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Reliable, high-performance systems for the assembly of micro-technology parts
Automation expert with over 40 years experience, mta builds on its highly-qualified people as well as on its unique know-how especially in the soldering and dispensing processes, to provide the best turnkey assembly system solutions to its customers.
Thanks to mta's R&D department, its techniques, products and services are constantly adapted to the market developments and the needs of its customers.
mta production units based on manufacturer of rotary tables or semi-automatic or fully automatic lines have, to date, assembled, soldered, dispensed and tested several billion parts throughout the world.
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FMS
Flexible Assembly System
With the progressive, powerful Flexible Assembly System FMS Bihler give the fully automatic flow-line assembly a decisive stimulus. The innovative and fully integratable machine concept enables rapid and economic manufacture and assembly of complete mechanical and electro-mechanical assemblies with verified high quality. The combination of many different work processes and multiple-machining on a basic machine provide for maximum economic operation. The patented intermittent transport system and the oscillating linear rail control guarantee highest precision and high cycling rates. Besides the machine stands out for its high availability which is due to short setting-up times and standard spare parts as well as quick changeovers of products. Purpose-optimized housing structures guarantee maximum functionality and quiet operation and allow mounting of all the appropriate processing modules. The external form allows the operator to approach the machine more closely and give him a better overview and facilitates access to all units for mounting, adjustment and servicing the FMS.
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AGME design and manufacture rotary desk assembly devices with AGME standard equipment incorporating the most modern technology in the automation industry. These special machines allow components to be transferred to different work stations with a rotary movement and they are designed to manufacture our customer’s parts in the most cost effective way.
AGME rotary transfer machines carry out a wide range of forming and assembly processes: simple operations of pressing, riveting and marking as well as more special operations like bush or spring insertion, tube forming, bending, flaring, crimping and screwing. These work modules can also incorporate automatic industrial feeding systems, positioning and adjustment units, professional robots, subassembly control and test stations and all necessary fixtures. These special modules can be automatic or semiautomatic with one or two manual loading station.
These machines require minimum adjustments and are fully automatic. Thanks to the industrial process controller in the machine it is possible to eradicate human error and provide savings on cycle time and quality |
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VELOLINE is the new linear pallet base system completely mechanically controlled and manufactured by VELOMAT.
An innovative system of transmission operates the indexed motion of the manufacturer of conveyor. The cams directly engage the pallets, ensuring absolute precision and repeatability of position. The precision, experience and accuracy guaranteed by COLOMBO FILIPPETTI in the manufacturing of components, allows high speed operation with intermittent high velocity motion, smooth and without vibrations. The pallets are made of aluminium and their shape or dimensions do not depend on the conveyor. There is the possibility to choose stroke, number of pallets and index time.
We can supply it for operation in any orientation, with pallets facing vertical or horizontal. The space between the sides of the pallets is sealed with a rubber industrial seal to keep out dust and debris. |
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VELOMAT SRL is the leading base machine manufacturer for high production automated assembly applications.
VELOMAT machines are created by incorporating the line of patented quality components manufactured by COLOMBO FILIPPETTI with VELOMAT experience in the assembly automation field.
VELOMAT 1000 Synchro is a rotary base machine completely mechanically operated and manufactured by VELOMAT. The pick and place motions of the individual industrial manipulators is obtained from the rotation stage, operated by a Colombo Filippetti cam mechanism following optimised kinematic laws of acceleration and deceleration. The final movements being extremely smooth, precise, and without vibration. The main characteristics that distinguish VELOMAT 1000 SYNCHRO are: high rigidity of the manipulators, high flexibility and vast ranges of cycles, high weight carrying capacity, adjustable strokes in horizontal and vertical direction, and high production rates. |
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VELOMAT 500 SYNCHRO is the new rotary base assembly system manufactured by VELOMAT. Consisting of mechanical controlled industrial manipulators and an indexing rotary desk. The base system is characterised by a single motor, operating both indexing table and manipulators in an absolutely synchronised motion. The pick and place motion of the manipulators is obtained by the synchronised motion of two reciprocating plates that are controlled by a Colombo Filippetti cam mechanism. Thanks to mechanical synchronised motion and to the small masses moved, the base system VELOMAT 500 SYNCHRO is able to offer many features such as: precision, high speed, low vibration, quiet motion, and absolute repeatability of movement. VELOMAT 500 SYNCHRO is the solution to assembling that requires precision, reliability, low costs and high production rates.
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-assembly systems, lines and devices,
-armature and stator winding units,
-testing systems and equipment |
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bott workplace systems meet all the requirements for flexibility, modularity and functionality. Our workplace systems can be adapted to your individual specifications.
Basic modules with adjustable working height, runners/castors and cable/hose reels ensure that everything you need is always ready to hand. bott creates for you an absolutely flexible and ergonomic working environment. All components of our workplace systems are designed to be adaptable to staff needs and tasks. The result is custom single or group professional workstations which simplify all working processes. |
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Amongst the characteristics of our machines, such as the industrial design and ease of operation, one of the key aspects is modularity, a feature that facilitates installation of sizeable systems within only a few hours.
Our modular designs also have the consequence that installed systems can be versatile owing to their upgradability. Individual stations of sections of a modularly-designed system can be upgraded or developed to take advantage of new technical advances. |
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Rotary transfer machines are for end users that produce high volumes of batches (approximately one million components per annum) and machine components with dimensions that fit in a 250 mm. cube.
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Modular systems for flexible and customized automation
We develop and manufacture complex system solutions for assembling products of up to a 0.5m³ cubage for the automotive industry and the respective components supplying industry as well as the micro-engineering / micro-optics industry. We also design, layout and supply unique complex assembly systems of modular design meeting high quality professional standards. For example, we develop the following systems:
JENOMAT for airbag modules
JENOMAT for electrical industrial heating elements
JENOMAT for professional gear modules
JENOMAT for professional fan components
JENOMAT for professional engine mountings
JENOMAT for optical fibers
JENOMAT for intake tubes
JENOMAT for flashing professional lights |
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| Designed for high speed, fully automatic precision component assembly and offers micron-level placement accuracy for photonic, wireless, and medical applications. |
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PEMSERTER® Series 4® Professional press
Click for more info. A 6-ton (53.4kN), manual, pneumatic press with built in point-of-operation safety center and 18"(45.7cm)-throat depth.
PEMSERTER® Series LT/4™ Press
Click for more info. A 3-ton (26.7kN), manual pneumatic press with internal point-of-operation safety device and 10"(25.4cm)-throat depth.
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| Sinergo as a result of hard work and daily study of the most varied soldering applications makes completes assembling, welding, testing and manufacturers of marking systems, art the customer's specific request. The designing and manufactoring of both professional software and electronic-mechanical components are carried out by Sinergo itself. |
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| Designed for fully automatic, precision microelectronics assembly and performs professional adhesive dispense, pick and place component placement, eutectic die attach, and flip chip operations. This versatile machine is well suited for a high mix, low volume production environment, and can easily be configured for high volume production by adding automated handling capabilities. |
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Flexible Pick-o-Mat
Description
Our standard Pick-o-Mat assembly system is characterised by the following special features:
* Short cycle times with up to 75 cycles per minute
* Precise assembly routines
* Two sizes:
POM 1100 - based on the indexing table TC 320T
POM 1500 - based on the rotary indexing ring TR 1100A
* High degree of flexibility
* Variable position of all pick-and-place modules and professional press or test modules
* Robust design
* Standard base of solid welded construction with protective housing
* Simple control with only two drives |
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Complete production stations.
(Small islands) of assembly made up of, FIFO, support work stations of professional press and screw driver for the assembly in great series in the mechanical engineering industry. |
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| LINE OF INSTALLATION - Auto industry - PINS - ELECTRIC PRESS FORCES 4 TONS (details to see FILE pdf BY BOND Internet) |
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The SMD-Pick and Place process is the most time-critical procedure within the scope of the complete production centre. Quantitatively we cover the range from preliminary prototype productions, small and medium series up to large-scale production. Qualitatively our SMD equipment allows the placement of simple components up to ultra-fine-pitch, BGAs and odd-forms.
This overall product range is divided into five basic areas:
1. The systems LM 900 and LM 901 are the worldwide most usual manual Pick and Place systems in the SMD production. As the global market leader we can look back on twenty years of experience. This manual Pick and Place machines are especially appropriate to the assembly of prototypes and small series.
2. The semi-automatic Pick and Place system range SM 902 relieves the operator with PC-controlled placing and insures hundred percent correct placement.
3. Our placer LM 904 is a two-arm-system. Useful for SMD Pick and Placement as well as Fine-Pitch placement.
4. Our µPlacer offers selektive Pick and Place, particularly for post-placement of single components and high complex circuitries like Ultra-Fine-Pitch components.
5. The placeALL® Systems PA 500 and PA 600 constitute the latest standard for the fully automatic Pick and Place. The capability is between 2.500 and 6.500 components per hour, real.
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The automation of odd-form component placement is economically justified when a variety of components need to be placed at high production rates. The flexibility of our equipment provides the automation capability of odd-form components even for variable batch sizes and a number of different component shapes to be placed.
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SYNCHRONOUS MECHANICAL MOVEMENT:
- Designed for heavy-duty cycles
- Devised for elementary control
- Sized for 24/7 operation with no routine maintenance |
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