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Roll misalignment is a root cause of wrinkles, paper/foil tears and unfitting registers of printed products. Production lines in the paper, printing, steel-rolling, foil-extrusion and converting industry today run at faster speeds than formerly, whereas the alignment methods of the rolls has not changed.
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Level foundations improve machine availability. LEVALIGN® is tailor-made for precision measurement of machine foundations, bed plates, flanges and machine half casings. The system and its powerful PC software LEVALIGN® Editor features:
- Straightness and flatness measurement
- InfinispliceTM to measure infinite number of points and surface area
- Linking separately measured surfaces
- Measured surface profiles shown in 2-D and 3-D graphics
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The first geometric application for OPTALIGN smart
The measurement of straightness is now possible using OPTALIGN smart, the laser alignment system from PRÜFTECHNIK Alignment Systems. The application referred to as "smart straightness" is used whenever high accuracy is needed, such as in the positioning of bearings and shaft supports over long runs. The subsequent corrections are monitored LIVE. This new powerful application is available as stand alone as well as a cost effective add-on package.
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High-end laser shaft alignment - Ex version
ROTALIGN PRO Ex makes a quantum leap in alignment functionality and ease of use. Now equipped to handle an even wider range of special alignment situations, its greatly expanded memory offers room for entirely new types of measurement tasks. Customized machine sets, professional graphic ‘look and feel’ and built-in expert assistance facilitate accurate interpretation and convenient handling of results.
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Measurement of flatness at a higher level
Measurement of surface flatness at a higher level
LEVALIGN Ultra is a flatness measurement system featuring a rotating laser in conjunction with the ultra-modern ROTALIGN Ultra computer. The system provides the ideal solution for quick and efficient measurement of surface flatness and levelness. The computer’s large colour backlit display shows all relevant information, including a context sensitive menu, in a self-explanatory manner. As an example, in the result screen, the coloured tolerance code for each measured point indicates if and to what extent tolerances are met. The system provides an accuracy of 0.02 mm/m up to a diameter of 40 m.
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ASGCO Laser Alignment ASGCO's Laser Alignment Services improves the overall conveyor performance using state-of-the art laser equipment and digital processors. ASGCO technicians can accurately analyze the alignment of all the components and structure of the conveyor for better conveyor efficiency.
Improves Conveyor Efficiency - by extending belt life and components, improving dust control, and reduced power consumption.
Provides Accurate Analysis - of all conveyor pulleys, drives, take-ups, components and structure.
Precise Corrections - are identified on a detailed conveyor status report via a computer printout on site after the analysis.
Total Satisfaction Guaranteed (TSG) - of our laser alignment and conveyor services is guaranteed each and every time.
Laser Alignment identifies the areas of the conveyor that are responsible for:
- Belt mis-tracking
- Abnormal or premature pulley lagging wear
- Premature bearing failure
- Pulley end disc failure
- Off-center loading issues
- Material spillage
- Idler, frame, chute damage
- Excessive motor current draw
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Perfect alignment for pulleys, belt drives and other power transmission equipment
An aligned pulley system reduces both pulley and belt wear, vibration of machinery, which in turn leads to improved machine performance. Good pulley alignment reduces unscheduled downtime, and improves the reliability of your equipment.
PULLALIGN is tailor-made for the job as it is easy to use, and requires only a single operator. Due to its versatile design, the units mount onto virtually any pulley face, making it the ideal partner for most pulley alignment jobs.
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TMEA series
- Easy-to-use: three-step process, measure-align-document
- Selectable mm or inch reading of measurement facilitates worldwide use levels allow easy and fast positioning of the measuring units
- Supplied with high precision SKF pre-cut shims for accurate alignment
- Display unit provides clear "real-time" values during the alignment process making rechecking alignment unnecessary
Shaft alignment tool TMEA 2:
- "Soft foot" feature is shown on the digital display, which easily guides the operator through this function
- Magnetic brackets allow easy fixture of the measuring units onto the shaft
- Maximum distance of 0,85 m (2.8 ft) between the measuring units
Shaft alignment tool with printer capability
TMEA 1P/2.5:
- Optional printer facilitates recording of alignment activities
- Maximum distance of 2,5 m (8.2 ft) between the measuring units makes it suitable for aligning variety of applications
Intrinsically safe shaft alignment tool TMEA 1PEx:
- Intrinsically safe classification EEx ib IIC T4, ATEX code: II 2 G
- Standard printer facilitates recording of alignment activities
- Maximum distance of 1 m (3 ft) between the measuring units makes it suitable for aligning variety of applications
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High end modular alignment system, extendable to all advanced shaft and geometric applications
This cutting-edge system possesses a large high resolution full VGA TFT color display making information easily readable in low light environments or sunlight conditions.
ROTALIGN Ultra the number 1 tool in alignment features concise navigations keys, a very user-friendly and intuitive user interface, a heavy duty Li-ion rechargeable battery plus an ergonomic design.
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PRÜFTECHNIK Service is a certified contractor to perform laser measurements to turbines on behalf of leading turbine manufacturers. Improved efficiency, minimizing outages, and reducing the overhaul duration form part of the benefits of laser alignment. Our turbine alignment team is at hand to assist you in acquiring these money saving benefits.
Our services include:
Turbine centerline tops on and tops off
Diaphragms
Bearing pedestals
Glands
Frames
Couplings
Rotors
Shaft straightness & flatness
Shaft plumbness on vertical turbines
Inner and outer casing
Continuous laser monitoring & thermal growth
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AVV-701 is a simple and reliable laser alignment system that
is suitable on all rotating machineries. It offers the benefits
of precision shaft alignment with minimal wastage of time without stretching your budget.
AVV-701 makes quick, accurate shaft alignment a simple task for all new alignment users!
The system is designed of easy in use and user-friendly interface!
Advanced Features:
Measurement with less than 120deg. of rotation in any directions
Horizontal, vertical and flanged-mounted machines
Soft foot check
Thermal growth
Shim simulation
Communication with PC via USB cable
AVV-701 - Cost Effective Way to Reliability
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The Fixturlaser XA Geometry's graphical user interface is icon based facilitating interpretation. It has the same Flash animated color screen with color coded values and results, and the green arrows showing in which direction to move the machine or the measurement object.
The system is available with wireless units for data transfer, so that you can move around in full freedom when recording measurement points or during adjustments.
The documentation of measurement reports is handled via the USB ports for transfer to a PC or other storage media of your choice.
We offer the following applications for measurements of:
straightness
circular flatness
rectangular flatness
full bore and half bore
EXPRESS GEOMETRY FUNCTIONS FOR YOUR BENEFIT:
Best fit
You have the option to allow the system to calculate a reference line or plane, which illustrates the best fit, i.e. the least deviation for each measurement point in relation to the reference line or plane that has the least deviation of the measurement points.
Express Navigation
When you select which points to measure, you will find that the highlighted measurement point is surrounded by its neighbor points enabling you to choose them without exiting the measurement point screen.
Use of Reference Receiver
With an additional receiver, you can use it as a reference receiver and zero it at the start of the measurement process. You are then able to control, without exiting the measurement screen, that the transmitter has not been moved during the actual measurement, which would cause incorrect measurement values.
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Easy-Laser® D160 BTA is attached in a few seconds (magnets) with the laser transmitter on one of the sheaves and the detector on the other. The transmitter generates a laser plane parallel to the reference sheave. The detector reads the position in relation to the laser plane and provides a live digital display of both offset and angular value. This makes the alignment of the adjustable machine very simple. The accuracy of the digital readout also means that you can align within prescribed tolerances and rely on the result.
The separate display unit makes it all even easier, as you can read off and follow the adjustment at the precise point on the machine where the adjustment is made. The display is also backlit for optimum visibility in poor lighting conditions.
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Easy-Laser® Extreme™ is ATEX/Ex approved and one of the toughest and most robust shaft alignment systems on the market, with parts made of stainless steel and hard anodised aluminium.
Designed for those who work in demanding environments, where precision, reliability and user-friendliness are of the utmost importance.
Easy-Laser® Extreme™ is intrinsically safe and ATEX/Ex approved for use in explosive areas. It is designed for the most demanding type of applications and environments, and comes with a 4 year warranty.
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Fixturlaser is the first laser alignment specialist to introduce a tool for shaft alignment that is ultra portable – the Fixturlaser UPADXA.
The alignment system, Fixturlaser UPADXA, has all the capabilities of our state-of-the-art laser shaft alignment system, Fixturlaser XA: the user friendly and animated graphical interface, wireless data transfer, and automatic registration of the measurement points, etc. This is all packaged in an angled display box equipped with a Velcro® fastening that enables attaching it to your arm - your work freedom-in-a-box!
Fixturlasr UPADXA Features
Express evaluation with animated and color display screen
3D Macromedia® Flash™ is used to simplify the measurement, evaluation, and the alignment process, figures and arrows will show you how to proceed with the process. Color coded values will help you interpret and evaluate the results.
Express data transfer
With the elimination of wires connecting the transmitters and detectors to the display unit, you have complete mobility to move around in your work place. The wireless transmitters have built-in Bluetooth units allowing for express data transfer.
Express mode
Incorporating inclinometers in both measurement units, have allowed us to introduce a new function to our users – the Express Mode. When rotating the shaft and the measurement units are kept still in the measurement position, the system will automatically register its value.
Express documentation
The unit is equipped with a USB slave port. When connected to a PC, it will appear as a mass storage device in your PC; files are therefore easily transferred to your hard drive.
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For straightness measurement of bores and bearing journals, both in production and in the field. Very stable construction for highest measurement accuracy. Measures both open and closed bearing pockets with equal simplicity. Handles up to 150 measurement positions.
Typical applications: Crankshaft and camshaft bearings in diesel engines, bearing journals and hull penetrations in propeller shaft installations, workpiece positioning in machine tools.
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Easy-Laser® BTA D150:
With digital readout! For simple and precise alignment of belt drives. Shows adjustment readings live on the display. The accuracy of the digital readout also means that you can align within prescribed tolerances and rely on the result.
Easy-Laser® BTA D80:
For simple, quick alignment of belt drives. The tool is fitted in a few seconds, and the laser line projected on the targets clearly shows how you need to adjust the machines. Compact and light.
Suitable for most types of drive, such as V-belt, timing belt, flat belt and chain drives. Can also be used on non-magnetic pulleys.
Typical applications: Most belt/chain drives.
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• Intrinsically safe and approved for use in potentially explosive environments.
• Shows the parallel and angular misalignment between the sheaves.
• Much faster and more accurate than measuring with earlier, conventional methods.
• For both horizontal and vertical mounted machines.
• Alignment can be made by one operator.
• Also suitable for nonmagnetic sheaves.
• Fits almost any kind of sheaves: V-belt, Timing belt, Flat belt and Chain drive.
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Easy-Laser® shaft alignment systems has all the programs and functions you could want for the alignment of rotating machines. The EasyTurn™ program allows alignment with as little as 40° rotation of the shafts. Functions for compensation of thermal growth, alignment tolerance check and reference foot locking. Vibration measurement, Digital Sheave alignment and Geometrical measurements possible together with accessories.
Typical applications: Horizontal, vertical/flange-mounted and cardan-shaft-coupled machines, machine trains (up to ten machines in line).
All parts included in the systems are developed for rough use and to be easy to mount on the machines. The rugged aluminum and stainless steel design guarantees stable measurement values and reliable alignment even in the harshest of environments. As a user you are given step-by-step instructions on the display through the entire measurement procedure. Measurement values are displayed live, making it easy to adjust the machine to a correct position. The displayed resolution can be set as low as 0.001 mm [0.05 mils/thou].
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The Fixturlaser Dirigo puts laser alignment accuracy within reach of everyone! The ergonomically designed control unit fits comfortably in one hand. The live display means that you will get instant feedback when shimming or moving the machines. This eliminates the guesswork and back and forth you're suffering through now. All this at an affordable price that means a really quick payback.
Fast, Easy, Precise
The Fixturlaser Dirigo features a unique laser line instead of the traditional laser dot. This makes setup and alignment much easier, as the line is wide and is easily projected to the laser detector.
The Fixturlaser Dirigo also features graduated labels on the laser heads that work with the laser lines, to help the operator "visualize" the misalignment condition. This visual cue reinforces the digital values that are displayed on the unit, and makes evaluation and correction of misalignment an easier process. This is very useful when performing rough alignment. The alignment data is continuously updated. All movements of the motor are simultaneously displayed on the screen. The measurement results are displayed with a resolution of 0,01 mm. As you shim or move the machine, the values will be updated to let you know exactly where you are at each step of the way. This means no more guessing about the shim amount, or how much to move a machine. With the Fixturlaser Dirigo laser alignment system there is no interpreting of the values as with dial indicators. The position sensitive detectors precisely measure the misalignment. The large LCD display clearly presents the position of the machinery being aligned.
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Fixturlaser GO Features
Several of its features are adopted from the innovative Fixturlaser XA system, which will reduce the time spent on pre-alignment actions, measurement registration, performing the actual alignment, remeasuring to make certain that you have a correctly aligned machine; and, finally, documenting the measurement data.
The pre-mounted fixtures speed up mounting and packing of the fixtures.
Other characteristics facilitating the handling of the system are the icon based user interface, a typical Fixturlaser trademark, now used in our systems for more than 15 years.
The measurements can be transferred to a PC by connecting the display unit to the USB connection. When connected the display unit appears as a mass storage device in your PC. Files are then easily transferred using the Explorer on the PC.
The CCD technology used in the measurement units’ extra large detector area (30 mm)minimizes or, in most cases, eliminates the need for rough alignment. This technology also makes it possible to suppress ambient light and it rejects side spots that might interfere with the accuracy of the measurement values.
Line laser combined with the CCD, renders the laser adjustment easier than ever. The measurement units will always be in the right position sideways, and vertical adjustments are easily done by unsnapping the measurement units’ snap-on fixtures.
The three LED lights on the display unit indicate whether the couplings are within tolerance (green light), within double tolerance (orange light), or out of double tolerance (red).
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FAG Top-Laser INLINE2 is suitable for precise shaft alignment of:
- motors
- gear boxes
- fans
- pumps
- compressors
- etc.
You want:
- to minimise the risk of unplanned shutdowns?
- to prevent critical vibration?
- to avoid damage to bearings and shafts?
- to minimise wear on couplings and seals?
- to optimise the efficiency of your machines?
Then the FAG Top-Laser INLINE2 is the right alignment system because:
- FAG Top-Laser INLINE2 can be mounted and operated easily
- laser alignment with the FAG Top-Laser INLINE is more accurate compared to conventional alignment methods, such as dial gauge and ruler
- FAG Top-Laser INLINE2 helps to reduce vibration due to friction
- FAG Top-Laser INLINE2 increases productivity through longer operating hours
- due to the standard USB port the FAG Top-Laser INLINE2 can be operated easily with all netbooks or laptops
- NEW! optionally the FAG Top-Laser INLNE2 can be equipped with a wireless connection
Your advantages:
- Reduced wear of drive components
- Increased machine availability
- Lower energy costs
- Extension of maintenance intervals
- Longer machine lifetime
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PLS5 is designed for layout of control points and lines for interior projects or in outdoor conditions with bright sunlight.
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LineLazer is a shaft alignment kit for Leonova™ and its software present some crafty technical innovations to increase accuracy and ease of use.
Easy aiming
The laser beam is spread horizontally and directed towards a 35 mm [1.4 inch] vertical detector. This makes the effective target size larger compared with other high performance measuring units using pencil beams and 18 mm [0.7 inch] square detectors. LineLazer measuring units need no adjustment screws and stay on target even when misalignment is severe.
Coded light
The laser beam is modulated and thus easily and automatically distinguished from interfering light sources.
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For users who want a simple, reliable and cost-effective measuring system for the alignment of horizontally-installed machines. Provides vertical and horizontal alignment solutions, graphically on the display screen. EasyLink for Windows® is included to upload alignment data and export it to Excel®.
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Laser adjustment systems
TRANSMITTER
Laser 650 Nm (red), 1 mW, laser class 2,
Dimensions diameters: 30 mm
Length: 65 mm
Manufactured on fit H6
Cable length 10 m
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OPTALIGN smart / OPTALIGN smart EX
Modular mid-range alignment system, also available in intrinsically safe version, which can be fully loaded to cover both shaft and geometric applications
Its intuitive operation, ergonomic design and the loaded features make OPTALIGN smart a called for feature in the maintenance of rotating machinery such as pumps, motors, gearboxes and compressors. OPTALIGN smart possesses the powerful features required in productive maintenance technology, is a proud recipient of the 2007 red dot design award, is product of the year 2007.
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Fixturlaser XA features
3-D color animations give express results
The whole alignment process is shown on the screen, using 3-D Macromedia Flash animations that are simple to comprehend and will give you an alignment jump-start when using Fixturlaser XA. Figures and arrows show the measurement results and any requirement for alignment. Color coded values simplify and speed up the interpretation of the results.
Wireless data transfer
Wireless transmitters allow the elimination of wires connecting the transmitters-detectors to the display unit. They also increase your mobility to move around with the display box in your work place, which comes in handy when you measure the machine couplings at one place and make alignment adjustments at another.
Express mode
When you turn the shaft, the system registers the three measurement points automatically - the Express Mode. It takes you through the measurement and alignment process faster compared to the traditional methods, such as the Tripoint Method and the Clock Method.
Comment from the field:
Jacob Nørgaard Andersen, Head of sector service technology, Siemens Wind Power A/S, Denmark
"We have many people using the Fixturlaser XA system and therefore it is very important for us that it is easy to use. The menus are very user friendly and easy to command. We have been able to minimize the time spent on alignment by our fitters after the introduction of the laser alignment of our generators. At the same time the accuracy has improved, and there is not much depending on the specific experience and knowledge of the fitter. Fixturlaser XA alignment equipment has become one of our standard tools."
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With the PRÜFTECHNIK laser based PERMALIGN Service it is possible to monitor and document both the relative and absolute machine movements from initial start-up to full operating conditions to determine and resolve machine issues.
Typical applications for the PERMALIGN monitoring Service are:
Steam & Gas turbines
Compressors
Gearboxes
Pump Sets
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C911 - precision laser shaft alignment, field balancer, two channel vibration spectrum analyzer - all in one instrument.
Laser alignment - advanced horizontal, vertical mechanism alignment
Balancing program - up to 8 planes, up to 14 points
Displacement, velocity, acceleration measurements and 6400 lines FFT spectrum analysis
Frequency and time domain measurements, enveloping detector
Versatile PC compatible file system (FAT) allows to organize data file management and report print.
Expanable memory of 1GB SD card
USB communication interface, "mass storage device"
Firmware - upgradeable by user
"ConSpect" Windows based data base and analysis software
NiMH battery, USB type charger
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