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The L-700 Spindle Alignment System has been helping Detroit build quality automobiles for over 10 years. Prior to the L-700, transfer lines were aligned with indicators and alignment bars. This often resulted in frequent shutdowns due to poorly aligned spindles causing premature tool wear. Poor alignment also resulted in high reject rates, excessive downtime and poor productivity. On one line alone, the L-700 was able to save one GM plant $1.2 million in reduced tooling costs and downtime in the first year of operation after laser aligning the whole transfer line.
The L-700 can also be used for aligning the critical components of a lathe, aligning spindle boxes of large rotary dial machines, aligning the output shaft to the centerline of a twin-barrel extruder and many other applications. When combined with our P-405 Remote Optical Square, the L-700 can also easily measure cross-slide squareness on a lathe
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CUT-GRIP offers the complete solution for internal machining of grooving and turning applications.
HELITURN is ISCAR's insert with 4 cutting edges, especially essential in roughing applications where high removal rates are desired.
FEEDTURN, with 2 cutting edges ensures a high degree of stability, even at high feeds.
PENTACUT, for multifunction applications including grooving, parting, recessing and chamfering.
ISOTURN features interchangeable boring heads mounted on carbide shanks.
JET-CUT is a new family of tools for grooving and parting of hard materials, similar to the DO-GRIP but with 3 times the output due to internal coolant.
MODULAR-GRIP has all Grip systems in a single tool, for parting, turning, grooving and facing
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GC4205
Sandvik Coromant completes its New Insert Generation with the introduction of GC4205, the first choice new insert grade for steel turning at high speeds and high metal removal rates under stable conditions. The new grade has an extended performance range, from roughing to medium and semi-finishing, and withstands operations where high cutting temperatures are generated.
GC4215
A new steel turning grade from Sandvik Coromant, GC4215 delivers higher performance machining results across a wide steel application area and enables increased cutting data in wet and dry conditions. Advanced grade technology has allowed GC4215 to improve productivity without losing security in the P15 area for roughing to finishing and at continuous to light intermittent cuts in P10 to P20 applications. It is the latest addition to the New Insert Generation from Sandvik Coromant.
GC4225
GC4225 from Sandvik Coromant represents the next generation of P25 grades to enhance machining performance in the general steel turning area. GC4225 has an improved capacity to adapt to variations in workpiece material and operational demands towards the tougher end of applications, thus providing more versatility. The new black and yellow grade provides a new potential for increasing productivity through higher cutting data, backed up by improved reliability.
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Improved levels of performance across the board from these two steel turning stars
These steel grades complement each other perfectly sharing the same hard line approach to metal cutting. They are durable, versatile, predictable and secure and with their no compromising attitude you have the best solutions in steel turning.
GC4225 is the first choice from roughing to finishing, whether small part machining, bar peeling, or parting and grooving, it even makes light of heavy turning.
When GC4235 is for :
- deal for demanding difficult surfaces, interrupted cuts and lower speeds
- Even works well in stainless steels
- Secure enough to run in unmanned and automated production even in unstable conditions
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Ever increasing demands on CNC lathes require these machines to perform secondary operations such as cross drilling, milling to avoid rechucking of the workpiece. Live tooling when fitted to an adequately designed turret can fulfil this requirement.
Alberti is once again a pioneer, offering a wide range of live tools that incorporate the same hallmarks of quality, performance and reliability as the world renowned angle heads , with after sales service.
Alberti works with some of the most important lathe manufacturers and distributors world wide and offers standard designs of live tools for many CNC lathes.
Shafts supported by double ball bearings at the front and one at the rear;
Spheroidal GS 600 cast-iron body;
Case hardened steel housing with ground bearing bores;
Compact overall dimensions and weight;
Higher performance than similar products on the market;
Heat treated, precision ground components to improve performance;
Ability to tap with the use of axially-compensating collets.
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In order to accomplish the complete processing of workpieces on a center lathe, there are machines, whose acquisition is extremely complex very expensively and programming.
Our proposal for solution aims there that with a relatively simple accessory equipment, which can be to a large extent completely finished worked on turned parts.
This accessory equipment, briefly "MILLINGFIXED" called, can both on conventional and cycle-steered center lathes, to be simply post and/or rigged.
To the temporary storage facilities of turned parts, renewed rigging to a second machine, double expenditure of time, as well as high acquisition value are allotted. Complex programming and an impaired work space are omitted likewise by the employment "MILLINGFIXED".
We are convinced of the fact that this innovative solution will be in particular for manufacturing and repair shops relating to crafts, as well as very useful for school and training.
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This equipment was conceived many years ago to make up for the lack of a universal grinder, but it is still widespread today because of its extremely simple use.
It is provided with standard accessories for internal-external grinding and with proper ratios to change the wheel speed and enable the same finishes to be obtained as on real grinders at decidedly low costs.
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NEW ELECTROSPINDLES FOR TURNING OPERATIONS
Here we indicate the characteristics of the electrospindle:
- Cylindrical Shape diameter: ø=240mm L=693mm
- Max Speed: n 4.500 min-1
- Max Power (S1/100%): 22.5 kW
- Max Torque (S1/100%): 143 Nm
- Lubrication of the Bearings: Grease
- Tool Clamping: ASA 8
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A new way to conceive the power unit of the lathe for high production and precision applications. The new technologies of manufacture of the motors allow obtaining many copies in a view lot of volumes.
As an option may be requested parking brakes, which are used to block the chuck axis either during the working or for safety purposes, when the operator replaces the worked piece.
To guarantee the best results of cooling and homogeneity of the structures we use the technology of the cooling lead-in on the outside of the motor.
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KAUP STATIONARY MATERIAL HANDLING EQUIPMENT ARE PROJECT RELATED SYSTEMS SOLUTIONS WHICH CAN BE INTEGRATED INTO ANY PRODUCTION LINE. THEIR VERSATILITY IS BASED ON THE MODULAR BUILT SYSTEM OF OUR RENOWNED FORKLIFT TRUCK ATTACHMENTS. THE CAPACITY SPECTRUM RANGES FROM 0,5 TO 18 TONS AND THE EQUIPMENT CAN BE USED TO CLAMP, LIFT, TURN, EMPTY AND PUSH A VARIETY OF GOODS. CONTAINERS WITH RAW MATERIALS CAN BE TURNED AND EMPTIED, BAGGED GOODS TURNED AND DE-PALLETIZED, SHEET OR PAPER SHEETS TURNED FOR PROCESSING ON BOTH SIDES, WOODEN AND STEEL CONTAINERS FILLED WITH BOTTLES OF CHAMPAGNE ARE TURNED AT A SET PATTERN AND SAVE MANUAL TURNING OF EACH INDIVIDUAL BOTTLE. GOODS TO BE TURNED BY KAUP STATIONARY INVERTERS ARE BROUGHT TO THE EQUIPMENT BY FORKLIFT TRUCK, CONVEYER OR HANDING FORKS. THE KAUP EMPTY PALLET INVERTER IS USED AS A PALLET DISPERNSER OR EMPTYS PALLET STACKER. AVAILABLE WITH DIFFERENT OPTIONS.
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The load turning device ROTOMAX® can turn awkward and heavy loads in a controlled way, smoothly without accidents and damage to the often expensive manufactured components. The turning good can be stopped at any position desired. A special advantage is the portability of the ROTOMAX®. The load turning device can be transported directly to the place of use where the load can be turned with each sufficiently designed overhead crane. Standard devices are available for load capacities of 1,000 up to 60,000 kg. Special devices also with adjustable belt distance are available up to a load capacity of 150,000 kg.
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The fully automated VFT-ultra generator offers outstanding performance based on Satisloh´s Fast Tool Technology. It offers full free-form capability and additional features as autocalibration and a second fast tool axis.
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Zeropoint Quickchanging cylinder for turning machine with passage for spindle nose ...
• Quick changing of chuck, tongs and special equipment
• High-precision of radial positioning or arresting
• Media ducts against chuck lubrication, hydraulic clamping and exact points for cooling and cleaning.
• Blowing off and sputter
• Great holding force and form fit
• Release control
• Safety system in case of interference, thus low risk of damage of the machine
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Rated the best collet chuck on the market.
- Balanced to 18,000 RPM @ G2.5
- 0.0001" runout from shank to collet pocket.
- Inspection report included with each holder detailing accuracy and balance.
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Toolholders
Improved Performance
. Greater Stability - allows higher feed rates without vibration
. Greater Accuracy - reliable clamping helps maintain close tolerances
. More Secure - new clamp feature grips the insert in two directions downward and back to pocket wall
. Easy Change Out - only one key required to change inserts
. Tolerances - less scrap with reduced measuring cuts required
. Flexibility - reduce inventory stock with total interchangeability of clamps and shims
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Sandvik Coromant Capto® is the first universal quick-change tooling system suitable for turning, milling, boring and drilling. Combining Coromant Capto® toolholders with CNC machines shortens set-up times and increases your productivity.
Coromant Capto® toolholders offer exceptional repeatability to +/- 2 microns, allowing tools to be pre-measured away from the machine. Their strong coupling means high metal removal rates and units are lightweight and easy to handle.
Craftsman Tools offer the full range of coupling sizes – C3, C4, C5, C6 & C8, and produce holders for the major machine tool suppliers along with special solutions to suit other machines. The main machines for which we produce Coromant Capto® toolholders are:
Doosan Daewoo
Yamazaki Mazak
Mori Seiki
Okuma
Haas
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