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- The main use of the instrument is in lubrication replenishment process.
- The instrument measures the actual lubrication level of a bearing and tells the operator when the amount of added lubricant is ideal.
- It ensures that bearings are not under or over lubricated.
- Use of this instrument decrease lubricant consumption and machine maintenance cost.
- It also display the bearing condition value.
- Built-in Stethoscope.
- Simple operation.
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Vibration Supervisor DMM-4000/TGV
These field mounting devices consisting of sensor and specific transmitter prepared for preventive control of vibration in bearings of heavy machinery by means a trending system activing alarms according several criterium. These models transmit RS-485 Modbus and 4-20 mA signal proportional to the vibration speed. Optionally can transmit by Radio, Ethernet cable or WiFi.
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The Ultraprobe 10,000 brings Ultrasound Inspection technology to a whole new level. With this one system, inspectors can perform condition analysis, record sounds, store and manage data.
With the push of a button, it is now possible to record a sound sample directly into the instrument and link it to one of 400 record files stored in the Ultraprobe.
Specialized Application Screens
Adjustable On/Off Features
Connect to External Devices
Flexible Reporting Options
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PROsmart from ITT Industries encompasses the latest technology in condition monitoring to assure that your plant continuously runs at peak efficiency. It provides a cost-effective solution to maintaining uptime on all of your rotating equipment. PROsmart continuously monitors, analyzes (to pre-stated parameters) and annunciates an alarm when critical criteria is not met. By identifying, diagnosing, and sounding an alert to potential equipment problems before they have a chance to manifest into unexpected downtime or catastrophic failure, PROsmart helps to assure plant profitability.
PROsmart delivers benefits that go right to the bottom line.
Extends equipment life
Optimizes costly "walk arounds" by skilled personnel
Can help reduce overall equipment failures and the cost of downtime
Sends alerts prior to potential catastrophic process failures
Provides "state-of-the-art" predictive analysis
Consolidates data for equipment optimization
PROSmart is a self-powered device, or can be set up to use local power if it is available, that works 24/7 with alarm and alert capabilities. Individual computer formulas (algorithms) are created based on testing of the rotating equipment. These are used as the basis for evaluation and are stored on the PROsmart central computer.
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SeTAC
THE MACHINE ON BOARD MONITORING
SeTAC is a triaxial intelligent vibration sensor that, installed onboard a machine, provides continuous monitoring, ensuring maximum reliability of the measurements taken.
With SeTAC it is possible to identify specific events (collisions, unbalances, overloads, wear of specific mechanical parts), distinguishing significant vibration from background noise by using filters that can be calibrated by the user. The user can set three digital alarm thresholds with a highly reduced response time (1 ms). SeTAC can be easily interfaced with the machine’s control logic to automatically activate the corrective measures defined by the user or linked to the company control network via Ethernet for continuous monitoring.
The tool’s internal memory enables SeTAC to carry out a black box function, recording up to 12,000 events and indicating the date, duration and value of the phenomenon.
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The most complete and reliable solution for the full spectrum of tightness testing, leak detection and predictive maintenance.
The SDT 170 encompasses our company's vast experience in the fields of ultrasonic leak detection, tightness testing and predictive maintenance. It is robust, lightweight, user friendly and ergonomically designed. It provides a totally efficient, and simple response to proper and effective equipment maintenance and product quality.
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The FAG Detector II is the ideal vibration analysis introductory device. The hand-held measuring instrument weighing approx. 450g is user-friendly and very easy to operate. And the best: the value for money is just unbeatable. The FAG Detector II is a vibration measuring device and a data collection device in one. Machine damage is detected early and remedied. This avoids unforeseen shutdowns as well as expensive consequential damage.
How exactly does the FAG Detector II work?
Vibration signals are detected via a sensor. The FAG Detector II calculates the RMS values (root-mean-square values) of vibration speed and acceleration (so-called characteristic values) from the vibration signals. The characteristic values are evaluated by means of a computer with the aid of the "Trendline" PC software.
Who is able to operate the Detector II?
Great, if you already have a basic knowledge on vibration analysis. But: You don't have to be an expert in order to operate the FAG Detector II. Even staff without knowledge in the area of vibration analysis can quickly learn how to handle the device. We offer training courses in which you achieve the knowledge neccessary.
Version Detector II
The device in version II has the following features:
- Filing up to 24 time signals by memory of 256Kb
- In memory of 1MB 114 time signals can be stored up
- Temperature measurements (from - 15 °C to 250 °C)
- Email button: If this button is hit data can be forwarded to a vibration analysis expert
- Calculation of frequency spectrums
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VIBRATION INSTRUMENTATION & CONDITION MONITORING
a) VIBRATION MONITORING
A range of vibration meters such as the MV 100, MV 200, MV 400, MV 410 (B) etc. are available to measure vibrations. The MV-410 (B) is specially suited for evaluating the condition of bearings in actual operations besides vibration measurement.
A range of vibration analyzers like MV 306, MV 310, MV 320 etc. are available for vibration analysis ( frequency analysis) in addition to vibration vibration measurement. Field balancing can be done with a vibration analyzer by the use of stroboscope.
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Bearing Checker - bearing condition at your fingertips
Small and lightweight, Bearing Checker is a unique instrument designed for swift, on-site condition monitoring of all kinds of ball and roller bearings.
By means of evaluated measurement results, maintenance technicians and mechanics can assess bearing condition and identify sources of potential machine problems without specialized training.
Bearing Checker makes a proactive approach to maintenance economically feasible for everyone. Provide your maintenance personnel with an easy-to-use, cost effective instrument for bearing monitoring.
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The ProTech bearing isolators are designed to both contain lubricant in the bearing, as well as exclude contamination from the outside so increasing bearing life.
features
- Total exclusion of contaminants
- Zero lubricant leakage.
- Unitised two piece design.
- High initial axial movement capability.
- Manufactured from engineered PTFE composites, with metallic design options for higher speeds
- Easy to install
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OW series one-way rotation ball bearings are combined by standard deep groove ball bearings and internal shaped roller one-way clutches. It has higher load carrying capacity and compact structure. It is the right choice for medium and small torque applications.
Inch size range from .250 x .4375 x .500 to .750 x 1.000 x .625 inch
Metric size range from 3 x 7.200 x 5.400 mm
Sample Part number OWC1016GXRZ
available in Clockwise or Counter Clockwise directions
Sample Part number HF0406
E-Mail sunil@bocabearings.com
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- In this product group all versions are self contained. This means that the one way clutch is supplied complete with the necessary bearing support as well as lubrication and sealing.
The supporting bearings may be plain for low overrunning speeds but are usually of the deep groove ball bearing type for medium to high speed overrunning.
For very high powers and speeds the clutch can be supplied in a foot mounted housing.
Lubrication is normally by oil but may be grease in certain cases.
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The different versions offered in this product group are based on a combination of a bearing and a one way clutch within the dimensional envelope of the considered bearing series.
The most popular model (CSK..) is built on the basis of the bearing series 62..... Sizes are available from 8mm to 40mm bore.
These units are available in many different versions:
- plain with ZZ type seal
- plain with 2RS type seals
- keyway inside with ZZ or 2RS type seals
- keyway inside and outside with ZZ type seals
A few other models are based on other bearings series like 59.. and 60....
Please refer to the complete STIEBER product catalogue available on this site.
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CSK Series (One-Way Bearing)
The CSK model freewheel is a sprag type clutch integrated into a 6200 series ball bearing (except sizes 8 and 40). It provides you with a one way clutch, and eliminates the need for a ball bearing. It gives a high degree of freewheeling accuracy while utilizing a minimum of space.
The CSK model freewheels can be used in backstop, overrunning or indexing applications.
The CSK model freewheels are available with bores to 40mm (1.57") and torque ratings to 384 lb. ft. They are supplied filled with grease and are maintenance free.
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The different versions of this product group provide only the one way clutch element.
The clutch inner and outer races must be supported and held concentric by the existing shaft bearings, which also need to absorb all axial and radial loads.
The system must include the necessary lubrication and sealing
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Aerotech air bearings are perfect in semiconductor equipment, fiberoptics, photonics, and other critical industrial automation applications. Our air bearings incorporate an active preload on both vertical and horizontal surfaces. Opposing thin-film pressure maintains the bearing nominal gap tolerance. This design, in addition to the large air bearing surface that distributes the load over a large surface area, results in outstanding stiffness that is ideal for heavy or offset loading.
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Planar System SERIES XY
Key Features:
· Mounted face up or inverted
· Air bearings XY table
· Large travel area
· IntelLiCoder Linear Feedback
· XY Theta control is possible
· Lightweight platen construction
· Overlapping trajectories with multiple forcers
IntelLiDrives Planar XY table offers the unique capability to operate two axes of motion in one plane with one motor. These systems designed to replace conventional compounded XY table systems where one axis is being carried by another. As a result, with Planar XY table greater reliability and performance is realized through design simplification and elimination of wear-prone components.
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Planar Motors
XY movements on an air bearing through a planar-servo-stepping motor with integrated distance measurement. Can be operated above head and even in a vacuum.
Planar Servo Motors LMSP
The planar motors LMSP have integrated distance measurement sensors and work with position control (closed loop).
XY table
Closed loop thanks to integrated distance measurement
Stepping motor makes simple drive electronics possible
Air bearing free of wear
No externally measurable magnetic fields
Practically no heating up
Can be built in above head
Stator area up to 1000 x 1000 mm
Suitable for vacuums
Planar Motor LMPP
The planar motors of the LMPP series are suited for simple positioning without position control (open loop).
Inexpensive XY table
Stepping motor technology (2-phase)
Control electronics for stepping motors
Can be built in above head
Stator area up to 1000 x 1000 mm
Suitable for vacuums
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X-Theta Air Bearing Stage
Ultra-Smooth Motorized Rotary & Linear Motion -- Ideal for Wafer Scanning!
ABTech inc's X-Theta stage combines ultra-precision rotary and linear air bearings with DC brushless motors and high resolution non-contact encoders to produce the ultimate smooth moving stage. Ideally suited for wafer scanning machine applications.
These stages are designed for cleanroom environments, incorporating appropriate materials, parts cleaning and captured exhaust. This feature allows the air bearing exhaust to be drawn to a common port, where a vacuum supply can be connected to take the exhaust flow away from the work area. This is critical in some applications where particle flow around work surfaces may cause contamination.
Features:
- X-axis: magnetically preloaded linear air bearing (MLAB7750)
- Theta axis: fully constrained rotary air bearing (AT150/200-DD)
- Contained exhaust feature
- Cleanroom compatible
- Ultra-smooth motion, no static friction
- Linear & rotary DC brushless motors
- High resolution encoders
- Total non-contact component design - "no parts to wear"
- Intermediate vacuum chuck worktable with internal porting
- Low air consumption
- Custom tooling and fixturing design and manufacturing
- Turn-key systems available for O.E.M.s
- Brush ring available for electrical grounding of rotating components
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Traditional angular contact ball bearing measuring devices still use manual or semi-manual machines: a low degree of precision is obtained and the process time is long. The Bussi contact angle measuring machine is extremely precise, reliable, fully automatic and fast. It combines electronics with top-level engineering and pneumatics. It features:
Data setting: a computer stores the bearing data it is necessary to measure and is input just once. Every time there is a type changeover, only the bearing code needs to be recalled, thereby avoiding error and time wasting. Storage capacity: 500 types of bearing.
Automatic measurement: it makes two checks simultaneously, the contact angle measure and that all the balls are present. Field of measurement: 0° to 89.9°
Precision and repeatability: precise to ± 0.2 ° with high measurement repeatability. This performance can depend on the level of precision achieved when the bearing is constructed.
Measurement speed: the process is extremely quick, between 14 and 17 sec, with a capacity of up to 257 pieces/hr. Maximum type changeover: < 4 min
Optional automation for lines
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