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The demands on modern automotive engine and gearbox producers continue to increase. The additional requirements create capacity bottlenecks, and an increased demand for more efficient grinding solutions. TYROLIT faces this challenge in external cylindrical grinding with a new generation of vitrified bonded CBN high performance grinding tools.
After intensive research, TYROLIT has succeeded in developing GENIS, a new bond system that makes it possible to guarantee optimal wetting of the CBN grain even with the lowest levels of bond content. Through careful choice of the composition of the bond components, the crystallization is specifically controlled under selected firing conditions. This makes it possible to achieve porous structures with high mechanical strength that exhibit maximum resistance to the effects of cooling lubricants.
The cool grinding specifications of the GENIS high-performance tools allow a reduction of the grinding forces, and make efficient use of the CBN grain. Decreasing grinding forces are confirmed in practice with a wide range of application possibilities, through minimum tool wear and maximum profile retention.
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Centerless grinding is a production process that produces extremely cose tolerances on metal cylindrical forms or parts.
Cylindrical Wheels are used most often when the part is held between centers and in chucks.
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The demands on modern automotive engine and gearbox producers continue to increase. The additional requirements create capacity bottlenecks, and an increased demand for more efficient grinding solutions. TYROLIT faces this challenge in external cylindrical grinding with a new generation of vitrified bonded CBN high performance grinding tools.
After intensive research, TYROLIT has succeeded in developing GENIS, a new bond system that makes it possible to guarantee optimal wetting of the CBN grain even with the lowest levels of bond content. Through careful choice of the composition of the bond components, the crystallization is specifically controlled under selected firing conditions. This makes it possible to achieve porous structures with high mechanical strength that exhibit maximum resistance to the effects of cooling lubricants.
The cool grinding specifications of the GENIS high-performance tools allow a reduction of the grinding forces, and make efficient use of the CBN grain. Decreasing grinding forces are confirmed in practice with a wide range of application possibilities, through minimum tool wear and maximum profile retention.
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Reinforce Fiber Discs Bonded Cut off Wheels
DESCRIPTION : Reinforced Fiber Resin-Bonded Cut-off Wheels
- Reinforced Fiber Resin - Bonded Cut - off Wheels widely used for in cutting
various metals or non metal materials. 4" x 2 Double Net, 4" x 1.2 / 4" x 1.6 Double Net, 4" x 2 Single Net, 14" x 3, 16" x 3.
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Multimatic I/E CNC has been designed for the simultaneous grinding of bores, shoulders and external diameters and is particularly suitable for grinding big lots of pieces.
The wheel carriages slide on preloaded hardened guideways, with needle bearing interposition and the movement of the axes, by means of brushless motors, is transmitted by high precision ball screws.
The internal grinding unit, with two CNC controlled axes, can carry out a number of grinding operations: internal diameters and/or shoulders, plunge cycles with CNC dressed wheels, etc. The external grinding unit is equipped with two CNC controlled working axes, at an angle to each other
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Choose Carborundum bonded abrasive cylindrical wheels for grinding cylindrical components between centers. Available in GA aluminum oxide and GRA blended aluminum oxide formulations.
Centerless grinding wheels and rubber bond regulating feed wheels are used in thru-feed or plunge grinding applications. Use the DAC aluminum oxide and silicon carbide blend in a resinoid bond system for stock removal, long irregular parts and faster throughfeed grinding. Choose GRA aluminum oxide in a vitrified bond system for form holding and plunge grinding.
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Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
flexible bonded abrasive
Polishing Diamond pad
CBN grinding wheel
Honing diamond and CBN tools
Diamond powder
Synthetic diamond powder
Natural diamond powder
diamond and CBN saw blade
diamond and CBN abrasive disc
diamond dressing tool
abrasive disc for boat industry
laboratory cut-off wheel
diamond disc
CBN vitrified grinding wheel
diamond and CBN vitrified bonded grinding wheel
diamond and CBN metal bonded grinding wheel
diamond grinding wheel for the optical industry
diamond and CBN gear grinding wheel
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WINTER offers a full and competitive product range for Superabrasives. Ensuring state-of-the-art technology, we continually develop advanced solutions to settle the sophisticated demands of our customers of the automotive industry.
Examples for our newest innovations: High porous “N7” vitrified cBN wheels and a 'two dimension video scanning' system from WINTER.
Grinding with vitrified cBN wheels
Grinding Characteristics
- high mechanical and chemical wear resistance
- high temperature resistance
- controlled porosity
- good coolant transportation to the grinding area
- good chip removal from grinding area
- high stock removal rate
- high dressability
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Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
flexible bonded abrasive
Polishing Diamond pad
CBN grinding wheel
Honing diamond and CBN tools
Diamond powder
Synthetic diamond powder
Natural diamond powder
diamond and CBN saw blade
diamond and CBN abrasive disc
diamond dressing tool
abrasive disc for boat industry
laboratory cut-off wheel
diamond disc
CBN vitrified grinding wheel
diamond and CBN vitrified bonded grinding wheel
diamond and CBN metal bonded grinding wheel
diamond grinding wheel for the optical industry
diamond and CBN gear grinding wheel
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Double edging
- High speed
- Superb finishing
- Long life cup wheels for double edgers
Diamond cup wheels:
The new generation of double edging tools.
Top quality diamond tools are a must when processing Glass on Double Edging machines.
TYROLIT Vincent offers the most comprehensive reply to all requests of the newest Double Edging machines. High speed, perfect surface quality and long lifetime (reducing downtimes) will be our every day commitment to your success.
Mass production of differently sized glass sheets - float glass and laminated glass - requires reliable and cost-effective diamond tools.
TYROLIT Vincent offers a newly developed generation of metal and resin bonded cup wheels able to fulfill all the application requirements.
Peripheral wheels:
Wide range of peripheral wheels able to overperforming any request of speed, life and consistency thanks to extensive scope of specifications.
Advantages:
- High feeding speed that can exceed 10m/min
- Long lifetime, thus keeping idle times to a minimum
- Perfect surface provided by a new generation diamond bond
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Diamond wheels - Production of windscreens, side windows as well as backlight processing lines or the finishing of rear view mirrors - the challenge for a diamond tool supplier to meet the different requirements for these applications is huge.
TYROLIT Vincent® offers the full range of diamond wheels, Pencil-edge wheels and V-shaped wheels for a fast and perfectly finished glass edge.
Specially developed metal and resin-bonded cup wheels for mirror bevels guarantee highest quality standards.
Advantages:
- Wheel design and specification optimised for any application
- Long redressing intervals matched to high speed operations
- Standardised tool range for the most common machines like BANDO, BYSTRONIC, LISEC as well as tools for customer developed and specially designed machines.
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Electroplated diamond tools for cutting, forming and facing
- Holesaws
- Continuous rim saws
- 'Vanity' saws
- Depressed centre 'vanity' saws
- Facing discs
- Routers
- Profile routers
- Profile Wheels
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Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
flexible bonded abrasive
Polishing Diamond pad
CBN grinding wheel
Honing diamond and CBN tools
Diamond powder
Synthetic diamond powder
Natural diamond powder
diamond and CBN saw blade
diamond and CBN abrasive disc
diamond dressing tool
abrasive disc for boat industry
laboratory cut-off wheel
diamond disc
CBN vitrified grinding wheel
diamond and CBN vitrified bonded grinding wheel
diamond and CBN metal bonded grinding wheel
diamond grinding wheel for the optical industry
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Skytec-IPD
Metal bonded diamond grinding wheels suitable for use with electrochemical in-process dressing, for producing insets made from hard and brittle materials.
The newly developed SKYTEC-IPD product from TYROLIT, featuring the latest electrochemical in-process dressing capability, is the right tool to deliver an optimised and reliable process. The newly developed bond system permits IPD methods, gives maximum chip space and delivers a free cutting wheel topography. In turn these features combined with a special new diamond quality help produce reduced cycle times, increased material removal rates and improved edge quality of the insert.
Specifications Dressing
- Regrinding: DW 105 ME
- Dressing: 1C400J5AV18
- Production Grinding: DW 104 ME
* Low grinding forces by highest cutting ability
* Innovative metallic bond system for electrochemical dressing
* Highest bond strength to hold the abrasive grain
* Best grain quality to promote long wheel life
* Impact at the cutting edge <10μm
* Only one wheel type required for a wide range of materials
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Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
flexible bonded abrasive
Polishing Diamond pad
CBN grinding wheel
Honing diamond and CBN tools
Diamond powder
Synthetic diamond powder
Natural diamond powder
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A complete range of advanced polymer bonded wheels suitable for grinding:
TUNGSTEN CARBIDE, CERAMICS, CERMETS, HARDENED STEELS, GLASS, PLASMA COATINGS.
APPLICATIONS:
- TCT & HSS saw blades and mills
- HSS Broaches and Knives
- Reamers
- Scientific glassware, silica and quartz glass
- Plasmer sprayed rollers
- Carbide tooling
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Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable Superabrasive sleeve mounted on a tapered arbor, Bates Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts. Bates' Microsize® tools are created for operation in typical bore finishing machines, such as Engis, Accu-Cut and Sunnen machines, as well as CNC machining centers. The super-abrasive tools have been successful in bringing new efficiency to fine boring and grinding operations. They may also be used on their own to obtain fast stock removal, or as part of a finishing process following traditional honing.
Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable superabrasive sleeve mounted on a tapered arbor, Bates' Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts.
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Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable Superabrasive sleeve mounted on a tapered arbor, Bates Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts. Bates' Microsize® tools are created for operation in typical bore finishing machines, such as Engis, Accu-Cut and Sunnen machines, as well as CNC machining centers. The super-abrasive tools have been successful in bringing new efficiency to fine boring and grinding operations. They may also be used on their own to obtain fast stock removal, or as part of a finishing process following traditional honing.
Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable superabrasive sleeve mounted on a tapered arbor, Bates' Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts.
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Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
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Gardner brand grinding wheels from Fives Cinetic are produced with a variety of mechanical reinforcement technologies:
WIRE-LOKT® construction strengthens the abrasive structure with heavy gauge woven steel wire and specially-shaped steel anchoring nuts. Cup construction is used when the abrasives are Disc shaped for flat grinding operations on Double Disc and Single Disc grinders
* Cup-type construction involves compacting and curing the abrasive media around a specially-designed cup for maximum holding power. This technology is primarily used in mat phenolic resin bonded wheels.
* Fiberglass tape binding is used to reinforce cylinder and ring-type wheels used on Blanchard, Mattison and similar vertical spindle grinders.
- These wheels are available in diameters from 11" to 32" (279 mm to 812 mm), and thicknesses from 4" to 6" (102 mm to 152 mm).
- Cylinder wheel adapters are also available to ensure full abrasive use.
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Flexible Grinding Wheels
DESCRIPTION : Flexible Grinding Wheels
- Flexible Grinding Wheels can be used in curve finishing,internal grinding and surface polishing. 4" x 2"
- AC for General used
- GC for Glass used
- WA for Stainless used
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STARTEC is a TYROLIT product-line with a patented bond system, standard resin systems, improved grain and innovative grinding wheel design.
With STARTEC you will reduce costs through longer wheel life, shorter cycle time, higher process safety levels and better quality of your tools.
To achieve these goals the trend is towards CNC grinding machines. The advantages of these machines can only be used together with highest quality grinding tools.
TYROLIT has developed two new product lines, STARTEC-Basic and STARTEC-Ultra, for this very complex and customer specific area. These new products are for grinding HSS and cemented carbide tools.
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TYROLIT has developed grinding wheels for the economic production of high-quality cutting edges. These provide the required cutting edge quality with high stock removal rates, wheel life and are easy to dress.
Not only the choice of the specification also the trueing and dressing are important influential factors which are sometimes underrated.
Trueing, which is usually done with vitrified SiC wheels, produces the geometry and flatness of the grinding wheel faces.
Afterwards, dressing with a vitrified aluminium oxide dressing stick is necessary to expose the diamond grit.
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CITCO superabrasive wheels are engineered to deliver all the performance you expect from your superabrasive investment. CITCO offers both diamond and cBN abrasives in a wide variety of bond types, crystal sizes and styles including ring, button, segment, and radial line configurations to fit virtually and superabrasive-capable grinding system.
The hardness and longevity of superabrasive crystals provide extremely long wheel life and the ability to hold tight tolerances with minimal downtime for dressing and wheel changes.
CITCOsuperabrasive wheels deliver consistently better productivity, resiliency and surface finishes than conventional abrasive wheels across a broad range of applications.
CITCO superabrasive wheels are the natural choice to optimize the ability of CITCO grinders to process your parts with optimum quality and minimum cost. They are especially well suited for grinding materials such as tool steels, ceramics, magnetic steels, powdered metal and carbide.
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Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
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Norton vitrified toolroom wheels have set the standard for generations- leading the way with technological improvements to maximize performance and productivity. Depend exclusively on Norton wheels for all your toolroom needs.
Typical Applications
- Surface grinding
- Tool and cutter grinding
- Drill sharpening
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Centreless grinding, for circular components, is the most rapid technique to achieve surface finish and dimensional accuracy. Ours are renowned for cool cutting, even breakdown and extended dressing cycles.
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