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Based on a special design incorporating standard components, our die carts on rails can be adapted to suit various application needs. For example, they can be equipped with custom loading extensions or lifting devices.
* die Xchange time: 5 min
* repeatable Xchange time
* built-in safety mechanism, movements are monitored via optical sensors
* dedicated to one press
* when the cart is combined with die staging tables, Xchange may commence while press is still running
* powered electrically and hydraulically, the cart operates completely exhaust-free
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- Wire rope systems -
For light energy supply systems with 1 to 3 cables. For applications which do not allow the installation of C-rails. Suitable for indoor and outdoor use.
- C-rail systems -
As energy supply system from light to heavy design. C-rail systems are used for very different applications: crane manufacturing, hoist units, transport systems, conservation technology, special engineering, etc.. C-rails are available in zinc-coated and stainless steel version. Special versions are available for explosion-proof areas. Suitable for indoor and outdoor use.
- Square rail systems -
Energy supply systems on square rail (diamond track) are predominately used on circular and curved tracks or in very dusty environments. These systems guarantee a perfect function even on variable levels. Our square rails are galvanized or made of stainless steel (only program 270). Special versions are available for explosion-proof areas. Suitable for indoor and outdoor use.
- I-beam systems -
Festoon-systems for I-beams carry flat and round cables for the transfer of electrical energy and data. Hoses are also carried for the directing of fluids, air or gases. Wampfler festoon systems are employed worldwide in steel mills, ports, zinc coating shops and compost preparation facilities, to name a few applications.
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Normal environment (bearings steel codes 220 or 223 bearings pressed sheet metal), wet or dusty (rollers full nylon assembled on axes stainless to add code 226).
Carts for flat cables, round pipes or mixed.
Autocentreuse sheath = reduced wear of the carts (an exclusiveness normaf).
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Economic system & reliable.
Reduced exposure time.
Require only one fixing at each end.
Use: normal, corrosive or very dusty environment.
Carts for flat cables, rounds, pipes or mixed.
To envisage a safety coefficient of 4 (breaking load ÷ 4).
Capacity of the carts: 5 kgs.
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The CARS, ABLE System NORMAF, conceived for the provision of energy to movable elements, offer optimum solutions for a great variety of applications, such as facilities of crane and elevators, storage in height, machines of construction, facilities of transport, etc.
Our range of provision includes:
Cars on steel cable with diameters of 6, 8 or 12mm, with a lifting capacity of 5kg. by car and until a length of 130m without intermediate supports. Cars for round cables until 40mm. of diameter and planes until 75mm. of width.
Cars for profiles until IPE 270 or IPN 360, with a lifting capacity of 15 to 60kg. Length of the system until 30m. and limitless in reinforced version.
Cars for profile C, with a lifting capacity from 100 to 400kg, speed of use to 140m/min., Length of the limitless system with possibility of the circuit formed by curves. Cars for round cables until 40mm. of diameter and planes until 400mm. of width. Option of stainless steel material.
The ABLE CARS, system FESTOON, conceived for the provision of energy to movable elements that demands the heavy industry, offering by means of its robust construction, great security on watch still in very hard works.
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VAHLE cable carriers support power cables and hoses (for pneumatic and hydraulic applications) to mobile equipment. The carriers travel on flat flange or sloped flange I-beams. They comply with VDE and international regulations and support both flat and round cables.
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Adjustable carts with 4 rollers. Beach of adjustment of 50 with 135mm.
Wing higher than 135mm to consult us.
Reduced set-up time, carts run directly on iron.
Body galvanized steel. With epoxy protector or out of stainless to consult us.
Carts for flat cables, rounds, pipes or mixed.
Capacity of the carts: 30 kgs (rollers nylon, axes stainless) & 60 kgs (rollers & axes galvanized steel).
Version with chain of traction to consult us.
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Drum trolleys 300 kg (optional: 1 or 2 supporting castor wheel in rubber)
Drum trolleys, welded tubular steel, powdercoated, RAL blue 5007, durable surface protection. Wheels either with solid rubber tyres 250 x 60 mm or pneumatic tyres 260 x 85 mm, hubs with roller bearings. Suitable for all rimmed 200 litre drums.
Capacity: 300 kg
Height: 1600 mm
Total width: 680 mm
Guarantee: 5 years
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for heavy loads up to 10 tonnes
for rollers containers as under DIN30722
The LIFTMOBIL K10 consists of a steering trolley with 8 rollers, which are mounted in 2 self-aligning cassettes, that compensate for any uneven surfaces.
Lifting movement is achieved two relay levers, which can be actuated by a hydraulic cylinder. The LIFTMOBIL is moved to its lowest position and slid underneath the front section of the container, the turntable is raised by way of the integrated hand pump and then the entire unit can be moved by means of a tractor. A tow bar with towing eye is included in the standard specification.
A connection for an electric pump is also available as an option.
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Since 1960, BWG has supplied conveying systems for hot rolled and cold rolled coils for the steel, stainless steel and non-ferrous metal industries. Hot and cold coils up to aluminum qualities for lithographic applications are reliably and carefully fed into and discharged from the production process.
BWG's sophisticated designs together with a high level of automation guarantee for shortest cycle times, high availability and low maintenance costs.
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GIS electric chain hoists
Quality products from own manufacturing series. Lifting capacity between 40 and 5000 kg. Standard top equipment with optimum safety devices such as contactor control 42 V, slipping clutch or limit switches for highest and lowest hook positions.
Benefits:
Maintenance
- reliable, also during extreme conditions
- easy to operate
- brake system practically maintenance free
- wear resistance of brake and clutch
Load capacity
- very high duty factor according to FEM ratings
- lifting heights up to 120 m or more
Construction
- well-balanced in every position
Motor
- very high duty factor and percentage operating factor without immediate overheating of the motor
Slipping clutch
- slipping clutch engineered against overload only
- maximum safety thanks to separate limit stops
Control system
- 42 V low voltage control on all models
- electrical limit switch for upper and lower hook positions as standard
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JDN trolleys are available for all hoists of the PROFI and M series:
- as manual trolleys (LN)
for pushing or pulling the trolleys by hand
- as reel chain trolleys (LH)
for moving the trolleys by unwinding the reel chain
- as motorised trolley (LM)
powered by an air motor
Standard Features:
- easy to install
- with anti-climb and anti-drop devices
- robust and with little maintenance
- able to negotiate curves
When only extremely low headroom is available we recommend the JDN low headroom trolleys or even the ultra-low monorail hoists where the air hoists are horizontally mounted.
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GIS electric chain hoists
Quality products from own manufacturing series. Lifting capacity between 40 and 5000 kg. Standard top equipment with optimum safety devices such as contactor control 42 V, slipping clutch or limit switches for highest and lowest hook positions.
Benefits:
Maintenance
- reliable, also during extreme conditions
- easy to operate
- brake system practically maintenance free
- wear resistance of brake and clutch
Load capacity
- very high duty factor according to FEM ratings
- lifting heights up to 120 m or more
Construction
- well-balanced in every position
Motor
- very high duty factor and percentage operating factor without immediate overheating of the motor
Slipping clutch
- slipping clutch engineered against overload only
- maximum safety thanks to separate limit stops
Control system
- 42 V low voltage control on all models
- electrical limit switch for upper and lower hook positions as standard
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~ more compact trolley is 50% lighter than competitive trolleys, yet every bit as tough
~ Negotiates radius curves as tight as 7 to 10 inches
~ Made of highest quality rolled steel
~ Unique double row, ball bearing wheel design for greater wear capacity
~ Larger V-bars available for wider flange adjustment
~ Bearings prepacked with lifetime lubricant
~ Exclusive Dial-Fit collar quickly adapts trolley to wide range of beams and patented rails
~ Lifetime warranty
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Air Chain Hoist under Monorail Trolley capacity up to 100 ton
For nearly 50 years, Ingersoll Rand has been serving the material handling needs of the following industries worldwide: automotive, appliance, aerospace, electronics, food, furniture, glass packaging, printing, pharmaceutical, sheet metal, textile, and warehousing.
The many years of manufacturing experience, ISO 9001 certification, and a 24 hour service network has created a unique ability to respond to your needs with the highest quality material handling solutions, technology, and services available in the world.
Ingersoll Rand has pioneered the development of pneumatic powered lifting, balancing, and handling equipment making us the world leader in the manufacturing of ergonomic, in process, manual assist, pick and place solutions.
With a solid commitment to research and development we have applied our expertise to introduce new products and technology which can also integrate the latest electronics and controls, such as the InteLIFT system: an electronically controlled, air powered intelligent handling solution.
By using Ingersoll Rand solutions created for your material handling needs, you can expect improved productivity mandated by a global economy. At the same time, you can expect ergonomic solutions which improve operator performance and avoid labor downtime due to health or safety issues in using automation.
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Electric Motor Driven Trolley
- Capacities 1/4 to 3 Tons
- Adjustable to fit wide range of beam flange widths
- Forms and integral hoist and trolley combination
- NEMA-4 push button, cable with steel strain relief-standard
- Single and two-speed models
- Choose a wide range of options and accessories
Rigid Mount Trolleys
Capacities: 1/4 to 6 ton
These Rigid Mount Trolleys are designed especially for use with lug suspended hoists. The trolleys attach directly to lug brackets on hoists, thereby forming integral trolley-hoist combinations, offering close headroom dimensions-making the trolley-hoist ideal for hoisting applications where distance from floor to Ibeam is limited.
The trolleys are of all steel construction to provide maximum strength.Wheels have hardened treads, insuring long life, and operate on ball bearings for easy travel.
On hand geared models, the hand chain operated wheel turns a pinion which meshes with wheel gears for ease of operation and accurate spotting. The chain guide keeps the chain aligned with the wheel and helps prevent fouling. The wheel gears and drive pinion have machine cut teeth. Anti-tilt rollers are provided on hand geared trolleys, as well as the 1-ton push type for extended hand chain wheel hoist, to eliminate tilting of trolley on beam when operating with light load or without load.
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Capacity: from 0.5 to 20 t
N.W./KGS: from 7 to 235
I-Beam Width: from 64-140 to 136-203
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STAHL CraneSystems's ST chain hoist programme is one of the most striking and wide-ranging on offer in the world. In use in thousands of applications for decades, modernised and optimised over and over again, the STAHL CraneSystems chain hoist is a classic. The ST series is available in 12 S.W.L. ranges from 125 kg to 5,000 kg.
It can be used as a stationary hoist with a suspension hook, with rigid mounting, with push or electric trolley, and is particularly suitable for rugged industrial applications.
The innovative and pioneering chain hoist design offers considerable economic advantages. The extremely short headroom available as an alternative to every type of chain hoist optimises the effective hook height and reduces wear on the chain. STAHL CraneSystems's ST chain hoist programme is also available in explosion-protected design for Zone 1 and Zone 2 and Zone 21 und Zone 22. STAHL CraneSystems was the first hoist manufacturer to implement the ATEX regulations in the whole chain hoist programme.
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STAHL CraneSystems's ST chain hoist programme is one of the most striking and wide-ranging on offer in the world. In use in thousands of applications for decades, modernised and optimised over and over again, the STAHL CraneSystems chain hoist is a classic. The ST series is available in 12 S.W.L. ranges from 125 kg to 5,000 kg.
It can be used as a stationary hoist with a suspension hook, with rigid mounting, with push or electric trolley, and is particularly suitable for rugged industrial applications.
The innovative and pioneering chain hoist design offers considerable economic advantages. The extremely short headroom available as an alternative to every type of chain hoist optimises the effective hook height and reduces wear on the chain. STAHL CraneSystems's ST chain hoist programme is also available in explosion-protected design for Zone 1 and Zone 2 and Zone 21 und Zone 22. STAHL CraneSystems was the first hoist manufacturer to implement the ATEX regulations in the whole chain hoist programme.
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