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The 795M is an economical portable single channel multi-function data collector and 1600 lines FFT spectrum analyzer. It is versatile for overall values measurement, bearing condition diagnostic, spectrum diagnosis and in-situ multi-plane balancing of rotating machinery (up to 8 planes of correction, up to 16 point to check vibration). It is a simple and useful device that allows for easy condition monitoring and unbalance correction of any rotating equipment found almost in every process industries. With the Windows based “ConSpect” software, it creates an easy to use, cost effective, scalable solution that meets the needs of the novice as well as advanced user. The small, rugged, and light weight IP65 design makes it ideal for any harsh industrial environments.
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USB BALANCER
The solution for the detection and the correction of the unbalancing of rotatory elements. Directly linked to the USB port of the PC the USB Balancer allows in a few minutes the automatic identification of the rotary speed, the determination of unbalancing quantity and the instructions for the correct balancing. The absence of photocells and of any additional electronics guarantees the extreme handling of the product at very low costs. Furthermore, the USB Balancer allows:
- no need to do a periodical calibration
- quick installation
- triaxial acceleration reading with selection of unbalancing plane
- automatic reports at the end of measurements
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The OROS 3-series analyzers are flexible enough to handle your measurement, whatever the application. These instruments overcome most of the measurement obstacles with their wide frequency span from milliHertz to 40 kHz and the extensive 140 dB dynamic range. Thanks to these attributes, OROS 3-Series analyzers are the right choice for all your NVH activities.
Able to accurately manage all types of Tach /keyphasor, OROS 3-series analyzes rotating machinery signals with their comprehensive toolset. Synchronous order analysis and constant band order tracking reveal hidden details during speed variation. The 3D waterfall and profiles give clear overviews of coast-downs or runs-up.
Acquire, Store, Analyze and Report is your everyday work in noise and vibration tests and R&D? Automotive, Aerospace, Consumer, Industry and Energy are demanding domains where you get more and more data to measure while delays for the results delivery are getting shorter. Focusing on your time to result challenge, OROS offers breakthrough noise and vibration analyzers, the OROS 3-Series. From 2 to 32 channels these comprehensive instruments offer powerful real-time analyses associated with a disk data recorder packaged in portable and professional units.
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PUMA / COUGAR Vibration Control and Analysis System
Puma Revolutionizing Vibration Testing
PUMA (Cougar for portability) utilizes Spectral Dynamics’ innovative Computer-Aided Test Suite™ (CATS) architecture. Both take full advantage of the PC’s powerful Intel processor and Windows XP technology. Optimized for multi-tasking, and founded on industry connectivity and data interchange protocols, the CATS make your entire test and validation process more timely and efficient.
Versatile Test Capabilities
The Computer-Aided Test Suite™ vibration control and analysis applications were designed to meet a wide range of test requirements. With scalable hardware and software the Vibration Control and Analysis System combines the simplicity of operation required for production screening with the power and versatility required for R&D prototype testing.
Technical Specifications
• 4 to 32 input channels with ICP
• Analysis to 40 kHz with 12,800 lines
• Scalable h/w and s/w architecture
• Powerful Multiple DSP architecture
• Comprehensive vibration test capabilities
• Extensive laboratory integration and test automation features
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Portable vibration measuring device for checking the vibrations caused by the tool, toolholder and spindle assembly with local correction of the unbalance.
The device is a carry-on unit which can be used to balance any rotating body – such as grinding wheels, pulleys, fans, rotors, etc. –in the workshop.
Features:
- Measures vibrations and unbalance.
- Availability of different unbalance correction methods.
- User-friendly, step by step driven unbalance procedure.
- Connectable to the bench unit BEST BALANCE 2000 Plus thus obtaining a complete manual tool and toolholder balancing machine.
- Rugged and ease to use
Advantages:
Helps to keep the vibrations within preset limits achieving:
- Longer tool life
- Better surface finishing
- Longer life of the spindle and bearings of the spindle
- Noise reduction
- Breakages prevention
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VIBRATION INSTRUMENTATION & CONDITION MONITORING
a) VIBRATION MONITORING
A range of vibration meters such as the MV 100, MV 200, MV 400, MV 410 (B) etc. are available to measure vibrations. The MV-410 (B) is specially suited for evaluating the condition of bearings in actual operations besides vibration measurement.
A range of vibration analyzers like MV 306, MV 310, MV 320 etc. are available for vibration analysis ( frequency analysis) in addition to vibration vibration measurement. Field balancing can be done with a vibration analyzer by the use of stroboscope.
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SmartBalancer2 – Avoid unbalance in your business
Over 50% of all problems, faults and breakdowns of machinery are directly or indirectly attributable to unbalance of rotors. This causes premature wear of the bearings, fatigue fractures and catastrophic failure or to shaft deformation. This puts your operating personnel at risk, and can result in unexpected breakdowns of machinery and systems.
Profit from the complete field balancing package
The SmartBalancer2 is a practical aid, which thanks to its comprehensive diagnosis tools, quickly gives you an overview of the state of balance of your machinery and systems. This handy, battery operated device enables rotors to be balanced quickly, cost effectively and accurately in the installed condition – in one and two planes, i.e. statically and dynamically.
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The Adash 4201 instrument is a portable, fully digital balancing and vibration analyser with the possibility of on-line measurements and data storing. It is intended for identification of bearing condition, lubrication and mechanical defects of the whole machine. It enables to apply diagnostics at the level of measurement overall values, FFT analyses and time signal measurement. Its equipment enables not only detection of occurring defects but also their detailed analysis and precise specification. It can also be used for single and two plane machine balancing and for run-up and run-out measurements. The analyser is characteristic by its very easy operation. If used with the DDS 2007 database and expert system, it is suitable for both experienced users and beginners. Also is possible to use simple A4000Download software. If used with the MDS 5.00 user software, it enables to evaluation the machine deflection shapes.
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Vibrometers / Balancing Instruments
MinIbalancer MI 2100
The MinIbalancer MI 2100 by Hofmann is the state-of-the-art field balancing instrument for balancing rotating machinery in one or two planes under operating conditions.
Features:
Designed for field balancing in one or two planes
Best balancing results thanks to simple, clearly structured operation
Additional measurement of overall vibrations in order to detect unbalance problems
Measurement of the condition value of rolling bearings (option)
Balancing protocol directly to external printer (option)
Handy instrument body with fold-out stand
Application:
Field balancing on site
Balancing in production and assembly under field conditions
Measuring vibrations on bearings and machine housings
Determine overall or unbalance vibrations
Monitoring rolling bearing condition
Measuring rotational speed
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Grinding Wheel Balancing Device
Easybalancer EB 3100
EB 3100 is a device for balancing grinding wheels under operating conditions in the grinding machine. The unbalance correction can be performed using two or three sliding weights.
Features:
Specially adapted to the balancing of grinding wheels
Simple operation for best balancing results and quiet running
Applications:
Field balancing of grinding wheels
Measurement of spindle vibrations
Measurement of spindle speed
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C911 - precision laser shaft alignment, field balancer, two channel vibration spectrum analyzer - all in one instrument.
Laser alignment - advanced horizontal, vertical mechanism alignment
Balancing program - up to 8 planes, up to 14 points
Displacement, velocity, acceleration measurements and 6400 lines FFT spectrum analysis
Frequency and time domain measurements, enveloping detector
Versatile PC compatible file system (FAT) allows to organize data file management and report print.
Expanable memory of 1GB SD card
USB communication interface, "mass storage device"
Firmware - upgradeable by user
"ConSpect" Windows based data base and analysis software
NiMH battery, USB type charger
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- Retractors -
Conductix-Wampfler retractors are designed in such a way that retraction force increases smoothly as the cable is extended. As a result, the attached tool is returned to its starting position by the retractor after use, leaving the workbench free for other tools or equipment. An assurance of precision work is provided by the progressive increase in spring force.
- Balancers -
Conductix-Wampfler balancers can be identified by their conical cable drum, which ensures that the retraction force remains virtually ‘constant’, throughout the full cable travel. As a result, the position is retained after the attached tool has been used. In addition, no noteworthy increase in retraction force occurs when delicate operations are being performed.
- Cable reels -
Conductix-Wampfler Cable reels are mostly used for the supply to electromechanically driven tools in workshops, commerce and industry. The cables are no longer lying around on the floor, the safety level in the company is enhanced, and the operational life of the cables is also increased. In our program you can find cable reels from 2 x 1 mm², with 7 meters take-up length, through 8 x 1.5mm² and 30 meters take-up length, up to reels that are suitable for grounding tank wagons, with 1x16mm² and 15 meters take-up length.
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Suspending your power tool above the work surface with a tool stand and balancer reduces clutter, increase tool and cable life, and improves operator efficiency. Mounting the tool in a torque arm takes the torque reaction force away from the operator's hand.
Tool balancers, used in conjunction with our tool stand or existing overhead support, will keep your screwdriver at the ready, leaving your work area clear when the driver is not in use. These balancers are easy to install and adjust. Choose the appropriate model to suit the weight of your screwdriver.
All models have a maximum travel of 6 ft (1.8 m).
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Aero-Motive® balancers allow the worker to move the suspended tool or object up or down with very little effort. Depending on the spring adjustment, object will remain in position or retract when no force is applied. With a spiral groove on a tapered drum, the winding radius is increased to match the torque buildup of the spring, thus neutralizing it and achieving a balance condition.
Standard Duty Balancers offer full featured tool support at an economical price. Maximum weight up to 24 lbs/ 10.9 kg.
Heavy Duty Balancers are built for higher impact resistance & long-term, continuous use. Maximum weight up to 100 lbs/ 45.5 kg.
Severe Service Balancers provide the support of production tools in the most demanding applications. Maximum weight up to 200 lbs/ 91 kg.
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The COL range provides weightless suspension for loads from 0.7 to 55 kg. COL 1 has a 2 mm polyester rope and COL 2, 3, 4 have 2.5 mm stranded steel wire. Every COL balancer is equipped with an automatic braking system. The braking system makes it possible to completely connect or disconnect the spring force to or from the load.
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Make tools light as air
Balancers :
- Eliminate strain and fatigue
- Increase productivity
- Streamline work stations
- Applications : assembly lines, packaging units
Cable tool balancers:
- Adjust easily to any tool size and weight
- Secure fastenings
- Rugged aluminium construction
- Long-lasting stainless steel cable
- Various safety systems
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With cylindrical drum: progressive traction, one balances the load or the tool, one positions his height with the choice, one draws on the load or on the tool to carry out the slackened work, once load or the tool, they return to their initial position.
With conical drum: constant traction on all the race, the load or the tool remain in balance with the desired position.
With pawl: allows to block the rope lathe by lathe or with the wanted position, to free to draw downwards.
Without pawl: the load is balanced or the tool with the position desired, after use the load or the tool takes again its initial position.
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To support all types of controls on the ground: pushbutton box, control for stages, various levels or staircase...
With detent pawl: allows to block control on the ground with the desired height, to free to draw downwards.
Automatic recall by spring.
Rope steel covered plastic.
Drum painted steel, support aluminum.
N.B. to take account of the weight of the pushbutton box as well as weight of the electrical cable to support
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BalTec Tool Balancers
BalTec Tool Balancers have been designed and manufactured to prevent operator fatigue, hence improving productivity. BalTec tool balancers can also eliminate accidental dropping of pneumatic hand tools, helping to reduce repair and replacement costs.
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