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SonoWeld® 1600 Microprocessor:
Performs spot welds, as well as wire-to-terminal and wire-to-wire welding
Joins up to 10 stranded wires from flat flexible circuit to multi-connection terminals in a single pulse.
Micro-processor controlled system allows storage and recall of over 250 weld protocols.
Digital display allows selection of welding modes by time energy or distance, with automatic frequency control and overload protection.
Outputs 1,500 or 2,500 watts of power to weld nonferrous similar or dissimilar metal assemblies, including copper to aluminum. |
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The last generation portable ultrasonic generator series ULC 400, has been designed and manufactured in order to weld pieces made of plastic material. This generator, totally digital, allows you to make all the adjustments that, until now, have only been available on superior class generators. The ULC 400 generators are provided with a back-lit display. The innovative programming is done with a rotating selector switch with confirmation button. All the setting operations are available with just one grip. The easy using, the available functions and the advantageous price make this generator unique in its kind.
Technical characteristics
Power 400 Watt
Frequency 20-36 kHz
Voltage 230 V 50 Hz
Amplitude adjustment 50-100 %
Time adjustment
Energy adjustment
Limit setting for quality control
Frequency control function
Piece-counter function
Overload circuit
Dimensions 250x180x80 mm.
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Dukane's new 40 kHz, 600 watt pistol grip hand probe is an ergonomically-friendly pistol grip made of soft rubber for a comfortable feel. The compact size of this light weight tool, weighing just under .46 Kg (1 lb.,) makes it ideally suited for assemblies that are difficult to reach or too large to be assembled by a press system.
The new hand probe utilizes Dukane’s exclusive patented solid mount technology using no 0-rings for minimal deflection. Use of rugged strain reliefs, switches and industrial connectors ensures reliable operation. The unit is also compatible with all Dukane power supplies and comes with an 8 foot shielded cable. Standard wrenches can be used for ease of tool changing. Another feature of Dukane’s new hand probe is a hook for counter balance mounting or hanging for operator ease of use.
Dukane hand probes are also useful for short production runs of components requiring spot welding, staking and inserting and offer the advantages of ultrasonic assembly for a low initial investment. |
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This revolutionary system combines three types of technology: patented ROTOSONIC ultrasonic welding technology, patented LIQUID GLUE technology and HOT-AIR welding. These three systems, which can be installed on the machine either individually or together, ensure unbeatable versatility, enabling the machine to process a limitless range of different materials.
These include the following fabrics for outdoor use: PVC, synthetic fabrics, screen fabrics, micro-perforated fabrics, TNT and similar materials.
Technical Specifications
Triple combined welding head enabling the operator to switch extremely easily between the “LIQUID GLUE”, “AIR JET” and “ROTOSONIC” functions to change from acrylic or polyester fabrics to plastic simply pressing a button.
The patented “INTELLIGENT TORQUE” fabric transport system automatically pulls the fabric to its optimum tautness, adapting automatically to both changing working conditions and to the type of fabric chosen. It keeps the fabric within the binding devices with no need for additional conveyors, simplifying and speeding up positioning of the fabric the beginning of each cycle.
It minimizes the operator’s work for aligning the fabric while it is being processed, both for overlapping and for hemming.
Welding of acrylic fabric at up to 11m/min.
DModular sizes from 6 m to 18 m.
Storage of 50 manufacturing sequences.
Adjustable overlapping of seam, from a minimum of 20mm up to 26mm, 22mm with standard glue.
Hems from 20mm to 50mm on plastic material and from 35mm to 40mm on fabrics |
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SpliceRite WS2016 / WS2026 Wire Splicer:
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available |
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Foil Splicer MS-5010B
Continuous seam welding and splicing units used in virtually all U.S. foil mills.
For thin aluminum and copper foils up to 0.006" thick and 72" wide
Seams and splices are produced faster and cleaner than by any other method. |
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| The AmTech Seam Welder utilizes the latest ultrasonic technology to maintain the highest levels of quality, performance and efficiency. Ideal for continuous welding of aluminum and copper foils at speeds up to 22 meters per minute. Uses ultrasonic energy for low cost,clean and efficient operation. Tool life can exceed one million meters of weld. The complete UltraSeam 20 consists of two modules: the power control system and the weld head. The power control incorporates a 3,000 watt, 20 kHz power supply and a DC motor speed control. Amplitude is electronically adjustable to enable welding of a range of materials, thicknesses and operating speeds. The weld head is extremely rugged and features heavy duty tapered roller bearings, A DC motor provides variable bi-directional speed control. A pneumatic cylinder and pressure regulator permit easy adjustment of the weld force. |
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RINCO ULTRASONICS AG offers handwelding- and cutting units for several application areas. The HW35-3 is suitable both for classical welding operations as for example the riveting, beading or spot welding and for the cutting of fabrics, nonwovens and films. Depending on the specific application the handgun HG35-1 ensures absolute user comfort. The hand cutting unit HC35-3 was built especially for textile applications and allows to cut and seal fabrics in one working process without fraying or carbonizing.
With its handunits in the 20kHz- and 70kHz-frequenca area RINCO's product range also allows cutting- and welding operations of smaller and bigger size. |
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The Ultraseal 20 Ultrasonic Metal Tube Sealer is a portable, heavy duty 20 kHz ultrasonic welder tooled to seal and cut off charge tubes used in refrigerators, air conditioners and capillary and bulb temperature sensors.
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Using ultrasounds for cutting and welding is a well-known method that has been successfully applied for some time in many different fields, such as the automotive industry, food-processing and the pharmaceutical, textile and other industries.. This type of processing is carried out using sonotrodes as fixed tools.
Instead of using sonotrodes of a predefined shape, with which the welding procedure is discontinuous, as is the case, for example, with high frequency welding, for thermoplastic materials and nonwoven fabrics S.M.R.E now offer the SM.200.SA ULTRASONIC WELDING MACHINE WITH "ROTOSONIC" TECHNOLOGY . It consists of a special rotating SONOTRODE with an oscillating roller which enables continuous welding of the material.
The sonotrode and the upper roll rotate in a synchronised manner, so that the material runs properly between them.
The welding parameters are varied on the basis of the material being processed simply by adjusting the speed, the distance between the sonotrode and the upper contrast wheel and the pressure. This innovative system, patented by S.M.R.E and applied to this very machine, is a new revolutionary concept of ultrasonic welding not available on the market until now.
To sum up, ROTOSONIC is a new, modern, innovative, ecofriendly and inexpensive technology providing an alternative to traditional systems.
ADVANTAGES: Ease of use, Constant quality, Fast insertion of the guiding device, Securing of the material throughout the welding process, Low energy consumption |
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| The Ultrasplice 2032 is an ergonomic wire splicing system to produce high-quality splices at the lowest cost operation. It can splice from 0.7 to 32 mm sq. Precise, programmable adjustment of splice width. Programmable sequencing of splices for automatic switching after a preset number for optimum efficiency. Has patented Anti-Side-Splice feature. |
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| These various tools are designed for a manual, specific use and under impulse operation. They can be implemented for all the applications of cutting or welding of small to average power. |
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SureWeld 20%u2122 Ultrasonic PlungeBonder%u2122
Versatile and powerful machine seals large, multiple-layer or difficult-to-bond materials
Ideal for sealing box-style filters and filter bag ends, plus a variety of plastic assemblies and packaging
Accommodates different thicknesses of materials
Superior repeatable performance
Customizable welding horns, nests, and fixtures
Available as full press or actuator only for integration into an automated production line |
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RingMaster
Attaches heavy-weight felted filter bags to rigid plastic collars
Strong, reliable bonds are completed in less than 10 seconds
Eliminates stitch holes that cause leaks, and thread that can get caught in pumps |
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30 kHz Press/Thruster Ultrasonic Plastics Assembly System
* 30 kHz Press SystemRugged, heavy-duty construction for worry-free performance
* 30 kHz operation with power to 1500 watts
* Ideal for delicate applications that require more power than conventional 40 kHz systems.
* DPC (Dynamic Process Controller) operation |
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| Dukane's next generation of technologically advanced ultrasonic welders for plastics assembly are available in 15, 20, 30, 40, 50 and 70 kHz frequencies. These components are available as single units or standalone assembly systems, or they may be integrated into automated machinery. |
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The ultrasonic welders of the USP-M series have been designed and manufactured using state-of-the-art technologies (CAD, CNC).
The mechanical and electrical solutions adopted grant optimum working conditions with extensive adjustment possibilities, as a result making this welder suitable for a wide range of welding applications. The proven reliability of ultrasonic generators assures a constant welding process.
The USP-M welders are available in three models:
with base
bench-type
column-type (possibility of insertion into automatic lines)
The movement of the transducer holder head is achieved with a pneumatic system on high-precision prismatic guides. The welder is provided with a mechanical lock to control the present welding position. A wide range of generators is available: systems with an operating frequency of 20 and 36 kHz, with power from 500 up to 3000 Watt. The generators are technically advanced and totally digital. They incorporate a back-lit display and come enclosed into an elegant metal case. One of the most important characteristics of this welder is the cycle control system, which is totally run by a MICROPROCESSOR.
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Sonobond Plastic Bonders Offer Unique Advantages:
Rectangular support columns for deflection-free operation
Leveling plate for frustration-free set-ups without shims
Built-in "T" slot and toe clamps for secure fixture holding
Repeatable and uniform bonding over entire weld area
Easy integration into assembly lines
Quick-change converter/booster/horn for easy maintenance
Precision downstop and Vernier scale for superior control
Widest selection of 20, 35, and 70 kHz units available anywhere!
Standard or microprocessor-controlled power supplies that can be attached or mounted separately! |
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SpliceRite WS2016 / WS2026 Wire Splicer
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available
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The last generation ultrasonic generators DIGITAL SE series are designed and manufactured for ultrasonic welding of thermoplastic parts. The generators of this series are totally digital and allow all the most important adjustments typical of modern generators. The innovative programming system is done with a rotating selector switch with confirmation button.
All the setting operations are feasible with just one grip. The easy using, the available functions and the absolute reliability make this generator unique in its kind. All the generators Digital SE series are provided with a back-lit display and can be supplied with an elegant metal case or just as a module. The generator will be supplied with a high-efficienct converter completely made in titanium. The ultrasonic generators DIGITAL SE series are especially used for the construction of automatic machines.
TECHNICAL DATA
Power from 500 up to 3000 Watt
Frequency 20 - 36 kHz
Voltage 230 V 50 Hz
Amplitude adjustment 50-100 %
Time adjustment
Energy adjustment
Limit setting for quality control
Frequency control function
Piece counter function
Overload circuit
Dimensions 200x410x210 mm
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Filter Collar Bonder™
Designed for attaching plastic circular collars to nonwoven filter bags
Suited for low-production assembly of bag filters for chemical and industrial liquid applications
Can assemble between 50 and 80 bags per hour*
Six-step welding process takes as little as 45 seconds to produce a reliable 360-degree bond
Speeds production by eliminating need for adhesives
Easy and quick tooling changes to accommodate collars from four to seven inches in diameter
Minimal training required
*For assembly of up to 200 bags per hour, Sonobnd's RingMaster™ is the machine of choice |
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| New 2000X Series - Totally digital. Components and stand-alone systems; 15, 20, 30, and 40 kHz frequencies. Hand-held models and OEM components. |
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| Ultrasonics with its Omega III range of welding machines using the very latest digital generators, quality monitoring controls and its very own Windows based software control, MecaWin. MECASONIC is presently using this latest technology to open more and more opportunities in various fields of plastic hole punching and food cutting solutions. |
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| The servo-pneumatically controlled ultrasonic welding machine "Dynamic 3000 Series" with optimized force profiling and integrated speed and force control is suited for welding operations of mid-size to big thermoplastic parts. |
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Ultraseal® ST-40HS Plastic Tube Sealers
The ST-40HS is an advanced ultrasonic tube sealing system that uses ultrasonic energy to scrub through stringers and contaminants to produce a hermetic seal on most tube materials, including laminates.
A variety of seal patterns are available with date coding easily accomplished at the time of closure.
Some of the major benefits of our ST-40HS are:
Simple installation: The ST-40's compact design is easily installed on all types of filling machines.
Reducing rejects improves productivity: The ultrasonic sealing process seals through product contamination and cuts rejects to less than 1%.
Superior cosmetic appearance: The ultrasonic process eliminates flash and 'ears' often associated with other methods.
Fast: Depending on tube size and material, the ST-40HS operates at rates of up to 80 tubes per minute.
Quick changeover: Versatile tooling requires no changes from tube style to tube style.
Quick start-up: The ultrasonic process requires no warm up time and allows immediate start-up at the beginning of a shift.
Low operating costs: The ultrasonic process is energy efficient. It only uses power when sealing, and does not have to maintain tool temperature. |
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The ultrasonic welding generators: DG machine, DG system & DG rack have been developed for the ultrasonic welding machines.
Reliable, these generators are all digital and allow a high quality monitoring control.
Technical data:
Power from 500 to 4 000 watts
Frequency 20, 30 & 40 kHz
Voltage 230 V 50 Hz
Dimensions 135x540x140mm
Ethernet connexion
Automatic tuning frequency during the welding process
Fitted out the last generation of microprocessor: RAM7 32bits |
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| The ultrasonic welding generator "ACU" is suited for the operation and control of ultrasonic welding machines of the "Dynamic Series". In addition to the three different welding modes (time-, travel- and energymode) and the optimized force profiling the ACU features an electronic amplitude control. The optionally available software "ACUcapture" enables the download of welding parameters and graphics directly from the generator to the user's computer. "ACUremote" allows to modify the parameters whereby a remote maintenance is possible. |
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Dukane Patented Ultrasonic MPC Multi-Probe Control
The MPC unit is designed for assembly systems where one ultrasonic power supply is sequenced to several ultrasonic probes. Coupled with a Dukane ultrasonic generator our unique Control and Process monitoring profile is available for each individual probe.
Some of the patented features include:
* Fully protected from improper programming and power line irregularities
* Binary coded selection inputs prevents selection of 2 probe relays
* Logic interlocks prevent selection changes when ultrasound is on
* Ring-down monitor allows relay switching only when voltage is off
* Fault monitor detects a shorted relay coil driver and halts operation
* Hold-up time of internal supplies - designed to ride-out any line problem. |
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| Since Sirius Electric has been founded, it has been characterised by the way of designing and manufacturing sonotrodes. The sonotrodes can be fit to most of the ultrasonic welders on the market. Each sonotrode is manufactured taking in account all the typical welding features. The materials used, aluminium, titanium or hardened steel, are chosen with respect to cost and application. |
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| In order to avoid noise exposure during the operation of 20kHz-machines it is possible to have them built in a sound protection cabin. With the optionally available substruction the sound protection cabin can be positioned on working height in order to provide absolute user comfort. |
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