assembly solution for medium, contoured, or complex thermoplastic parts. Designed for versatility and easy tooling changeover to accommodate a variety of parts. Typical applications include fuel tanks, reservoirs, taillight lenses, and vent ducts. The welder easily achieves hermetic seals, and finished part weld strength approaches that of the virgin material.
HHB1223P Horizontal Hot Plate Welder
Features
All-pneumatic operation
Unique Rack System coordinates tool platen motion
Single power air cylinder for reduced machine complexity
Two temperature zones standard - Field upgradeable to four zones
Touch screen interface with all digital timing
Controls mounted on space saving pendant arm
Fully adjustable hot plate carrier
Fully enclosed cabinet with exhaust fans
Interior work light
Separate pressure conrols for melt and seal
Vacuum part retention system
Specifications
Maximum heated platen size: 13" x 24" (330 x 610 mm)*
Maximum clamp force 1250 lbs. (5560N) |
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| Hot Plate machines with either contact or non contact technology and Infrared with its suitability for all types of profiled component weld faces. |
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The hot blade welding machine is suitable for thermoplastic material welding. Designed and manufactured using state-of-the-art technologies, the hot blade welder BASIC series is simple, reliable, solid and with an advantageous price. This bench-type welder, unique in its kind, is used for welding of small/medium sized parts, especially for smaller productions, where the tools cost play an important role. All the movements are carried out on tempered and ground bars, with sleeves with re-circulating balls. The welding cycle system is run by a microprocessor. The temperature is controlled digitally.
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| Spin welding technology, with the extremely impressive MCRI range of electrical motor machines, with such power and control it is expanding the field of application opportunities all the time. |
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A special mask welding system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 µm. Any imaginable shape can be welded with a positioning accuracy down to 2 µm. Masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual workstation or integrated for mass production.
• An intelligent adjustment system guarantees high
welding precision
• Simple parameterization and visualization with the graphical
user interface
• Seated operation and easy handling
• Novolas TM Micro is configured for clean room applications
• Masks are produced via photo lithography according to
customer specifications |
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Branson has two new Laser IRAM assembly systems - Models 200 and 300.
The IRAM 200 is a modular system that can be configured in multiple ways. The base machine includes a laser safe enclosure, PLC controls and operator interface, an integrated chiller for laser cooling, and one laser bank which generates 125 Watts of power at 808 nm or 100 Watts at 980 nm. Options include a smart actuator with force transducer and linear encoder for weld-by-distance functionality, wide beam scanning system with servo slide for welding large surface areas, and up to two additional laser banks providing for a total power of 375 Watts at 808 nm or 300 Watts at 980 nm.
The IRAM 300 operates at 600 Watts at 980 nm and features global intensity control, individual laser diode control, extensive data logging and system monitoring, light enclosure with pneumatic door and safety interlocks, water flow controls, switches, and temperature monitoring, laser active indicator, safety light curtain, and an interior work light.
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ANTHROPOMORPHIC ROBOT LASER WELDING SYSTEM
It requires the use of a laser delivered by fibre optics or of a diode laser operating directly assembled on the arm. This system is specific for 3D welding and for large areas, with typical self-teaching programming options which easily process large-size components of complex geometry. It offers the advantage of a wide workspace at a low cost and to be flexible and easily reconfigured for various profiles. The laser power available is 3 kW, on a work radius up to 1.8 m.
GALVANOMETRIC LASER WELDING SYSTEM
The system is specific for flat weld configurations. The software allows a direct import of a weld profile in the form of CAD file and, if the weld geometry can be optically accessed, there are no limits on the profile complexity. A typical working area is 250 mm x 250 mm. The adoption of a dynamic Z scanner allows 3D welding. Optimum power of the laser source (diode or Nd: YAG) is in the range of 100 W, in order to achieve a sufficient productivity.
GALVANOMETRIC LASER WELDING SYSTEM FOR THIN FILM
The use of CO 2 laser sources of power up to 500 W allows joining of polymeric films with scanning linear speeds of laser beam up to 500 m/min. This latest solution is particularly suitable for the packaging sector. |
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Traveling Head HF Welder
Model - ZD15PS
The Traveling Head HF welder is designed specifically for joining (welding) long pieces of heavy gauge and reinforced PVC material used in many industrial, architectural and advertising applications.
Our machines are recognized world wide for their exceptional quality and outstanding reliability. The compact nature of the ZD15PS machine will ensure that valuable manufacturing space is optimized to the maximum, providing excellent efficiency and simplicity of operation.
15kW efficient, stabilized and smooth regulated HF generator (27.12MHz) provides efficient power for all welding and joining jobs with linear welds of up to 1000mm and width of 30mm.
The frequency inverted drive ensures a precise and smooth travel movement along rails, allowing an optimum speed of 25 meters per minute.
Technical features:
+ Traveling welding head structure with integrated HF generator
+ Frequency inverted drive for smooth motion and precise start/stop
+ Length of table - according to customer needs (standard: 10-25m)
+ Maximum weld per 1 work cycle: 1000mm
+ Pneumatic electrode drive
+ Programmable PLC
+ Fully CE rated and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Linear Vibration Systems
Linear Vibration Welding Technology
Ultra Hy-Line Vibration Welders
Hy-Line Vibration Welders
Ultra Hy-Line Vibration Welder Controls
L-Series Vibration Welder
Mini II Vibration Welder
Mini II Ergo Ergonomic Vibration Welder
Large Part Vibration Welding
Branson Ultrasonics Corporation has introduced the new M-Series linear vibration welders. The M Series includes high-power linear vibration welders, employing the company's new two phase digital drive. This drive technology enables higher power to be delivered to the parts to be welded. |
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LZM 2
Linear and circular letter welding machine in a machine
Advantage with 2D-3D technical-divide,
correct /optimale welding method select
The machines is in a few minutes changed over
of linear on circular letter and in reverse.
Technology of characteristics:
- Flexible by 2 different process in one
- Cost advantage of 2 processes at the price of a machine
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output |
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Dukane's new 40 kHz, 600 watt pistol grip hand probe is an ergonomically-friendly pistol grip made of soft rubber for a comfortable feel. The compact size of this light weight tool, weighing just under .46 Kg (1 lb.,) makes it ideally suited for assemblies that are difficult to reach or too large to be assembled by a press system.
The new hand probe utilizes Dukane’s exclusive patented solid mount technology using no 0-rings for minimal deflection. Use of rugged strain reliefs, switches and industrial connectors ensures reliable operation. The unit is also compatible with all Dukane power supplies and comes with an 8 foot shielded cable. Standard wrenches can be used for ease of tool changing. Another feature of Dukane’s new hand probe is a hook for counter balance mounting or hanging for operator ease of use.
Dukane hand probes are also useful for short production runs of components requiring spot welding, staking and inserting and offer the advantages of ultrasonic assembly for a low initial investment. |
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The last generation portable ultrasonic generator series ULC 400, has been designed and manufactured in order to weld pieces made of plastic material. This generator, totally digital, allows you to make all the adjustments that, until now, have only been available on superior class generators. The ULC 400 generators are provided with a back-lit display. The innovative programming is done with a rotating selector switch with confirmation button. All the setting operations are available with just one grip. The easy using, the available functions and the advantageous price make this generator unique in its kind.
Technical characteristics
Power 400 Watt
Frequency 20-36 kHz
Voltage 230 V 50 Hz
Amplitude adjustment 50-100 %
Time adjustment
Energy adjustment
Limit setting for quality control
Frequency control function
Piece-counter function
Overload circuit
Dimensions 250x180x80 mm.
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| This workshop/construction site welding machine is suitable for the socket fusion of pipes and fittings up to an O.D. of 125 mm, in accordance with the standards in force. |
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| This electrofusion machine is suitable for welding electrical couplers in Polyethylene (PE) from Ø 32 mm to Ø 315 mm, for low pressure conduits. |
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Extrusion welding is carried out in wide variety of areas and is becoming evermore demanding. Leister offers the right tool for all plastics applications in process equipment manufacture and civil engineering. The specialist obtains everything with us from a single source: Devices from 0.3 to 6.0 kilo per hour. Convince yourself.
• Ideal for tight spaces
• 360° rotatable welding shoe
• Easiest possible handling |
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New hand-extruders are equipped with brushless self-blowers lasting more than 40,000 hrs work, self-diagnose system, working-hour counter, double temperature controller with 2 C accuracy.
The extruders are ready to work within 3.5 min and they cool down automatically within only 2 min., ensuring much longer life to the heating elements to further reduce the equipment maintenance. |
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SW 200 and SW 200G Spin Welding Systems
With the Model SW200 (shown at left) and SW200-G Spin Welders, Branson offers a range of spin welding solutions.
Both SW200 series welders feature a precision servo-driven spin welding system with accurate control to within 1 degree. A free-standing operator interface allows for the following adjustments: revolutions per minute (RPM), revolutions per cycle (RPC), and hold time (HT). The controller also monitors RPMs, RPCs, and motor torque for quality control reporting. The SW200-G additionally incorporates an integral reduction gear which makes it capable of welding larger circular parts. Both models are easy to set up and operate, and are designed for use in manual, semi-automated, or fully-automated environments. |
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| Dukane’s Dual ServoWeld Spin Welder is designed for welding circular parts that have a tight tolerance requirement for both the orientation between the parts being welded and the overall final welded assembly height. The new design builds on the solid foundation of Dukane’s existing single servo-spin welder, by replacing the pneumatic Z-axis drive with a second servomotor. The unit’s control system provides the ability to hold orientation tolerances of +/- 0.1 degree of rotation and Z-axis tolerances of 10 microns. In addition, the control system coordinates the performance of both servomotors thereby providing the user with a new welding technology Dukane calls Melt-Match. The Melt-Match technology uses a constant torque welding mode which provides the user with the ability to specify a torque value that most closely matches the melt flow rate of the material, and the controls system coordinates the Z-axis velocity and RPM to provide this torque throughout the weld cycle. |
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FCS 2
Rotationsschweißen, rotationssymetrische parts such as pipes, cover, plug can be welded by rotation around the own axle under printing one on the other, we stop extremely fast and angleexactly 10 Winkelminuten.
Thus we obtain strengtheningnesses, which were so far not possible.
Vibration-free and calm welding kinetics - Gundlage of highest quality.
Technology characteristics:
- Precision adding connections - to diameter 200mm
- Stepless performance adjustment for most diverse materials
- Digital angle positioning of arbitrary positions
- extremely exactly
- Printing profile price increase over the process time (3 printing profiles)
- Digital adding way or timing
- After high-speed positioning welding favors
homogeneous connections in the adding seam.
- Noiseless adding - over world fair work!
- Power measurement "inline"
- Force tension in spindle admission!
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output |
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This revolutionary system combines three types of technology: patented ROTOSONIC ultrasonic welding technology, patented LIQUID GLUE technology and HOT-AIR welding. These three systems, which can be installed on the machine either individually or together, ensure unbeatable versatility, enabling the machine to process a limitless range of different materials.
These include the following fabrics for outdoor use: PVC, synthetic fabrics, screen fabrics, micro-perforated fabrics, TNT and similar materials.
Technical Specifications
Triple combined welding head enabling the operator to switch extremely easily between the “LIQUID GLUE”, “AIR JET” and “ROTOSONIC” functions to change from acrylic or polyester fabrics to plastic simply pressing a button.
The patented “INTELLIGENT TORQUE” fabric transport system automatically pulls the fabric to its optimum tautness, adapting automatically to both changing working conditions and to the type of fabric chosen. It keeps the fabric within the binding devices with no need for additional conveyors, simplifying and speeding up positioning of the fabric the beginning of each cycle.
It minimizes the operator’s work for aligning the fabric while it is being processed, both for overlapping and for hemming.
Welding of acrylic fabric at up to 11m/min.
DModular sizes from 6 m to 18 m.
Storage of 50 manufacturing sequences.
Adjustable overlapping of seam, from a minimum of 20mm up to 26mm, 22mm with standard glue.
Hems from 20mm to 50mm on plastic material and from 35mm to 40mm on fabrics |
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Foil Splicer MS-5010B
Continuous seam welding and splicing units used in virtually all U.S. foil mills.
For thin aluminum and copper foils up to 0.006" thick and 72" wide
Seams and splices are produced faster and cleaner than by any other method. |
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| The AmTech Seam Welder utilizes the latest ultrasonic technology to maintain the highest levels of quality, performance and efficiency. Ideal for continuous welding of aluminum and copper foils at speeds up to 22 meters per minute. Uses ultrasonic energy for low cost,clean and efficient operation. Tool life can exceed one million meters of weld. The complete UltraSeam 20 consists of two modules: the power control system and the weld head. The power control incorporates a 3,000 watt, 20 kHz power supply and a DC motor speed control. Amplitude is electronically adjustable to enable welding of a range of materials, thicknesses and operating speeds. The weld head is extremely rugged and features heavy duty tapered roller bearings, A DC motor provides variable bi-directional speed control. A pneumatic cylinder and pressure regulator permit easy adjustment of the weld force. |
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RINCO ULTRASONICS AG offers handwelding- and cutting units for several application areas. The HW35-3 is suitable both for classical welding operations as for example the riveting, beading or spot welding and for the cutting of fabrics, nonwovens and films. Depending on the specific application the handgun HG35-1 ensures absolute user comfort. The hand cutting unit HC35-3 was built especially for textile applications and allows to cut and seal fabrics in one working process without fraying or carbonizing.
With its handunits in the 20kHz- and 70kHz-frequenca area RINCO's product range also allows cutting- and welding operations of smaller and bigger size. |
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| These various tools are designed for a manual, specific use and under impulse operation. They can be implemented for all the applications of cutting or welding of small to average power. |
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The Ultraseal 20 Ultrasonic Metal Tube Sealer is a portable, heavy duty 20 kHz ultrasonic welder tooled to seal and cut off charge tubes used in refrigerators, air conditioners and capillary and bulb temperature sensors.
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SonoWeld® 1600 Microprocessor:
Performs spot welds, as well as wire-to-terminal and wire-to-wire welding
Joins up to 10 stranded wires from flat flexible circuit to multi-connection terminals in a single pulse.
Micro-processor controlled system allows storage and recall of over 250 weld protocols.
Digital display allows selection of welding modes by time energy or distance, with automatic frequency control and overload protection.
Outputs 1,500 or 2,500 watts of power to weld nonferrous similar or dissimilar metal assemblies, including copper to aluminum. |
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| New 2000X Series - Totally digital. Components and stand-alone systems; 15, 20, 30, and 40 kHz frequencies. Hand-held models and OEM components. |
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| Dukane's next generation of technologically advanced ultrasonic welders for plastics assembly are available in 15, 20, 30, 40, 50 and 70 kHz frequencies. These components are available as single units or standalone assembly systems, or they may be integrated into automated machinery. |
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Ultrasonic welding, Plastic welding
