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TMEA series
- Easy-to-use: three-step process, measure-align-document
- Selectable mm or inch reading of measurement facilitates worldwide use levels allow easy and fast positioning of the measuring units
- Supplied with high precision SKF pre-cut shims for accurate alignment
- Display unit provides clear "real-time" values during the alignment process making rechecking alignment unnecessary
Shaft alignment tool TMEA 2:
- "Soft foot" feature is shown on the digital display, which easily guides the operator through this function
- Magnetic brackets allow easy fixture of the measuring units onto the shaft
- Maximum distance of 0,85 m (2.8 ft) between the measuring units
Shaft alignment tool with printer capability
TMEA 1P/2.5:
- Optional printer facilitates recording of alignment activities
- Maximum distance of 2,5 m (8.2 ft) between the measuring units makes it suitable for aligning variety of applications
Intrinsically safe shaft alignment tool TMEA 1PEx:
- Intrinsically safe classification EEx ib IIC T4, ATEX code: II 2 G
- Standard printer facilitates recording of alignment activities
- Maximum distance of 1 m (3 ft) between the measuring units makes it suitable for aligning variety of applications
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Fixturlaser XA features
3-D color animations give express results
The whole alignment process is shown on the screen, using 3-D Macromedia Flash animations that are simple to comprehend and will give you an alignment jump-start when using Fixturlaser XA. Figures and arrows show the measurement results and any requirement for alignment. Color coded values simplify and speed up the interpretation of the results.
Wireless data transfer
Wireless transmitters allow the elimination of wires connecting the transmitters-detectors to the display unit. They also increase your mobility to move around with the display box in your work place, which comes in handy when you measure the machine couplings at one place and make alignment adjustments at another.
Express mode
When you turn the shaft, the system registers the three measurement points automatically - the Express Mode. It takes you through the measurement and alignment process faster compared to the traditional methods, such as the Tripoint Method and the Clock Method.
Comment from the field:
Jacob Nørgaard Andersen, Head of sector service technology, Siemens Wind Power A/S, Denmark
"We have many people using the Fixturlaser XA system and therefore it is very important for us that it is easy to use. The menus are very user friendly and easy to command. We have been able to minimize the time spent on alignment by our fitters after the introduction of the laser alignment of our generators. At the same time the accuracy has improved, and there is not much depending on the specific experience and knowledge of the fitter. Fixturlaser XA alignment equipment has become one of our standard tools."
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OPTALIGN smart / OPTALIGN smart EX
Modular mid-range alignment system, also available in intrinsically safe version, which can be fully loaded to cover both shaft and geometric applications
Its intuitive operation, ergonomic design and the loaded features make OPTALIGN smart a called for feature in the maintenance of rotating machinery such as pumps, motors, gearboxes and compressors. OPTALIGN smart possesses the powerful features required in productive maintenance technology, is a proud recipient of the 2007 red dot design award, is product of the year 2007.
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C911 - precision laser shaft alignment, field balancer, two channel vibration spectrum analyzer - all in one instrument.
Laser alignment - advanced horizontal, vertical mechanism alignment
Balancing program - up to 8 planes, up to 14 points
Displacement, velocity, acceleration measurements and 6400 lines FFT spectrum analysis
Frequency and time domain measurements, enveloping detector
Versatile PC compatible file system (FAT) allows to organize data file management and report print.
Expanable memory of 1GB SD card
USB communication interface, "mass storage device"
Firmware - upgradeable by user
"ConSpect" Windows based data base and analysis software
NiMH battery, USB type charger
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Easy-Laser® shaft alignment systems has all the programs and functions you could want for the alignment of rotating machines. The EasyTurn™ program allows alignment with as little as 40° rotation of the shafts. Functions for compensation of thermal growth, alignment tolerance check and reference foot locking. Vibration measurement, Digital Sheave alignment and Geometrical measurements possible together with accessories.
Typical applications: Horizontal, vertical/flange-mounted and cardan-shaft-coupled machines, machine trains (up to ten machines in line).
All parts included in the systems are developed for rough use and to be easy to mount on the machines. The rugged aluminum and stainless steel design guarantees stable measurement values and reliable alignment even in the harshest of environments. As a user you are given step-by-step instructions on the display through the entire measurement procedure. Measurement values are displayed live, making it easy to adjust the machine to a correct position. The displayed resolution can be set as low as 0.001 mm [0.05 mils/thou].
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Fixturlaser GO Features
Several of its features are adopted from the innovative Fixturlaser XA system, which will reduce the time spent on pre-alignment actions, measurement registration, performing the actual alignment, remeasuring to make certain that you have a correctly aligned machine; and, finally, documenting the measurement data.
The pre-mounted fixtures speed up mounting and packing of the fixtures.
Other characteristics facilitating the handling of the system are the icon based user interface, a typical Fixturlaser trademark, now used in our systems for more than 15 years.
The measurements can be transferred to a PC by connecting the display unit to the USB connection. When connected the display unit appears as a mass storage device in your PC. Files are then easily transferred using the Explorer on the PC.
The CCD technology used in the measurement units’ extra large detector area (30 mm)minimizes or, in most cases, eliminates the need for rough alignment. This technology also makes it possible to suppress ambient light and it rejects side spots that might interfere with the accuracy of the measurement values.
Line laser combined with the CCD, renders the laser adjustment easier than ever. The measurement units will always be in the right position sideways, and vertical adjustments are easily done by unsnapping the measurement units’ snap-on fixtures.
The three LED lights on the display unit indicate whether the couplings are within tolerance (green light), within double tolerance (orange light), or out of double tolerance (red).
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The Fixturlaser Dirigo puts laser alignment accuracy within reach of everyone! The ergonomically designed control unit fits comfortably in one hand. The live display means that you will get instant feedback when shimming or moving the machines. This eliminates the guesswork and back and forth you're suffering through now. All this at an affordable price that means a really quick payback.
Fast, Easy, Precise
The Fixturlaser Dirigo features a unique laser line instead of the traditional laser dot. This makes setup and alignment much easier, as the line is wide and is easily projected to the laser detector.
The Fixturlaser Dirigo also features graduated labels on the laser heads that work with the laser lines, to help the operator "visualize" the misalignment condition. This visual cue reinforces the digital values that are displayed on the unit, and makes evaluation and correction of misalignment an easier process. This is very useful when performing rough alignment. The alignment data is continuously updated. All movements of the motor are simultaneously displayed on the screen. The measurement results are displayed with a resolution of 0,01 mm. As you shim or move the machine, the values will be updated to let you know exactly where you are at each step of the way. This means no more guessing about the shim amount, or how much to move a machine. With the Fixturlaser Dirigo laser alignment system there is no interpreting of the values as with dial indicators. The position sensitive detectors precisely measure the misalignment. The large LCD display clearly presents the position of the machinery being aligned.
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High end modular alignment system, extendable to all advanced shaft and geometric applications
This cutting-edge system possesses a large high resolution full VGA TFT color display making information easily readable in low light environments or sunlight conditions.
ROTALIGN Ultra the number 1 tool in alignment features concise navigations keys, a very user-friendly and intuitive user interface, a heavy duty Li-ion rechargeable battery plus an ergonomic design.
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For users who want a simple, reliable and cost-effective measuring system for the alignment of horizontally-installed machines. Provides vertical and horizontal alignment solutions, graphically on the display screen. EasyLink for Windows® is included to upload alignment data and export it to Excel®.
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Motion Index Drives XP-TP-Series parallel shafts indexers (flat cam indexers) deliver an intermittent or oscillating movement by conjugate cams.
The XP and TP series are available in sizes ranging from our model XP030 to XP250 with large variety index possibilities. All XP and TP-Series Parallel Shaft (Flat Cam Indexers) are available to order with our without gear motors.
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P Series Parallel Indexing/Intermitting/Oscillating
- Cam driven: accurate, high speed, high capacity, reliable
- 1,2,3,4,6,8 index output stops or 15,30,45° oscillating
- 90 to 330° index periods for continuous or on demand
- 0~700 cycles per minute index or 300 cpm oscillating
- ±60 arcsec indexing accuracy (smaller ±72~90 arcsec)
- Large Selction, 12 cast iron housings, specials available
- Flange or shaft output, hollow or dual optional
- Quick adjustable torque limiting clutch & overload sensor
- Mounts in any position, upright, inverted, on any side
- Right angle gearmotor mounting in 90° increments
- Brushless dual voltage (230/460) gearmotors, UL/CE cert.
- Optional brake motor or wash down are available
- VFD controller offers electronic braking, varispeed
- 0~60 stop/start cycles per minute with VFD
- Clutch brake or servo drives are available
- Photo eye or proximity timing cam sensor package
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Mode of Operation:
Taktomat Parallel indexers are precision drives which transform a uniform drive movement into stepped or swinging movements. The use of mathematically defined and standardized curve laws (VDI 2143 Sheet 1) guarantees a jolt and shock free movement. The structural design of Taktomat Parallel indexers produces a positive drive position free of play. An additional interlocking of the drive shaft or of the flanged construction is not required. It could lead to mechanical over-determination and therefore a long-term destruction of the indexing table.
The flux either occurs from a three-phase brake motor via a Worm gear, or from a chain or belt pulley onto the drive shaft of the parallel indexer. That is tightly connected with pulley set and turns the roll star with the drive shaft.
Suitably sized shaft seals seal the parallel indexer to the inside and outside.
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The Parallel Index uses a parallel cam mechanism, with parallel input and output shafts. Because it is easy to produce drives with 1,2, 3 or any small number of stops, the P series is the ideal indexing unit with relatively long dwell periods, such as occur on conveyers with long feed pitches. The design restrictions have been eased by employing Sankyo's original uneven-pitch parallel cams, so that now you can produce drives that used to be technically impossible.
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Single Screw Compounding Systems
Davis-Standard supplies a complete line of single screw compounding extruders with rugged gear reduction systems, single or multi-venting capabilities, sequential addition of ingredients, proven screw designs, and advanced process controls. Single screw systems incorporate extruders ranging in size from 1 1/4-inches (30mm) to 12-inches (305mm) with L/D's from 10:1 to 40:1. Options include high torque air or water cooled capabilities, side arm feeders, hot melt extruder designs for continuous feed, and complete process feed systems for weight blending or starve feeding.
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KOMAX is a specialist in the plastic extrusion and designs, develops and manufactures extrusion and coextrusion systems. KOMAX centers its development on the partnership with its customers by offering performing machines adapted to their needs.
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Reifenhäuser extruders are the starting point of high-quality products and reflect technical superiority and a great versatility.
The extruder barrels are manufactured from extremely hard-wearing, corrosion-resistant bimetallic materials. Screw design and screw geometry are developed and matched to the specific raw material and product requirements. The manufacture of screws and barrels is undertaken on ultra-modern computer-controlled central turning and milling units. An extensive quality assurance program ensures screws and barrels are supplied to a consistent high quality.
Reifenhäuser has divided its extruder range into two series:
RH - with high-level plasticizing unit
RT - with low-level plasticizing unit
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Extruders
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Features:
Measuring range up to 1000 mm in length, and up to 200 mm in diameter
Ultra-fast measuring technique due to triggered data acquisition by means of an ultra-high-resolution CCD matrix camera
Highly accurate measurement also of lengths by means of a focusing axis
Teach-in programming
Dimensioning is performed by clicking in the drawing
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The FRT MicroProf® Twist was especially designed for the
metrological measurement of cylindrical parts such as
axes, cam lobes, cylinder sleeves, bearing sleeves
(inside and outside), valve tappets, crankshafts, piston
rods and other similar samples. Measurement is auto-
matically performed using the combination of a high precision rotary axis and an additional linear axis.
The sensor is introduced to the part along the cylindrical
axis and then rotated for measurement. Since this measuring
system is capable of automated measurements, it can be easily
integrated for process control into your existing production lines.
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The HOMMEL shaftscan measuring machines have been specially designed for highly accurate and fast measurement of crank shafts and cam shafts. The machine concept offers an improved ergonomic handling with separate, height adjustable evaluation unit with high operating comfort. The unique reverse tension and clearance-free measuring system enables the measurement of fine waviness and therefore detects chattermarks. Both in the measuring room and in production the measuring machines reliably supply maximum possible repetitive accuracy, wear-free parts of lasting quality guarantee a long-term, profitable investment. With the graphically sophisticated Windows TURBO SHAFT software, programming times for new shafts can be reduced considerably. The clearly arranged result logs can be adapted individually.
Multi-talent for fast, high-precision measurement of crank shafts and cam shafts
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The flexible shaft measuring system MarShaft CNC inspects shafts automatically with highest precision directly in the production line.
- Automatic measuring process
- Highest flexibility due to nearly no change-over times
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The FHA-C series digital AC hollow-shaft servo actuator, combining precision Harmonic Drive gearing with highly dynamic AC servo motors, offer unique features unsurpassed by conventionally geared drives. Used in highly demanding industrial servo systems they provide precision motion control and high torque capacity in a very compact package. A HIPERFACE® or Siemens compatible encoder with sinusoidal output signals provides feedback information for the FHA Series Actuator with Sine/Cosine Encoder. The actuator is compatible with a wide variety of currently available digital servo drives for Sin/Cos motor feedback systems, e.g. Simodrive 611D/611U, SIMOVERT-MASTERDRIVES or NUM MDLU. Matching SC-610 digital servo control units, which can be used for current, speed or position control are also available.
Advantages:
- Backlash-free precision gear
- Hollow shaft from 18 mm to 45 mm
- Transmission accuracy < 60 arcsec
- Repeatability < ± 6 arcsec
- Sine-commutated AC hollow-shaft motor
- Motor winding for 320 VDC / 600 VDC
- Winding temperature monitoring via temperature sensor
- High capacity and high stiffness cross roller bearing
- Sine/cosine-encoder for use with SIMODRIVE 611D/U and SIMOVERT MASTERDRIVES MC
- HIPERFACE®- encoder for operation with Harmonic Drive® servo controller SC-610 or a variety of further servo controllers (NUM, CT, Danaher Motion, Elau, etc.)
- Good controllability even at low speed
- Compared with the previous FHA-B the new FHA-C series has the following additional features:
- higher maximum torque
- more compact design
- higher torsional stiffness
- higher maximum speed
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TPM+ dynamic
Rotary Servo Actuators
The TPM+ dynamic is the logical successor to the successful TPM servo actuator.
TPM+ dynamic overview
* Superior dynamics thanks to the latest motor technology
* Superior running thanks to the helical teeth
* Superior power density and reduced length thanks to the unification of the motor and the gearhead
* Reduced sensitivity to dirt thanks to the functional design
More features at a glance
* Possible to reduce gearhead backlash to less than 1 arcmin Direct attachment of drive components (pinion, belt pulley, indexing table) to standard output flange
* An additional bearing is not required due to the stability of the output bearing
* Ready-assembled cables and operating instructions available for more than 20 servo controllers
* Easy operation in minutes
* UL model as standard
* Electrical connections with convenient bayonet connectors
Technical Data
* TPM sizes: 004, 010, 025, 050, 110
* ratio: 16, 21, 31, 61, 64, 91
* Bus voltage: 320, 560 V DC
* max. output torque: 40 - 1300 Nm
* max. speed: 50 - 380 rpm
* Current at standstill: 0,5 - 16A at 560V DC
* weight: 2,4 - 37kg
* max. tilting moment: 91 - 3064 Nm
* ambient temperature: 0 - 40°C
* protection class: IP65
* Insulation class: F
Options for TPM+ dynamic
* Permanet-magnet brake
* Resolver (standard), EnDat single- and multiturn, Hiperface single-and multiturn
* reduced backlash
* Temperature sensor as PTC or KTYPermanent-magnet brake
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TPM+ power
Rotary Servo Actuators
For more torque and power. The TPM+ power is the new strong member of the TPN+ product family.
TPM+ power overview
* Superior dynamics thanks to the latest motor technology
* Superior running thanks to the helical teeth
* Superior power density and reduced length thanks to the unification of the motor and the gearhead
* Reduced sensitivity to dirt thanks to the functional design
More features at a glance
* Possible to reduce gearhead backlash to less than 1 arcmin Direct attachment of drive components (pinion, belt pulley, indexing table) to standard output flange
* An additional bearing is not required due to the stability of the output bearing
* Ready-assembled cables and operating instructions available for more than 20 servo controllers
* Easy operation in minutes
* UL model as standard
* Electrical connections with convenient bayonet connectors
Technical Data
* TPM sizes: 004, 010, 025, 050, 110
* ratio: 4, 5, 7, 10, 16, 20, 25, 28, 35, 40, 50, 70, 100
* Bus voltage: 320*, 560 V DC *(sizes 004-025)
* max. output torque: 50 - 1600 Nm
* max. speed: 40 - 1500 rpm
* Current at standstill: 0,9 - 27,8A at 560V DC
* weight: 4 - 50kg
* max. tilting moment: 110 - 3280 Nm
* ambient temperature: 0 - 40°C
* protection class: IP65
* Insulation class: F
Options for TPM+ power
* Permanet-magnet brake
* Resolver (standard), EnDat single- and multiturn, Hiperface single-and multiturn
* reduced backlash
* Temperature sensor as PTC or KTYPermanent-magnet brake
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FHA-C mini Series Servo Actuators, combining precision Harmonic Drive gearing with AC servo motors, offer unique features unsurpassed by conventionally geared drives. Used in highly demanding industrial servo systems they provide precision motion control and high torque capacity in a very compact package.
Sine-commutated AC servo motors provide smooth torque without the brush wear or commutation limit associates with DC servo actuators. Encoder, mounted directly onto the motor shaft, provide position feedback information. The backlash-free Harmonic Drive gear is provided with grease lubrication specially developed to ensure minimum maintenance requirements and long service life.
The fully digital SC-610 Series Controllers are available for the control of these Servo Actuators. A menu driven setup software running under MS-Windows allows a comfortable parameter optimisation and system diagnosis.
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The muscle behind the motion.
Rugged, robust and reliable, hydraulic motors from Hägglunds can be used just about anywhere on land or at sea. From the bitter cold of Siberia to the blistering heat of Africa, they withstand the challenges of any environment and any type of industry.
Likewise, our motors can drive any application, from small winches to the largest bucket wheel reclaimers. Our broad range of motors covers the whole spectrum of needs, providing either shaft or housing rotation and handling everything from 5000 to 1 400 000 Nm.
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