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OptiCell™ is fully automated 3D optical measurement system with associated software, that significantly improves the dimensional business process in vehicle development and manufacturing for automotive part production and assembly processes. OptiCell is a fast, accurate and robust measurement system designed for on-line process control and quality assurance on the production floor. OptiCell offers a highly flexible solution for dimensional measurement and 3d inspection of a wide variety of parts and assemblies regardless of size, complexity or geometric features.
The OptiCell solution software transforms the dimensional data acquired by the system and quickly produces dimensional measurement outputs leveraging the powerful CoreView format. These outputs include the actual dimensional measurement of the part/assembly and comparison to a part’s design intent. The OptiCell software also extracts critical features and provides automatic analysis and reports. The output data is provided in both numerical and 3D graphical formats and is easily accessible and understandable by all levels of users in the organization.
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Optigo is part of our new generation of 3 Dimensional Measurement Platforms which were specifically designed for flexible operation in demanding engineering and manufacturing environments. Optigo is an industry proven robust platform which is accompanied by a dedicated software suite used for:
• Planning and defining measurement programs
• Executing such the measurement programs using Optigo 200
• Analyzing the measurement results.
• Generating and distributing standard and customized reports
Optigo leverages CogniTens patented technology and guarantees fast throughput and superior accuracy in key industry applications. The Optigo platform along with the CogniTens Dimensional Measurement Software Suite form today’s most comprehensive and versatile solution available.
Optigo is especially suited for numerous applications in the automotive and aerospace industries such as:
• Prototype development & quality assurance
• Intelligent reverse engineering
• Die & mold development and tryout
• Hydroformed & Stamped parts validation
• Checking incoming parts from suppliers
• Assembly process development & quality assurance
• Manufacturing root cause analysis during production launch
• Other applications
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The Hawk is capable of a wide range of applications, from manual gauging at high accuracy through to fully automatic measurements in 3-axis.
Accurate measurement of complex components is achieved using the high contrast, high resolution optical image, enabling enhanced surface definition for fast and simple measurement. Critical parts can be measured with confidence, ensuring your product quality.
The Hawk 5000 allows specific programming for accurate measurement, repeatability & reproducibility of a range of feature rich component parts. With the ability to measure in 3-axis and the added advantage of both optical and video configurations, the Hawk 5000 is versatile for measurig a range of components.
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The FARO Laser ScanArm® offers numerous new and improved features and several advantages in conjunction with the new FaroArm® Quantum - making it unique on the market for measuring machines.
The FARO Laser ScanArm enables users to inspect parts in detail by capturing huge point-cloud data. Its open architecture enables the user to employ Geomagic, Polyworks, RapidForm and many other third-party software programs.
In conjunction with the right software, the FARO Laser ScanArm tackles all measurement tasks such as inspection, point cloud-to-CAD comparison, rapid prototyping, reverse engineering, and 3D modeling. Its main benefits are the exact scanning of reflective and dark objects - the biggest challenge for all scanning systems.
The FARO Laser ScanArm is compatible with the FaroArm Quantum, Platinum, and Fusion.
Advantages of the FARO Laser ScanArm:
» Up to 30% more accurate: Laser Line Probe up to 30% more accurate than previous model
» Improved surface scanning: Higher performance when scanning dark or reflecting surfaces
» Smaller & lighter: Improved ergonomics through 30% weight reduction compared to previous model
» Faster warm-up: 50% faster warm-up time compared to previous models
» Integrated 7th axis - Higher flexibility: No external electronics and fixtures
» Ergonomic handle: Easy to handle
» Cable-free scanning: The Laser Line Probe is compatible with FaroArm's Quantum Bluetooth® technology
For more information visit: www.laserscanarm.faro.com
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Optigo RE is a versatile 3D optical measurement system based on the unique white light stereo vision technology by CogniTens. Designed to withstand the harsh conditions of the engineering and manufacturing environments, the system demonstrates low sensitivity to structural vibrations. Its performance is not affected by changing industrial illumination & ambient lighting and does not require pretreatment of measured objects in most dimensional measurement applications.
Optigo RE provides manufacturing and quality engineers a comprehensive metrology feedback on:
- full 3D surfaces & geometries
- common manufacturing features
- various edge types
- other dimensions of interest
Integrated with the latest version 3.7 of its powerful software, Optigo RE streamlines the measurement process making it the fastest solution available. Using new processing methods and multi core computing technology Optigo RE demonstrates performance acceleration throughout all processes and capable to support real-time quality iterations or detailed studies.
The latest Optigo RE model incorporates new optical 3D textured light based measurement technology and software additional to the stereo vision technology. Optigo RE serves primarily as:
- A reliable shop floor measurement system for dimensional evaluation and qualification
- A 3D digitization system for closing the loop with product design & supporting advanced engineering studies.
Optigo RE allows generating high quality STL and point cloud outputs with emphasis on surface smoothness, tight geometry tracking, crisp closed features, etc.
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The HandyPROBE™ arm-free probing system, powered by the C-Track™ dual-camera sensor, relies on a combination of advanced photogrammetry and powerful digital image processing. This unique duo generates high accuracy data, and increases the reliability and speed of the measurement process, whether on or off the production line.
The HandyPROBE is a 100% portable CMM that gives you total freedom of movement, and allows you to increase your productivity and quality significantly!
Applications
Inspection
- Part-to-CAD analysis
- First article inspection
- Supplier quality inspection
- Conformity assessment of 3D models against the original
parts/production tooling
- Conformity assessment of manufactured parts against the originals
- Manual and automated statistical analysis
- Multi-shot measurement (up to 30 points/sec.)
Benefits
Handheld, portable device
Total freedom of movement
Automatic alignment setup
Measurement Range Volume Extension
User friendly
Continuous calibration monitoring
Excellent ROI
Automatic data collection & report generation
Technical Specifications
Weight (HandyPROBE): 450 g (1 lb)
Dimensions (HandyPROBE): 204 x 159 x 97 mm
Weight (C-Track): 5.5 kg (12 lbs)
Dimensions (C-Track): 1089 x 174 x 119 mm
Measurement speed: 30 points/s
Single point accuracy: 25 μm
Volumetric performance*: 85 μm
Operating volume: 7.8 m3 (273 ft3)
Operating temperature range: 15-40 °C (59-104 °F)
Operating humidity range (non-condensing): 10-90%
Universal power supply: 100-240 VAC/50-60Hz
Certifications: EN 301 489-1, EN 301 489-3, EN 300 220-1
*Test methods in compliance with the ASME B89.4.22 standard
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G-SCAN RX 2 is a 3D scanning probe for reverse engineering and inspection of complex forms. G-Scan RX 2 gives you minimum engineering downtime compared to all other traditional contact measuring tools.
G-Scan RX 2 is compatible with all Ethernet generation ROMER measuring arms.
G-Scan RX 2 is running with a standard 6 axis arm thanks to an integrating rotating axis inside the camera. Compatible with all existing reverse engineering and surface inspection software
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Optigo
A portable and comprehensive dimensional measurement platform that supports critical product development, production engineering, and manufacturing processes for the automotive and other industries
Optigo is a portable, high-performance dimensional measurement platform used in engineering, production, and assembly processes on the shop floor. Compact for easy handling and access, Optigo’s design blends ruggedness with precise instrumentation. Its performance is not affected by vibrations, industrial lighting, or temperature changes. CogniTens’ patented technology guarantees fast throughput and superior accuracy. From prototyping to ramp up and launch, Optigo delivers a comprehensive solution for the full range of automotive metrology challenges.
Comprehensive Solution
Optigo was specifically designed for flexible operation in demanding engineering and manufacturing environments. Optigo is an industry proven robust platform which is accompanied by embedded software used for:
Planning and defining measurement programs
Guiding and executing the measurement programs using the Optigo
Real time analysis of measurement results
Generating and distributing standard and customized reports
Supporting reverse engineering activities
Optigo is especially suited for numerous applications in the automotive and aerospace industries such as:
Prototype Development & Quality Assurance
Die & Mold development and tryout
Hydroformed & Stamped parts validation
Assembly process development
Manufacturing root cause analysis during production launch
Intelligent Reverse Engineering
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The FaroArm Quantum® - The world's most advanced measurement arm
Available in 6- to 12-foot working volumes and either 6- or 7-axis models, the FaroArm Quantum offers accuracy comparable to fixed CMMs - the first eight-foot arm with proven measurement precision within +/- .0007" ( +/- .018mm); a fifth the width of a human hair.
The Quantum represents the latest generation of the FaroArm product line and continues to eclipse competitive models in every category.
-Repeatability: The first 8-foot portable arm certified to .0007" (.018mm) repeatability
-Bluetooth® Cable-Free Operation: Inspect and digitize up to 30 feet (10m) away - even through walls. Uses less power than Wi-Fi and even supports point streaming
-Exclusive FARO i-Probe: Automatic size recognition and built-in temperature sensor
-Auto-Sleep Mode: Automatically turns off unit to save energy, extend component life
-Universal Quick Mount: Adds mounting flexibility while reducing setup time
-Ergonomic Handle: Improves ease-of-use, comfort, and measurement effectiveness
These industry-leading features make the Quantum the ideal tool for companies constrained by the limitations of fixed CMMs and lesser quality portable models.
Key Benefits of the FaroArm Quantum:
-Ends the reliance on hard-to-use and time extensive fixed CMMs
-Design parts and products with ease and precision
-Mount and measure parts in process, at the part
-Increases productivity with reduced measurement and inspection times
-Increases production efficiencies and deliver products more quickly
For more information visit: www.faroarm.faro.com
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The FaroArm® Quantum: The Ultimate Portable CMM!
Quality in production begins with accuracy in product measurements. To achieve the highest levels of accuracy, manufacturers were forced to measure their parts in a controlled environment using large, expensive coordinate measuring machines. qsd
Until now. FARO has advanced portable measurement beyond levels previously thought impossible. The FaroArm Quantum has the power to inspect and perform CAD-to-part analysis in any environment - with an 8ft. volumetric accuracy of up to +/-.0006'' ( /-16 microns) - a fifth the width of a human hair!
MAIN BENEFITS:
* 30% More Accurate: The only 8-foot portable measurement arm certified to .0007'' (.018mm) accuracy.
* Bluetooth Wireless Operation: Inspect & digitize up to 30 feet (10m) away - even through walls.
* Auto Sleep Mode: Automatically turn off unit to save energy and
extend component life.
FEATURES
- Exclusive FARO i-Probe: Individually serialized with automatic size
recognition and built-in probe temperature sensor
- Universal Quick Mount: Adds mounting flexibility while reducing setup time
- Ergonomic Handle: Improves ease-of-use, comfort and measurement effectiveness
- Temperature Compensators: Allows the FaroArm to react to thermal variations for optimal accuracy
- Joint Stress Overload Sensors: Prevent improper use and unnecessary wear
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Ruler E - Gigabit 3D for Tough Environments!
A complete new generation of Ruler is here - more than four times faster and with three times higher resolution than the previous generation. Now with ultra fast Gigabit Ethernet interface!
Ruler E is the solution for demanding 3D applications in any production line. It is designed to measure anything from logs in a sawmill to cars in the automotive Industry. Ruler E is intended for tough environment with a shield level of IP65.
Ruler E contains a laser and Image sensor assembled in fixed positions. It is calibrated before delivery to give you high quality 3D data. This in combination with .Net assembly technology gives you short development time and cost effective solutions.
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FARO® Gage: Measure it Where You Make it!
FARO Gage, Gage Plus and PowerGage are high-precision, portable 3D coordinate measurement systems with a working range of 1.20 metres and a measurement accuracy of ±0.005 mm (±0.0002’’). A variety of attachment options enable rapid deployment directly at the workplace or in a processing centre. With FARO PowerGage, components can be measured and inspected based on CAD data, as well. The measurement system contains a powerful software programming module, as well as a player module for fast orientation.
Typical applications
Assembly inspection, geometry checks, on-machine inspection (OMI), part inspection, part-to-CAD comparison, surface inspection
Common industries
Aerospace, automotive, mechanical engineering, metal working, tool & mould making and other manufacturing industries
Highlights
very high measurement accuracy up to ±0.005 mm (±0.0002’’)
measurements right at the workplace
integrated power supply for cordless operation
internal counterbalancing makes operation with one hand possible
very easy creation of measurement sequence programmes (PowerGage)
outstanding price/performance ratio
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The Quantum FaroArm: The Ultimate Portable CMM!
Quality in production begins with accuracy in product measurements. To achieve the highest levels of accuracy, manufacturers were forced to measure their parts in a controlled environment using large, expensive coordinate measuring machines.
Until now. FARO has advanced portable measurement beyond levels previously thought impossible. The Quantum FaroArm® has the power to inspect and perform CAD-to-part analysis in any environment - with an 8ft. volumetric accuracy of up to +/-.0007'' ( /-18 microns) - a fifth the width of a human hair!
MAIN BENEFITS:
* 30% More Accurate: The only 8-foot portable measurement arm certified to .0007'' (.018mm) accuracy.
* Bluetooth Wireless Operation: Inspect & digitize up to 30 feet (10m) away - even through walls.
* Auto Sleep Mode: Automatically turn off unit to save energy and
extend component life.
FEATURES
- Exclusive FARO i-Probe: Individually serialized with automatic size
recognition and built-in probe temperature sensor
- Universal Quick Mount: Adds mounting flexibility while reducing setup time
- Ergonomic Handle: Improves ease-of-use, comfort and measurement effectiveness
- Temperature Compensators: Allows the FaroArm to react to thermal variations for optimal accuracy
- Joint Stress Overload Sensors: Prevent improper use and unnecessary wear
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FARO Gage: Measure it Where You Make it!
The FARO Gage and Gage-PLUS are the industry’s first line of personal Coordinate Measuring Machines (CMMs). With their 1,2m (48”) working volume, they are the “mountit-to-where-you-make-it”, truly portable, cost-effective, 3-Dimensional, minimal-training gages for machinists. The FARO Gage line replaces all conventional gaging devices with an expandable library of gaging tools. Save time and money by replacing your cluttered inspection area with the one tool that can do it all.
Bringing new power to in-process inspection and CAD-to-part verification, the PowerGAGE includes a high-powered, easy-to-use programmer module, no-train “player” module, and extremely accurate 4-foot measurement arm. Program it once and you’re done, even directly use CAD data for nominal. It was designed by and for machinists to speed through measurement challenges and produce the most accurate results available. Shop-hardened and temperaturecompensated, it allows anyone, anywhere to measure in 3-D with previously unheard of precision.
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High-accuracy 3D coordinate measuring machine
Leitz Micra
The Leitz Micra coordinate measuring machine is naturally predisposed for quality inspection of small high-precision parts. It unites high accuracy and exact single-point inspection with accurate scanning of surfaces and profiles. The miniaturized LSP-X1c high-tech scanning probe system provides Leitz Micra's foundation.
The Low Force Probing mode lets users inspect delicate surfaces. In this mode, minimal probing forces assure that filigree objects are gently inspected without damaging valuable surfaces.
In addition, the Leitz Micra has a small footprint and can be transported quickly and flexibly. The light-alloy frame specially designed for added rigidity, combined with the exclusive portal configuration of the Y traverse utilizing the TRICISION® architecture, optimizes the relationship between rigidity and weight. This way, the highest possible accuracy and outstanding long-term stability are achieved.
Leitz Micra has a measurement volume of 500 x 400 x 300 mm. Its volumetric longitudinal measurement uncertainty is 1,0 + L/400 µm. In addition, it can run either under the PC-DMIS or the Quindos software. It is particularly well suited for quality assurance in precision engineering and optics, the electronics and telecommunication industries, medical engineering, watchmaking and powertrain industries.
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The MICROHITE is thus a model of ergonomics and user-friendliness and precision. Recently marketing (January 2005) the MICROHITE exists in Manuelle version or Numerical control. Powerful software PCMDIS equipping the MICROHITE is common to all the range of the machines Hexagon Metrology. Its extremely competitive price at the head places the MICROHITE of the machines of measurement of its generation.
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The LAMBDA carries out the quadrature of the circle which consists in associating great capacities of measurement, a high rate of travel and an excellent measuring accuracy. One or more gantries ensure measurements on sizes of machine being able to reach more than 20 meters.
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OMEGA, the affordable measuring portable Arm for 3D inspection needs.
Its ergonomics, its robustness and the infinite rotation make OMEGA your
ideal metrology tool for all your applications (geometrical measurement, surface control, reverse engineering…)
OMEGA Arm is the most economic portable measuring system with 6 lengths of arms available. Take advantage of the best ratio Price/Performances to improve quickly and efficiently all your controls in the fields of sheet metal, plastics, woodworking, foundry, fabricating, wires and tubes…
The OMEGA series offers total compatibility with all Romer accessories and equipment (sensors with or without contact, scanning probes, digital rails, VPS…)
For totally autonomous use, the OMEGA Arm is provided with a fixing puck for quick installation and a wireless battery pack with optional WiFi communication. Go for affordable measurements without constraints by using the OMEGA Arm.
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The series TOTAL are in the top of the range of the machines of measurement with a couple speed and measuring accuracy hitherto unequalled. The capacities of measurement go from 700 X 700 X 700 to more than 3000 Misters. These machines can be equipped with new head LEITZ LSPx5 allowing identical measuring accuracy, to embark extensions big lengths.
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Designed exclusively for today’s machine shop, the six-axis ROMER Multi Gage is a portable precision CMM with a 1.2 m measuring volume. The new Multi Gage is used for dimensional control of molds, parts, tooling, castings, and more. Its quickmount system allows the CMM to be setup for on-demand measurement and inspection of parts or assemblies on your machine tool or anywhere on the shop floor.
New plug-and-measure probes: Using Swiss-made multi-wire connectors from TESA, the same type used on the TESASTAR-M motorized probe head, ROMER’s longstanding automatic probe recognition feature is now coupled with a highly proven, robust kinematic joint connection. The probes are automatically recognized and identified by the software – just like on a large CMM – with no recalibration of probes required when changing from probe to probe.
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ROMER SIGMA - For a Precise and Simple Measurements
The SIGMA Arm completely matches all your metrology needs thanks to exclusive concept “MODULARM”: 10 lengths of arms available for measurement without limit. With the longest arm length available on the market, the SIGMA series exceeds the capabilities of other measurement equipment.
The SIGMA Arm offers total flexibility because of the wireless communication and is one of the lightest arms in its class. The SIGMA series provides total compatibility with all ROMER accessories and equipment (sensors with and without contact, laser digitalization sensors, numerical rails, VPS…).
Choose ROMER, the creator of the 3D portable measuring arms, and profit from a fast, intuitive measurement without constraints.
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Articulated SIGMA Arms
The SIGMA arm completely matches all your metrology needs thanks to exclusive concept "MODULARM": 10 lengths of arms available for measurement without limit. With the longest arm length available on the market, the SIGMA series exceeds the capabilities of other measurement equipment The SIGMA arm offers total flexibility thanks to the security of the wireless communication and is one of the lightest arms in its class.
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SOLO System
A complete and truly portable measurement system consisting of a single sensor, a probing and a computer system.
The industry-proven solution has been fused with new technology and design to produce the 3rd generation Metronor portable CMM system. More accurate, more portable and even easier and faster to use than ever. New technology and innovations has allowed us to bring the price down to make it the most cost-effective portable CMM available in the market today.
Whether you are building the best possible aircraft, the highest quality car bodies or a new turbine blade you need exact measurements. Metronor has delivered portable CMM systems to the most demanding industries for well over a decade and proven that our systems will deliver excellent accuracy and functionality.
* Complete and truly portable: One box, 24kg, for complete system including computer and tripod.
* Extended probing capabilities including hidden features (450mm plus probe length).
* Operator friendly: Probing without beams, wires or arms.
* Fast and easy set-up and use.
* No warm-up, initialization or leap-frogging.
* No moving parts eliminate re-calibration.
* Can be upgraded to DUO and DUET system.
* Price/performance winner.
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Machines of measurement from which guidance is protected. this technology makes it possible to work in aggressive mediums of workshop, there or a machine of traditional gantry measurement quickly becomes inoperative
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Cobra™ 3D is a non-contact measuring instrument capable of automatically acquiring a series of linear profiles in order to map an area for 3D analysis. 3D profiles provide important detail easily missed in a single linear profile. For example, the symmetry of a critical feature clearly shows in a 3D plot. Scanning an area also proves that the apex of a feature was scanned, an important capability not easily verified with a single linear scan.
Cobra 3D uses proven DRS™(Digital Range Sensor) laser technology to scan surfaces with up to 0.125 µm Z height resolution. Computer controlled motors move the DRS over the part while a precision stage translates the part beneath the DRS to build up a series of linear scans. Scan-X® analysis software controls the process and presents the results graphically and numerically.
The optional video camera makes setup even easier and provides live color imaging of the scanning process for visual verification of the scan location on the part.
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Articulated FLEX Arms
Worldwide exclusive technology.
The FLEX combines 2 arms of different sizes in only 1 piece of equipment with accuracy required for each configuration. By selecting 2 arm lengths, FLEX will correspond to the right volumes and accuracy of the parts to be controlled. Fast and easy arm length (under 2 minutes).
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PICO is the result of a completely new design of a measuring place near to production line.
The combination of high-precise guiding elements, solid and optimized machine structure, high-dynamic motors guarantees smoothly movement and optimum accuracy, even in the production area.
Ergonomic handling, user friendly software Inca-PICO allows to solve your measuring problems easy and reliable. A great number of options and interfaces are available.
This is an instrument made for controlling the quality of your products in a fast reliable way.
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Offers a full range of tools for your three-dimensional metrology
Multiple sensors for high precision, Vision, laser, Touch probe
Compatible with any kind of control: first part checking, process control, development, acceptance control
Selfteach-programming mode and full automatic control
Ergonomic two screens workstation
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CMM RAPID and RAPID-Plus
Coordinate Measuring Machines with a
range from 600/500/400up to 1.200/700/600
The Coordinate-Measuring-Machines from THOME Precision are characterised by the highest precision, durability and nearly maintenance-free operation.
All our 3D-Coordinate-Measuring-Machines are equipped with optimiced air bearing guides in all axis.
Thermal stability and high rigidity is reached by using the highest quality materials such as high precision granit guides or ceramics.
A Double passive vibration damping system is integrated in the each maschine supportframe. Additionally, all our CMM´s can be delivered with actic pneumatic vibration dampers upon request. This allows you to absorp even very low frequency vibrations.
All our Coordinate Measuring Machines are equiped with totally covered guides. This helps to protect the guides against dirt, damage and direct thermal influences.
High-dynamic servo-motors and highly rigid, low friction belt drives guarantee optimal positioning behavior. Because of these factors our Coordinate-Measuring-Machines are particulary suitable for scanning!
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The small TESA Micro-Hite coordinate measuring machine is unique in
more than one way. Being the missing link between the hand held tool and
the conventional CMM, this machine is also the only one of its kind that
offers such a favourable price/performance relationship.
Manufactured under the SWISS MADE label on our Renens-based production
site, each model is mounted in a dedicated assembly cell that meets the high
requirements for accuracy.
Besides a resolution to the micron, the MH3D is surprisingly easy to use as
well. Several versions are avilable to allow for optimum adaptation to the
User’s needs.
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