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PROsmart from ITT Industries encompasses the latest technology in condition monitoring to assure that your plant continuously runs at peak efficiency. It provides a cost-effective solution to maintaining uptime on all of your rotating equipment. PROsmart continuously monitors, analyzes (to pre-stated parameters) and annunciates an alarm when critical criteria is not met. By identifying, diagnosing, and sounding an alert to potential equipment problems before they have a chance to manifest into unexpected downtime or catastrophic failure, PROsmart helps to assure plant profitability.
PROsmart delivers benefits that go right to the bottom line.
Extends equipment life
Optimizes costly "walk arounds" by skilled personnel
Can help reduce overall equipment failures and the cost of downtime
Sends alerts prior to potential catastrophic process failures
Provides "state-of-the-art" predictive analysis
Consolidates data for equipment optimization
PROSmart is a self-powered device, or can be set up to use local power if it is available, that works 24/7 with alarm and alert capabilities. Individual computer formulas (algorithms) are created based on testing of the rotating equipment. These are used as the basis for evaluation and are stored on the PROsmart central computer.
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SeTAC
THE MACHINE ON BOARD MONITORING
SeTAC is a triaxial intelligent vibration sensor that, installed onboard a machine, provides continuous monitoring, ensuring maximum reliability of the measurements taken.
With SeTAC it is possible to identify specific events (collisions, unbalances, overloads, wear of specific mechanical parts), distinguishing significant vibration from background noise by using filters that can be calibrated by the user. The user can set three digital alarm thresholds with a highly reduced response time (1 ms). SeTAC can be easily interfaced with the machine’s control logic to automatically activate the corrective measures defined by the user or linked to the company control network via Ethernet for continuous monitoring.
The tool’s internal memory enables SeTAC to carry out a black box function, recording up to 12,000 events and indicating the date, duration and value of the phenomenon.
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The FAG Detector II is the ideal vibration analysis introductory device. The hand-held measuring instrument weighing approx. 450g is user-friendly and very easy to operate. And the best: the value for money is just unbeatable. The FAG Detector II is a vibration measuring device and a data collection device in one. Machine damage is detected early and remedied. This avoids unforeseen shutdowns as well as expensive consequential damage.
How exactly does the FAG Detector II work?
Vibration signals are detected via a sensor. The FAG Detector II calculates the RMS values (root-mean-square values) of vibration speed and acceleration (so-called characteristic values) from the vibration signals. The characteristic values are evaluated by means of a computer with the aid of the "Trendline" PC software.
Who is able to operate the Detector II?
Great, if you already have a basic knowledge on vibration analysis. But: You don't have to be an expert in order to operate the FAG Detector II. Even staff without knowledge in the area of vibration analysis can quickly learn how to handle the device. We offer training courses in which you achieve the knowledge neccessary.
Version Detector II
The device in version II has the following features:
- Filing up to 24 time signals by memory of 256Kb
- In memory of 1MB 114 time signals can be stored up
- Temperature measurements (from - 15 °C to 250 °C)
- Email button: If this button is hit data can be forwarded to a vibration analysis expert
- Calculation of frequency spectrums
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The Ultraprobe 10,000 brings Ultrasound Inspection technology to a whole new level. With this one system, inspectors can perform condition analysis, record sounds, store and manage data.
With the push of a button, it is now possible to record a sound sample directly into the instrument and link it to one of 400 record files stored in the Ultraprobe.
Specialized Application Screens
Adjustable On/Off Features
Connect to External Devices
Flexible Reporting Options
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Bearing Checker - bearing condition at your fingertips
Small and lightweight, Bearing Checker is a unique instrument designed for swift, on-site condition monitoring of all kinds of ball and roller bearings.
By means of evaluated measurement results, maintenance technicians and mechanics can assess bearing condition and identify sources of potential machine problems without specialized training.
Bearing Checker makes a proactive approach to maintenance economically feasible for everyone. Provide your maintenance personnel with an easy-to-use, cost effective instrument for bearing monitoring.
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VIBRATION INSTRUMENTATION & CONDITION MONITORING
a) VIBRATION MONITORING
A range of vibration meters such as the MV 100, MV 200, MV 400, MV 410 (B) etc. are available to measure vibrations. The MV-410 (B) is specially suited for evaluating the condition of bearings in actual operations besides vibration measurement.
A range of vibration analyzers like MV 306, MV 310, MV 320 etc. are available for vibration analysis ( frequency analysis) in addition to vibration vibration measurement. Field balancing can be done with a vibration analyzer by the use of stroboscope.
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Traditional angular contact ball bearing measuring devices still use manual or semi-manual machines: a low degree of precision is obtained and the process time is long. The Bussi contact angle measuring machine is extremely precise, reliable, fully automatic and fast. It combines electronics with top-level engineering and pneumatics. It features:
Data setting: a computer stores the bearing data it is necessary to measure and is input just once. Every time there is a type changeover, only the bearing code needs to be recalled, thereby avoiding error and time wasting. Storage capacity: 500 types of bearing.
Automatic measurement: it makes two checks simultaneously, the contact angle measure and that all the balls are present. Field of measurement: 0° to 89.9°
Precision and repeatability: precise to ± 0.2 ° with high measurement repeatability. This performance can depend on the level of precision achieved when the bearing is constructed.
Measurement speed: the process is extremely quick, between 14 and 17 sec, with a capacity of up to 257 pieces/hr. Maximum type changeover: < 4 min
Optional automation for lines
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T400 Elite
Fixed Trip Point Bearing Temperature Monitoring System
Microprocessor controlled unit - monitors 8 zones with up to 6 bearings in each zone
Status LED's provide quick location of the hot bearing condition
Easy installation – no set up!
Extensive range of PTC sensors available from 50∫C to 120∫
Sensors replace existing grease points without loss of maintenance function
Alarm mute - with automatic time delayed reactivation
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Alignment of bores in diesel engines, compressors, pumps, gearboxes, stern tubes and turbines
Proper repair and reconditioning of combustion engines, compressors and pumps requires exact measurement of the alignment of crankshaft and camshaft bores, cylinder bores and crosshead guides. This is usually accomplished by optical or wire-based methods. CENTRALIGN Ultra is a precision laser alignment system designed to replace those older and more time-consuming technologies. It is much faster, very precise, and provides a clear measurement protocol.
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LBS-11 (3/4) Extension Ball Bearing Slide
LBS-11- LO (3/4) Extension with Lock-Out Ball Bearing Slide
LBS-12 Full Extension Ball Bearing Slide
LBS-12-LO Full Extension with Lock-OutBall Bearing Slide
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Wire Guides and Straightening Rollers - type A or AT
Field of Application :
The straightening of cables, strips and wires is performed in steps with successive stages until the final product is obtained. To rationalize the handling between the different steps the material is stocked on reels or on bobbins and takes forms which are not natural.
For every production step, it is therefore necessary to carry out the inverse process by taking the material off its support. At that moment, the straightening operation takes place. It may be divided into three steps:
The straightening, consisting of putting the material back into its original shape. The operation is carried out by the first straightening rollers.
The removal of the residual constraint in the material, due to the winding on the bobbin. This operation is performed by the rollers located in the central part of the straightener.
The forming of the wire carried out by the last rollers on the straightener, generally placed at an angle of 90°compared to the angle of the first rollers.
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