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Clean and dry compressed air: it is vital to power up your busy production environment. Containing moisture, aerosols and dirt particles, untreated compressed air poses a substantial risk as it can damage your air system and end product.
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco's FD refrigerant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
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The operation of compressed air systems with conventional adsorption dryers suffers from system-related pressure drop. This deficiency needs to be compensated via an increased compressor performance, this requiring a higher energy demand.
Cold-regenerated DRYPOINT® AC adsorption dryers offer a convincing solution to the problem:
BEKO has developed an adsorption dryer which limits the pressure drop to an average of only 0.25 bar, including the pre- and final filters.- Compared with conventional constructions, this represents an improvement of over 50%.
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BD : "The industry benchmark for desiccant dryers"
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco's BD desiccant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
- Dry air at any time
- Supreme energy efficiency
- Easy installation, Complete design, Plug & Play
- Advanced Control & Monitoring Solutions
- The Reliable choice
- Proven Peace of Mind
- Built for Endurance
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Benefits:
- extremely small total height
- easily compatible with CLEARPOINT® filters
- top-grade design
- all functional components are built-in and well protected inside the housing
- guaranteed drying, as humidity is removed in any case
- no alteration of the usual compressed air composition
- low purge air demand
- service-free, as there are no wearing parts in the dryer (merely the regular change of the filter elements is required)
- no ecologically undesirable drying agents
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Solid performance
- Steady pressure dew point
- No freezing of condensed moisture
- No chance of moisture entering the compressed air system.
Simple reliability
- Quality components, generously sized
- Simple and proven design
- Effective control system (hot gas bypass).
Easy Installation
- Plug and play concept
- Single electrical connection
- All units pre-commissioned
- Self regulating.
Minimal maintenance
- Long service intervals
- Few component replacements
- Ergonomic design for fast access to key components.
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The extremely efficient design ensures cost-saving and reliable operation. The technical highlights include: vertical heat exchanger arrangement with condensate flow from top to bottom (correct physics!), stainless steel demister for reliable separation, and a large calming space to prevent condensate carry-over.
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To customize the total air system for optimum efficiency, Quincy provides both Cycling and Non-Cycling refrigerated air dryers. Cycling dryers are of particular interest for larger systems with fluctuating loads, whereas Non-Cycling dryers are typically best suited for smaller systems or systems expecting fairly constant loads. Either way, one need not look any further than Quincy for time-proven and reliable compressed air dryers.
• Balanced refrigeration control systems
provide reliable and consistent performance
• User friendly control panels provide
operation data and instrumentation
• Microprocessor control on all noncycling
units over 600 cfm and all
cycling units 325 cfm & up allows
system versatility
• Application specific heat exchangers
render low pressure drop and optimum
performance
• Model specific Electronic no loss and
timer drains provide positive condensate
removal
• R-134a and R-404a refrigerants ensure
environmentally friendly operation
• Cold surface insulation improves
thermal efficiency
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- Reliable operation with standard components tested for continuous service.
- The compact dryer can be installed on the fl oor (fl oor mounted kit as standard).
- The inlet prefi lter FMM and the outlet postfi lter FPRE, have to be mounted on the air distribution line. The fi lters are included but not pre-mounted.
Technical Info
- Capacities from 1917 up to 7800 l/1’ at 7 bar.
- Standard dew point -40°C.
- Max. working pressure 16 bar.
- Working pressure range 4 - 16 bar.
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Leading technology in cold regenerated dryers (Series ecodry), heat regenerated adsorption dryers (Series concept) and also in breathing air purification technology (Series breathing star, according AS2299, ANSI Z or if maximum quality is required, according to PHARMACOPÈE EUROPÈNNE). For compressed air and technical gases.
Units available up to 350 bar ü/ 5000 psig (standard), other pressures on request.
Other applications? Talk to us! 0049 2054-934-0 Mr. Christian Ruff
Standard equipment high efficient heatless dryers:
Complete purification system consisting
ZANDER-Microfilter, series XP as prefilter
Fully automatic ZANDER adsorption dryer
with intelligence-multitronic-control device.
Standard equipment heat regenerated dryers:
Fully automatic operating adsorption dryer with externally heated regeneration air with electrical heater.
Patented vacuum regeneration, without purge air.
Compl. with maintenance free four-way valve.
Processor-control, desiccant-filling.
Inlet and outlet piping zinc galvanized.
Vessels acc. to PED seperate approval/CE-standard.
Flange connections acc. to DIN 2633.
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S u n s e p use diffusion prinziple for drying air, by a polymere microfibre hollow membrane. The sunsep-w can ensure a dewpoint up to -40°C. Outlet dewpoint depends on the inlet dewpoint temperature.
Type max. capacity Weight Microfilter (Prefilter)
Sunsep at 8 bar a without prefilter
(l/min) (kg) SWC M04-70 030 0,05 G 2 XP
SWC M08-100 70 0,26 G 2 XP
SWC M15-100 120 0,27 G 2 XP
SWC 01-150 200 0,39 G 2 XP
SWC 02-250 300 0,69 G 2 XP
SWC 02-200 400 0,45 G 2 XP
SWC 03-250 450 0,71 G 2 XP
SWB 01-100 200 0,22 G 2 XP
SWB 01-200 200 0,26 G 2 Xp
SWB 05-100 800 0,66 G 3 XP
SWF M06-400 025 0,12 G 2 XP
The regeneration air requirement quantity is 15-18%. Flow rate as well as the regeneration air requirement are dependent on the operating pressure, inlet temperature and the dew-point of the compressed air. The maximum permissible operating pressure is 8.5 bar min/max compressed air and ambient temperature: -20°C/55°C. Higher operating pressures available on request.
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Low operating costs, modern design and up to 65 % less refrigerant, are surely enough reason to consider the arctic starrefrigeration dryer range when making a decision on your next dryer purchase requirement!
29 models with flow rates from 25 m3/h (15 cfm) to 6600 m3/h ( 3885 cfm) covers the majority of compressor installations. The arctic stardryers are part of a complete product range of refrigerant air dryers. We can supply larger sizes and dryers to work at pressures up to 50 bar.
-Also available 60 Hz version (12 m³/min / 7 cfm - 6600 m³/m / 3835 cfm).
-Higher volumes and high pressure units on request!
Phone: 0049 2054-934-0 (Germany)
-Standard equipment:
condensate drains form the standard
equipment of the AS refrigeration dryers.
Generally all the refrigeration dryers of the series are
equipped with a refrigerant which is not harmful to ozone.
AS 0012 to AS 0540 include required accessories such as
dew-point indication and on/off switch.
AS 0660 to AS 6600 are fitted with a microprocessor
controller and a diagrammatic view of the air and refrigeration circuit.
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Refrigerated Air Dryer
General’s Empire Series dryer reduces the moisture content in the compressed air to a 33 - 39 degree dewpoint. The energy you already have in the air is saved by re-heating the air automatically in the dryer after this water has been removed.
The result is dry air that you need for the process without losing the precious energy you have already spent producing the air.
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Boreas Refrigeration Compressed Air Dryers with Variopulse
The proprietary design of Boreas heat exchangers incorporates large flow channels for low pressure drop, which translates into low operating costs. A built-in cyclone separator with our Ultramat zero-loss drain valve allows for the removal of condensed water without wasting any compressed air. The space-saving design brings cooling air in the front and out the top, allowing the unit to be placed next to a wall with other equipment on either side. All Boreas dryers utilise environmentally friendly R-134a refrigerant and are available in either air- cooled or water-cooled configurations. Volume flows of 1.800 to 28.500 m³/h are covered by the Boreas series.
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Drying Systems - 201 Series
The Ultra Air 201 Series Refrigerated Dryer provides just that: a competitively priced dryer with consistent pressure dew points (33°F - 39°F), delivered quickly and backed by a five-year warranty.
Every dryer is designed with energy savings in mind. All components are properly sized to assure that no energy is wasted. Ample inside cabinet space and easy access components make for simple future maintenance and adjustments. Since only top quality components are utilized, the 201 Series will give the customer years of uninterrupted service.
Standard Specifications:
Maximum Pressure: 225 PSIG (16 BAR)
Minimum Pressure: 29 PSIG (2 BAR)
Maximum Temperature: 158 F
Voltage: 115/1/60, 208-230/1/60, 220-240/1/50
Power Consumption: 12 Watt Max
Pre-filter Rating: 0.3 Micron (Coalescer)
Afterfilter Rating: 3.0 Micron (Particulate)
Cycle Time: 4 Minutes
Purge Loss: 12%
Air Outlet Conditions: Dry air down to -40 F Dew Point
Power Cord: Standard 8 ft
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Quality
- High reliability attained through the development of the dryers in the CDX range.
- First-class components that have been tested under the worst possible operating conditions.
- Constant dewpoint under any load condition.
- Automatic operation.
Savings
- High energy savings due to low pressure drops throughout the system.
- No wastage of compressed air because of the intelligent automatic discharge of condensate.
- A cleaner compressed air distribution network without leakage.
- Greater reliability and longer life of applications.
- Less maintenance and easier maintenance both due to the reliability of the components and the easy access to any internal component.
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BOSSMAN Heatless dryers unique features
Supplied as a complete unit, which is ready for use.
Low initial cost. The heatless method contributes to low maintenance and is most reliable.
They are self-regenerative and produce low levels of noise.
The specially designed digital electronic control for the variable cycle of adsorption dryer allows automatic switching off of the regeneration air.
This resulting in a lower cost expenditure.
The specially designed high -efficiency dryers can be used in all
applications,and the regeneration air flow can be adjusted to suit the
particular operating conditions.Therefore running cost reduced
The specially mixed adsorption medium ensures a longer life to the unit.
Fully automatic systems work continuously gives uninterrupted airflow.
It requires only 230V,AC power supply to operate the system.
Even if power fails it giving uninterrupted air flow.
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CNG Series
Single Tower Natural Gas Dryers
CNG Series adsorbers are single tower dryers designed to remove water vapor from Compressed Natural Gas in small to medium gas flow rates. Located at the inlet of the booster compressor, our unique binderless molecular sieve insures dry, pipeline quality gas (-80°F dew point or better) with minimal odorant fading.
Mobile, stationary and contracted regeneration packages available.
Single tower adsorption towers are an economical alternative to twin tower drying systems in CNG vehicular fueling stations which see intermittent or small gas flow rates (up to 300 scfm).
Down-flow design minimizes fluidization of the adsorbent insuring maximum life.
Optional Moisture Monitor & Alarm package for early performance degradation alert.
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Clean Air System
- Removes water vapor at the point of use
- Desiccant changes color when it needs to be change or recharged
- Outlet screen keeps desiccant particles out of tools
- Oil Removal filter removes 99.9 % of all oil aerosols
- Easy Maintenance
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Champion Dessicant Dryers
CDT Series
Heatless Desiccant Compressed Air Dryers For pressure dew points of +38°F to -100°F, (+3°C to -73°C)
Basic Controller:
* The basic controller presents a traditional heatless drying
system.
* Using a simple timer based controller, it offers a reliable
fixed cycle operation.
* Automatic time controlled bed regeneration cycles offer
consistent performance.
* The controller LEDs reflect: power on, left tower drying,
right tower drying.
Standard Controller Features:
* Four dew point selections
* State-of-the-art Controller
* Purge Optimizer
* Programable shut-down capabilities
* Dew point performance per ISO 8573.1
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TZ (200 cfm)
Desiccant ThermoZorb Heatless Regenerative
The ThermoZorb Series dryer is a heatless desiccant dryer made up of two ASME vassels filled with desiccant material, which are assembled together with inlet and outlet manifolds. One chamber is in operation (dryer), while the opposite chamber is regenerating using the pressure swing adsorption (PSA) method. A small volume of the dried compressed air is used to regenerate the saturated desiccant bed by expanding dried air from line pressure to atmospheric pressure, removing the water absorbed by the desiccant material. These dryers are supplied with mounted filters.
All Models are supplied with 115V-1Ph-60Hz electrics. Ratings are based on a 100 degree F inlet air temperature, 100 psiG inlet air pressure to deliver a -40 degree F pressure dew point. Maximum inlet air temperature is 120 degree F, and maximum inlet air pressure is 150 psiG.
ThermoZorb (TZ) Heatless Regenerative Dryers:
IR's TZ: The premier heatless regenerative product available on the market.
Utilizes dry, compressed air for purge regeneration.
A GP pre-filter and DP after-filter are necessary to maintain desiccant life and improve downstream air quality
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BOSSMAN Refrigen Dryers Advantages
High energy saving and reduction upto 90%
Modern technology with high efficiency
Easy and flexible in use
Refrigeration R 134a, as std and R22 on request
Extremely low pressure difference and therefore high over load capacities
Proved concept of highly energy saving heat exchangers
Few moving parts
The low pressure drop
Secure operation upto an environmental temperature of + 50°C.Suitable for hot climates
Integrated condensate drainage systems
Secure operation also at high humidity in compressed air -inlet
Guaranteed Constant Dewpoint and long service life
Low maintenance and always reliable
Maximum safety standards
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Champion Refrigerated Dryers
CRN Series 10-3000 scfm
Heat Transfer
RNC 10-15 models have the patented static condenser technology that eliminates the need for a cooling fan. These models include an on/off switch, longer power cord (8 ft), a timer operated drain with isolation valve on RNC, a float trap on RNC, and deliver heated outlet air to eliminate sweaty piping.
RNC models 25-50 benefit from our smooth handcrafted all copper heat exchangers.
Only large bore multiple tubes-in-tube designs efficiently split the airflow to acheive the
low pressure drop, high heat transfer.
RNC Series models 75-3000 incorporate heat exchangers crafted from multiple offset layers of press formed AISI 316 stainless steel. Press forming creates peaks and valleys that form media channels that are rich in fluid turbulence. This prevents fouling and maximizes engery efficiency.
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DryStar (0-200 cfm):
The economically priced DryStar cools compressed air by mechanical refrigeration to a 33-39 degree F pressure dewpoint. Condensed water is removed through an automatic drain valve. Featuring low power consumption, DryStar dryers are simple to install with a quick fit electrical connection. Each DS dryer uses environmentally friendly R134A refrigerant.
Ratings are based on 100 degree F inlet air temperature and 100 psiG inlet air pressure.
Maximum inlet temperature is 140 degree F, maximum pressure is 232 psiG.
DryStar (DS) Refrigerated Dryers:
IR%u2019s DS: An economical product that can reduce compressed air dew point temperatures below 40F.
Easy to install and nearly maintenance free.
A GP pre-filter should be utilized to reduce contaminants in your system.
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Dryers for compressed air with refrigerant circuit of the “LB - Little Bear”, “GB - Great Bear" and “Pole Star” series. There are 22 models whose capacity ranges from 36m3/h up to 10.800 mc/h. Either the R 134A or R 407C or R404a ozone-friendly refrigerant is normally used. The program is completed with Filters for compressed air "FH" series, , Manual, Electronic and Capacitive condensate drains.
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The demand for 100% clean and dry air is becoming more and more essential because of both environmental demand and in order to prolong the lifetime of your equipment requiring compressed air.
To ensure both clean and dry compressed air, JUN-AIR offers three types of dryers: adsorption dryers, membrane dryers and CO2 dryers, which are - unlike many types of dryers in the market - designed for continuous operation.
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Compressed air always contains moisture, traces of compressor oil and dust particles.
These impurities can lead to serious problems. Corrosion pockets or deposits build up in air tools and equipment. This makes them operate less efficiently and reduces the quality of the products manufactured. Maintenance work becomes necessary and costly downtimes occur.
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high quality air for laboratories, food processing, robotics, telecommunications, laser applications
electronic instrumentation and control
compressed air systems operated at temperatures of less than 3°C
sawmills, ready-mix concrete plants, quarries, chemical and pharmaceutical industries
ALC adsorption dryers provide hi|gh efficiency continuous operation. Upline and downline filtration with automatic purge are fitted as standard, enabling the dryers to provide dry, dust-free air.
Advantages of ALC dryers:
Dependable continuous operation at maximum capacity
Desiccant changes colour when saturated, enabling the dew point to be monitored
Low pressure drop
Columns pressurised regularly and progressively ensuring constant output pressure and long desiccant life
Tough, compact epoxy-coated steel casing
High quality silencers keep noise levels below 78 dB(A)
Upline fiitration: 0.01 micron with submicron filter, downline filtration: 1 micron
Simplicity and low maintenance costs. No-mess desiccant cartridges are quick to replace.
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ADR 100 ADR 140
Capacity (l/min.) 10.000 14.000
Electric tension (Volt/Hz/Ph) 400/50/3 400/50/3
Air connection ('') 2 2
Dimensions (l x w x h, cm) 86.5x101.7x110 86.5x107.7x110
Weight (kg) 260 293
Coolant R 134 a R134 a
Ordernr: Code
39629 ADR 100 B
39630 ADR 140 B
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Mikropor VT/MB dryers are the industry leading non-cycling refrigerated dryer for compressed air. VT Refrigerated Air Dryers are designed for European market requirements. MB Refrigerated Air Dryers are designed for the North American market requirements.
With over 25 years of use around the world, Mikropor dryers have proven to be easy to maintain and very durable. With leading refrigeration components, the unique Mono-Bloc heat exchanger and environmentally friendly refrigerants, MB & VT dryers consistently deliver 38° F dewpoint.
FULL RANGE: Mikropor offers a variety of VT/MB dryers - equipped with the Mono-Block Heat Exchanger - to meet a full range of capacity and power requirements.
VT/MB dryers feature the high-performance, industrial strength, Mono-Block Heat Exchanger - the world's most unique and proven design that guarantees consistent dewpoint performance at 0-100% capacity.
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Compressed air systems for commercial vehicles have to be protected against internal corrosion - and also against freezing under extreme climatic conditions - so as to maintain their functional reliability. The air dryer extracts the humidity contained in the ambient air from the compressed air; oil and impurities are separated via a filter integrated in the filter cartridge. MAHLE air dryers provide reliable protection against disturbances and premature wear of the entire compressed air system.
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