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The new MW500 selective mini-wave soldering cell is adapted for selective point-to-point or linear soldering operations controlled by an industrial PC.
- Based on 4 fully programmable numerical axes with an additional 7-10° tilt axis.
- Staging area for optional tray loading system or rotary table.
- Integration into automatic lines.
- Working area: 500 x 500 mm.
- Mini-wave system fully made of titanium (tank capacity: 20-25 kg).
Soldering process:
programming -> re-centering (option) -> fluxing -> pre-heating -> soldering quality check (option)
Accurate positioning is achieved via a camera during teaching and programming.
Fluxing is introduced according to the type of flux used: an airless fluxer (alcohol based) or, alternatively, an ultrasonic fluxer » (water based).
Hot air blower, or alternatively infrared heater for PCB, are proposed for the pre-heating operation.
Selective soldering is carried out thanks to the most performing lead free compatible tank and electromagnetic pump fully made of titanium.
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Our hot bar soldering machine BL-40i Basic und BL-40i PLC as well as especially customized machines are intelligent, innovative systems for bonding applications in the production technology.
Our Technology has already been successful in a various applications:
Bonding technology for Flatpacks, TAB, SMD
Innovative bonding technology for sensitive components
Various hot bar soldering methods:
"Soldering cords to PCB"
Pin soldering
Soldering cables to a temperature sensitive fabric
Soldering on polyesterfoil and much more...
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| Sinergo as a result of hard work and daily study of the most varied welding applications makes completes assembling, welding, testing and marking systems, art the customer's specific request. The designing and manufactoring of both software and electronic-mechanical components are carried out by Sinergo itself. |
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| The technology behind Fusion automatic brazing and soldering machines is substantial, the approach is a simple one. In most cases, one operator loads and unloads the parts. The application of filler metal and flux, along with heating and cooling is handled by the machine. Joint quality is virtually guaranteed, due to the elimination of human error. Material costs are controlled, since filler metal and flux are applied automatically-in just the right amount. Labor costs become almost insignificant, as one operator turns out hundreds of brazed or soldered assemblies each hour. |
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The Rotary Index style machine is the most widely used for most automatic soldering and brazing applications. The typical sequence on a rotary machine begins with manual or automatic loading of parts onto fixtures. Indexing clockwise, the parts are pasted by one or more automatic applicator guns. These guns, generally mounted on slides, apply a premeasured deposit of paste alloy to each joint.
After pasting, the parts index again through a series of natural gas/air burners. The burners progressively heat the assembly to the liquidus temperature of the filler metal. Following heating, the part indexes through a series of cooling stations. Both air and water are used to solidify the alloy and bring the part and fixture back to room temperature. The finished part is then automatically ejected or manually unloaded by the operator. Production rates between 100-1200 parts per hour are typical.
Rotary Index 200
Dimensions: 48" x 48" or 72" x 72" or 80" x 80"
8-24 stations
Typical Rate: 300-1,200 parts per hour *
Rotary Index 200 Standard Features |
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The soldering station proposed by mta automation ag is designed for automatic 1 or 2 point soldering operations.
Thanks to its modular concept, it can be integrated into a line or onto a rotary table.
The movements are performed by pneumatic axes and the micro-processor control enables the operator to pilot the axes and set the soldering parameters.
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| in order to obtain the best result when braze welding with weld material, sinergo has developed digital-control tools wich can automatically apply soft or silver solder. These devices allow you to shorten working time, assuring always a high, checkable and repeatable quality. |
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S I N T E S I S E R I E 5 0 0
As a result of intensive laboratory work and daily study of the most varied applications of induction heating on metal parts, Sinergo has designed and patended a series of equipments with remarkable techincal characteristics. |
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Ideal for work cell environments, the BZ4000 is a fully fixtured, standard platform brazing machine. This off-the-shelf solution requires minimal engineering to accommodate different applications, reducing capital equipment costs and shortening lead times.
The BZ4000 has four stations: load, heating, cooling and part delivery. It handles medium to high production volumes of small to medium size parts, and can accommodate a variety of part sizes and cycle times. |
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Unit of apt welding to the insertion online of production to pallet or rotary table
Composed they give:
- Heating inductive Sinergo
- Controller and local p0wer source of welding thread (free alloys of pond or "lead" or silver)
- Movimentazioni pneumatic for the approach by the piece
- Interface for PLC
- Mechanical Regulations more aces.
- Sturdy Construction in Anodized aluminum alloies.
- Protections to norm CE based on the application.
- The image is esemplificativa of a structure base.
- Special Versions at call |
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| ... products without technical information |
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The new MW500 selective mini-wave soldering cell is adapted for selective point-to-point or linear soldering operations controlled by an industrial PC.
- Based on 4 fully programmable numerical axes with an additional 7-10° tilt axis.
- Staging area for optional tray loading system or rotary table.
- Integration into automatic lines.
- Working area: 500 x 500 mm.
- Mini-wave system fully made of titanium (tank capacity: 20-25 kg).
Soldering process:
programming -> re-centering (option) -> fluxing -> pre-heating -> soldering quality check (option)
Accurate positioning is achieved via a camera during teaching and programming.
Fluxing is introduced according to the type of flux used: an airless fluxer (alcohol based) or, alternatively, an ultrasonic fluxer » (water based).
Hot air blower, or alternatively infrared heater for PCB, are proposed for the pre-heating operation.
Selective soldering is carried out thanks to the most performing lead free compatible tank and electromagnetic pump fully made of titanium.
|
|
| Sinergo as a result of hard work and daily study of the most varied welding applications makes completes assembling, welding, testing and marking systems, art the customer's specific request. The designing and manufactoring of both software and electronic-mechanical components are carried out by Sinergo itself. |
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Satellite Paste Applicators are designed to complement an existing heat source, such as furnace or induction. These freestanding units apply single, multiple, or "ring shape" paste deposits onto assemblies. Cycling is automatic and error-free with an operator removing the pasted part and loading it into the adjoining heat source.
Applicator guns can also be mounted to a robot to apply a detailed combination of paste dots and stripes to a particular part. After the pasting cycle, the part is joined to its companion members and fixtured to the subsequent heating and cooling sequence.
Dual station system utilizes rotating mandrel technique to apply 360° stripe of Fusion Paste onto part joint area. |
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| ... products without technical information |
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