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We'd like you to believe that our custom fabric filters will solve all the world's dust problems, .but there are some pieces of equipment designed to only use a cartridge filter. A pleated media provides a very large filter surface area within a compact package.
The advantage is that a filter doesn't take up much volume in the workspace. Commercial air intakes and vents work well with this type of filter. Working with many custom and off-the-shelf suppliers, we can easily cross-reference virtually any product or modify a design to solve specific problems. Please use our printable PDF Spec Sheet to note your filter's construction style, critical dimensions, gaskets, rings, etc. and we'll take it from there.
The cartridge's disadvantage is that large amounts of (wood, flour, etc.) dust can quickly fill in the pleats and essentially block all airflow. Small wood shop collectors that collect dust inside the cartridge are a case in point. High replacement costs and tedious maintenance regimens have led more than one user to modify their collector to use our filter bags. We'd be glad to help you make the comparison.
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Retrofit Filter Cartridges
* Improve the performance or solve problems of existing collector systems. Farr filter cartridges are made with PolyTech™ media, the most advanced pulse-cleaned media ever made.
* The HemiPleat separator bead opens up the pleat uniformly, allowing more effective cleaning and lower pressure drop.
* Farr offers replacement upgrade cartridges to fit these and more:
American Air Filter® Torit®
MAC Equipment® UAS/Dust-Hog®
Pneumafil® Wheelabrator®
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Features
-High efficiency and dust holding capacity
-Low average operating resistance
-Longer life than standard filters
-Less filter changeout
-Filter dust spot efficiency 69% and 91%
-Handles high air volumes up to 4250 m³/h
Technical Data
Media: High efficiency, water resistant glass fibre
Cell Sides: Corrosion resistant galvanized steel
Separators: Corrugated aluminium
Maximum operating temperature: 150 ºC
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Engineered for rugged industrial environments, Durashield cartridge filters provide maxiumum MERV 15 efficiency on submicron sized particles with low energy requirements and minimal operating cost. Glue-bead pleat stabilizers and galvanized steel end caps and screens ensure media pack integrity and maxiumize surface area exposure to dust-laden air. Constructed to withstand the rigors of pulse cleaning, Durashield media features high durability, moisture resistance and superior dust release. The media is composed of a proprietary polyester reinforced with a meltblown nanofiber outer layer for excellent surface loading. Durashield cartridge filters are ideal in applications such as metalizing, thermospray, pharmaceuticals and metallurgical fume. The filters are available for most manufacturers' dust collectors, allowing you to greatly improve the performance of your existing dust collecting system.
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Micro Air® dust collectors are engineered from the ground up with innovative design, and features that provide what counts most in a dust collector: functionality. From fine dust to coarse particulate, we can help make your plant a cleaner and a more friendly work environment.
Micro Air® dust collectors utilize cartridge filtration and are available in a large range of configurations up to 24 cartridge models. All are sized and rated for the proper air-to-cloth ratio to solve a wide variety of applications such as weld smoke, powder dust, grinding dust, paper dust, etc.
Key to our models is a revolutionary new cleaning system called Roto-PulseT. This is an on line system that continually cleansthe filters with a revolving, compressed air driven, tube. As air enters the tube, the force of the pulse causes the tube to rotate. While spinning, air exits the pre-drilled holes in the tube. The result is that air hits the entire inside of the cartridge, pulsing dirt particles away from the filter for a much more efficient cleaning cycle.
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GLA-5000 Membrane Disc Filters
Inherently low ash membrane ideally suited for multiple NIOSH analytical methods
Assure gravimetric stability. Low moisture pick-up and low tare weight.
Low ash. Provides interference-free silica determinations.
5 µm pore size meets NIOSH and OSHA requirements.
25 and 37 mm sizes are ideal for use in Pall Life Sciences Air Monitoring Cassettes.
Excellent membrane choice for sampling airborne metals, silica, and dust.
Filter Media
Polyvinyl chloride (PVC)
Pore Size: 5 µm
Typical Air Flow Rate: 53 L/min/cm2 at 0.7 bar (70 kPa, 10 psi)
Maximum Operating Temperature %u2013 Water: 52 °C (125 °F)
Gravimetric Stability: < 0.5% after 24 hr at 48% relative humidity at 50 °C (122 °F)
Ash Content: < 1%
Typical Aerosol Retention: 99.94% 0.3 µm (DOP) at 32 L/min/100 cm2 of filter media
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In a dust removal system, the filter cartridges are essential to ensure the efficiency of the entire system. They therefore need to have special features such as: A high filtering capacity to ensure maximum separation potential and in order to comply with even the most stringent standards, where required. A high degree of permeability, which translates into reduced pressure drops and therefore high energy saving potential. Clogging occurs infrequently, thereby guaranteeing a long working life and reduced operating costs.
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A broad choice of filter cartridges appropriate to each one of your installations.
Various types of filter media adapted to your type of industrial application.
To preserve the work environment of your installation and to assure one optimum lifespan of your spare parts, we advise you to replace your cartridges every 2000 hours.
It is imperative to replace the whole of the cartridges of the same filter.
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A full range of air cartridges, which comply with the stringent standards laid down by the companies in the field. These filtering elements are available both with standard filtering materials, as well as customized to meet specific customer requirements; using alternative materials such as polyester, microfibre, paper, stainless steel meshing etc.
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These cartridges have been specifically designed for gas filtering purposes and are capable of retaining particles of up to 5 microns, with no loss of efficiency, even in damp conditions. The metallic parts are made of galvanized steel. The filter screen is made of Orlon or Nylon felt, with a large filtering surface so that the charge loss is minimal, and thereby ensuring the long life of the product, if used in a correct manner. These cartridges are used by all the leading Gas distribution Companies in order to protect the delicate plant appliances. All cartridge sizes are always kept in stock for prompt delivery. In addition to the shown sizes, we also produce cartridges having special dimensions and/or with non-standard filtering features, to meet customized requirements.
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U.S. Air Filtration is able to assist you with replacement cartridges for all major dust collector manufacturers. We stock and have available over 100,000 different types of filters elements and cartridges for industrial applications. Our products include both OEM type filters and after market units which, in most cases, offer superior performance at a greatly reduced cost. We offer a complete line of replacement and custom designed dust collector cartridge filters to fit most manufacturer dust collector cartridge filter housings. Our stock includes virtually every type of fiberglass throwaway HVAC type filter (including custom sizes), pleated type filters for all applications including micro-biological, and high efficiency particulate filters (HEPA) of all sizes ad materials. We can provide replacement elements for Pall Pneumatic Products and most other filter housings (air, water, hydraulics, specialty gases). Also available are intake filters for compressors including Ingersol Rand, sullair, Quincy, Gardner Denver, Atlas Copco, etc... We also have dust bags and cartridges for all types of dust collectors, including Donaldson, Torit, and others. We will work with you to deign special dust bags for specific applications and chemicals. In all locations and climates, U.S. Air Filtration dust collector cartridges offer you reliability and dependability in the most demanding installations. Whether you are in the power generating, cement, welding, powder coating, wood working, or pharmaceutical business, we have a cartridge for you.
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TURBOCARTRIDGE
Cartridge filter for systems turbogas.
Cartridges TURBOCARTRIDGE are constituted from a metallic chassis and a septum leaking in cellulose and synthetic fibers idrorepellente, in class of filtration second F7 EN 779. The chassis is planned in steel mesh and introduces a limited number of welding in order to avoid possible oxidations. The real advantages in the passage to cartridge TURBOCARTRIDGE are: better leaking efficiency, greater ability to I accumulate powders, minor loss of cargo, operating long-life and cost reduction of maintenance.
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PULS cartridges, mounted on filters with a compressed air counter cleaning system, are used for smoke and dust filtering.
APPLICATIONS
- Sandblasting
- Welding fumes
- Chemical processing
- Pharmaceutical processing
- Grinding deburring
- Plasma / laser cutting
- Dust painting
- Coal
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Menardi's new Deep Pleat Cartridges increase effective filter area significantly over conventional pleated synthetic media. Deeper pleats are allowable thanks to our patented MikroBoss™ media which prevents collapsing of pleats under operating pressure. This unique design uses staggered dimpling on the filtering side which, unlike other dimpling patterns, provides unrestricted air flow and pulse cleaning at the extreme ends of the pleats.
MikroBoss is available in spunbond and spunlaid polyester and polypropylene,as well as our Mikrotex® PTFE membrane, Aramid, and antistatic (aluminized) media.
Features and Benefits
- Increased filter area lowers pressure drop, reduces cleaning frequency, increases capacity, and/or improves filter life
- The media is more durable for longer life than non-synthetic media
- Surface loading media provides superior pulse cleaning
- 99.9% efficiency for 1.0 micron particles and above
- Media can be laminated to PTFE membrane for maximum efficiency
- Dimple are formed with a heated die and staged cooling to set the shape permanently
- Dimples are staggered to allow pulse cleaning to the extreme ends of the pleats
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In most cases cartridges can be custom made in various sizes and constructions to fit your specific requirements, along with high temperature capabilities, fire retardant, PTFE membrane, conductive and high efficiency type materials. Standard Filter can also provide various pleat spacings and pleat depths.
Materials
- Paper
- Synthetic
- Felt
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Anticorrosion and impact-resistant breather filters supply contamination-free air to reservoirs. A wide range of replaceable filter elements adapted to the needs of the system ensures the degree of filtration required by the hydraulic filter is obtained.
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Element/Cartridge Filtering
CAMCORP supports a full line of element/cartridge filters to meet the simplest to the most complex applications. State-of the-art filter media is made into tubular pleated filter cartridge elements, in a wide choice of pleat spacing, diameters and lengths.
CAMCORP's proprietary
Poly-El pleated polyester element is a true champion in these tough, new environments. Made of a 100% spun-bond media, it has a number of advantages over paper and felt:
- Higher flow capacity for a given length.
- Higher efficiency.
- Washable with medium pressure water.
- Saves height and floor space.
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Suitable for the filtration of fine dust type in gas turbines, compressors, shot blast, tobacco, pulverized coal ash, floating, pigment, wood dust collection.
- Imported cellulose fiber or synthetic fiber for base media
- Excellent filter efficiency
- Wide pleat spacing, great filter surface
- Electrochemical or stainless steel plate top and bottom, no rust
- Perforated zinc galvanized metal inner core, allows good airflow
- Specialty chlorine rubber gasket to ensure airtight sealing
- Applicable temperature: 65°C—135°C
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