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Industrial production line of condensers entirely automated and robotized, calling upon:
* 10 robots,
* a table XY of 15 m ²,
* 5 control systems per vision,
* 2 welding machines ultrasound,
* 9 vibrating bowls.
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AP&T´s niche tools and production solutions are available in product areas like deep drawing, fire extinguishers, heat exchangers, air duct parts, pressure vessels and filter housings. We also manufacture complete assembly lines for microwave oven cavities. 3-5 operations in separate machines. Manually or semi-automated lines. Hydraulic, pneumatic and servo powered.
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Hydraulic press with sensitive hand lever control (HF-STS)
Standard version:
* Sensitice hand lever control (joystick)
* Safety button for 2nd hand
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Pressing force infinitely adjustable (approx. 10 - 100%)
Accessories:
* Mechanical stroke limitation of the ram
* Forche/path control device (e.g. for quality control in the case of pressing-in and riveting operations)
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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From the idea to the realization, SCHMIDT Technology offers turn-key
systems.
A team of experienced and highly specialised engineers and toolmakers
create solutions from a simple workstation to a fully integrated assembly
line.
Extensive knowledge in press applications leads to efficient
design and manufacturing of press workstations; by integration of other
components such as bowl feeders or ball screw units.
Flexible hardware, sophisticated controls and safety technology are the
fundamentals for machine high efficiency. Avoiding machine
down-times and reducing waste materials (NOK) are the key factors to
economic production.
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Assembly systems to application specifications
* Modular assembly lines and hybrid systems on the basis VARIOMODUL®
* Assembly machines with individual degrees of automation
* Automatic assembly systems (circular indexing machines, robots)
* Integration of laser machining
* Integration of function test stands
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AGME design and manufacture rotary table assembly machines with AGME standard equipment incorporating the most modern technology in the automation industry. These special machines allow components to be transferred to different work stations with a rotary movement and they are designed to manufacture our customer’s parts in the most cost effective way.
AGME rotary transfer machines carry out a wide range of forming and assembly processes: simple operations of pressing, riveting and marking as well as more special operations like bush or spring insertion, tube forming, bending, flaring, crimping and screwing. These work modules can also incorporate automatic feeding systems, positioning and adjustment units, robots, subassembly control and test stations and all necessary fixtures. These special modules can be automatic or semiautomatic with one or two manual loading station.
These machines require minimum adjustments and are fully automatic. Thanks to the process controller in the machine it is possible to eradicate human error and provide savings on cycle time and quality
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Line of assembly of limp of cellular culture
This line of assembly is articulated around an intelligent transport system made up of shuttles on monorail in closed loop. The prints of the shuttles receive the products to be assembled. The shuttles stop at each station described hereafter, where the various stages of assembly are carried out:
1. Deposit bases by a robot
2. Treatment of the bottom of the base
3. Deposit lids on the bases
4. Welding ultrasound of the lid on its basis
5. Leak test of the bottles
6. Clipsage of the cap on the neck of the bottle
7. Ejection of the bad bottles
8. Plugging of the graduation
9. Transfer of the bottles on a conveyer of exit
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Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Pressing force infinitely adjustable (approx. 10 - 100%)
* NC-control DWS 5
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* 2-hand control, switchable to sensitive hand lever control (joystock)
* Forche/path control device (e.g. for quality control in the case of pressing-in and riveting operations)
* Mechanical stroke limitation of the ram, adjustable with micrometer screw (HZ 6,3 - HZ 25)
* Mechanical stroke limitation of the ram, motor-adjustable (HZ 16 - HZ 500)
* Column-guided ram plate (HZ 16 - HZ 500)
* Tension lock for pivot clamping in the ram plate (HZ 16 - HZ 500)
* Shut height / stroke differing from standard
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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VELOLINE is the new linear pallet base system completely mechanically controlled and manufactured by VELOMAT.
An innovative system of transmission operates the indexed motion of the conveyor. The cams directly engage the pallets, ensuring absolute precision and repeatability of position. The precision, experience and accuracy guaranteed by COLOMBO FILIPPETTI in the manufacturing of components, allows high speed operation with intermittent high velocity motion, smooth and without vibrations. The pallets are made of aluminium and their shape or dimensions do not depend on the conveyor. There is the possibility to choose stroke, number of pallets and index time.
We can supply it for operation in any orientation, with pallets facing vertical or horizontal. The space between the sides of the pallets is sealed with a rubber seal to keep out dust and debris.
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VELOMAT SRL is the leading base machine manufacturer for high production automated assembly applications.
VELOMAT machines are created by incorporating the line of patented quality components manufactured by COLOMBO FILIPPETTI with VELOMAT experience in the assembly automation field.
VELOMAT 1000 Synchro is a rotary base machine completely mechanically operated and manufactured by VELOMAT. The pick and place motions of the individual manipulators is obtained from the rotary indexing table, operated by a Colombo Filippetti cam mechanism following optimised kinematic laws of acceleration and deceleration. The final movements being extremely smooth, precise, and without vibration. The main characteristics that distinguish VELOMAT 1000 SYNCHRO are: high rigidity of the manipulators, high flexibility and vast ranges of cycles, high weight carrying capacity, adjustable strokes in horizontal and vertical direction, and high production rates.
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VELOMAT 500 SYNCHRO is the new rotary base assembly system manufactured by VELOMAT. Consisting of mechanical controlled manipulators and an indexing rotary table. The base system is characterised by a single motor, operating both indexing table and manipulators in an absolutely synchronised motion. The pick and place motion of the manipulators is obtained by the synchronised motion of two reciprocating plates that are controlled by a Colombo Filippetti cam mechanism. Thanks to mechanical synchronised motion and to the small masses moved, the base system VELOMAT 500 SYNCHRO is able to offer many features such as: precision, high speed, low vibration, quiet motion, and absolute repeatability of movement. VELOMAT 500 SYNCHRO is the solution to assembling that requires precision, reliability, low costs and high production rates.
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Automatic Assembly Machine for ball valve bodies, made up of an electromechanical table with 12 stations and complete with processing housings.
Automatic and pneumatic groups for the assembly of the components.
Electric unit with components supplied by Siemens.
Machine management software.
Safety covers.
Declaration of conformity to EC directives.
Theoretical cycle time for the assembly of the valve body: 6 seconds
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Assembly lines
The Dynamic Assembly System (DAS) is a modular factory platform for light assembly, inspection, test, repairing and packing applications. DAS combines flow oriented dynamic production control and modular automation for increased production efficiency. This modular automation platform includes a range of standardized modules as workstations, conveyors and flexible buffers. Robot cells can be integrated into the line.
The goods are transported on product carriers with a RFID tag. It includes our flow management software "Youtilize" to execute orders, route the product carriers, gather quality data, handle stock and provide electronic work instructions to operators. Both the plug-and-play modules and the product carriers have their own embedded intelligence.
Modularity standardized communication allows step-by-step automation.
It is easier to add features to the assembly line when needed. Features are easily tested offline and testing is not interrupting production. The integrated modular system from FlexLink is effective, requires minimum
maintenance and is easily adjustable to changing needs in the production process.
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Complete production lines.
(Small islands) of assembly made up of, FIFO, support work stations of press and screw driver for the assembly in great series in the mechanical engineering industry.
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Technical Info:
- Feed, pick and place
- Integrating diverse functions
- Output 30 - 120 ppm
- Flexible and re-configurable
- Reliability and robustness
- Process Integration
- Bespoke functionality
- Attractive payback
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DIRECT ACTING PRESSES
Rack-and-pinion presses with round ram
APZ series
mäder rack-and-pinion presses transmit their pressing
force constantly over the entire length of the stroke.
Direct power transmission via the hand lever permits
extreme precision in the pressing operation.
The improved transmission ratio enables a higher compression
force to be achieved for the same force
applied.
The following quality features are characteristic of all
mäder rack-and-pinion presses:
- anti-twist ram
- infinitely adjustable stroke length:
Standard: via setting screw
MICRO: via micrometer screw
- Height adjustment of the press head using
a threaded spindle
- 360° infinitely adjustable hand lever
- adjustable return stroke power
Rack-and-pinion presses are therefore ideal for:
- pressing-in longer components and for
- jointing operations over long strokes
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TOGGLE PRESSES
Manual toggle presses with round ram
EP series
Toggle presses only produce their rated force at the end of
the stroke, the bottom dead centre (BDC). In doing so, the
high working pressure of the press is achieved using the toggle
mechanism with a relatively low effort (approximately
150 N) on the part of the user.
Toggle presses are therefore used where the full force of the
press is only required over a short distance at the end of the
working stroke, e.g. in assembling, punching, riveting,
stamping, gluing etc.
All mäder toggle presses are distinguished by the following
quality features:
- factory-set bottom dead centre (BDC)
- simple adjustment of the height of the press head
using a threaded spindle
- hardened and ground ram
- long, honed and therefore highly precise ram guide
- ground press tableC
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4-Component Ball Plunger Assembly Machines
1,000 parts per hour
Our assembly machine automatically loads four components and assembles them into the final product. Integrated checking of final assembly with automatic sorting - during unloading - is one of many key features of this assembly machine. System includes five bowl feeders for automatic loading of all components, handling a wide range of ball plunger sizes. Custom machines also available.
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SANKYO BH Series Linear & Rotary Assembly Base Machine
- Cam driven: accurate, high speed, high capacity, reliable
- 0 to 90-cycles per minute continuous or cycle on demand
- 6 to 24 indexing dial stops
- 0 to 12 came driven linear handlers
- Lift stroke 0~50mm, extend stroke 0~60mm (custom free)
- 90 to 330 degree index period
- Sychronized linear & rotary motions with 1 motor
- Linear precise motions with ±0.02mm accuracy
- 1-input shaft revolution equals 1-full cycle
- Clutch-brake drive up to 80 stop/starts per minute
- Multiple timing sensors, adjustable, for interlock/stop motor
- Optional quick adjust torque limiter with overload sensor
- AC, DC, UL/CE approved, explosion-proof, motor drives
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- Focus your engineering resources on the most strategic expertise in the project.
- Cam driven systems are our core business while designing and making efficient and reliable transmissions is our daily mission.
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Extremely simple construction, high lever operating/pressing force ratio and highest safeguard while working.
Press fundamental feature is the easy and quickie interchange and adjusting of punches and dies.
It doesn’t work with any energy source, apart the manual force, thanks to the lateral lever that with a move of 90° can enable a high pressure.
Wide use in many production lines.
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The automation of odd-form component placement is economically justified when a variety of components need to be placed at high production rates. The flexibility of our equipment provides the automation capability of odd-form components even for variable batch sizes and a number of different component shapes to be placed.
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SYNCHRONOUS MECHANICAL MOVEMENT:
- Designed for heavy-duty cycles
- Devised for elementary control
- Sized for 24/7 operation with no routine maintenance
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Flexible Pick-o-Mat
Description
Our standard Pick-o-Mat assembly system is characterised by the following special features:
* Short cycle times with up to 75 cycles per minute
* Precise assembly routines
* Two sizes:
POM 1100 - based on the rotary indexing table TC 320T
POM 1500 - based on the rotary indexing ring TR 1100A
* High degree of flexibility
* Variable position of all pick-and-place modules and press or test modules
* Robust design
* Standard base of solid welded construction with protective housing
* Simple control with only two drives
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-assembly systems, lines and devices,
-armature and stator winding machines,
-testing systems and equipment
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Amongst the characteristics of our machines, such as the industrial design and ease of operation, one of the key aspects is modularity, a feature that facilitates installation of sizeable systems within only a few hours.
Our modular designs also have the consequence that installed systems can be versatile owing to their upgradability. Individual stations of sections of a modularly-designed system can be upgraded or developed to take advantage of new technical advances.
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Reliable, high-performance systems for the assembly of micro-technology parts
Automation expert with over 40 years experience, mta builds on its highly-qualified people as well as on its unique know-how especially in the soldering and dispensing processes, to provide the best turnkey assembly system solutions to its customers.
Thanks to mta's R&D department, its techniques, products and services are constantly adapted to the market developments and the needs of its customers.
mta production units based on rotary tables or semi-automatic or fully automatic lines have, to date, assembled, soldered, dispensed and tested several billion parts throughout the world.
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The Linear Type System represents high-performance solutions with unlimited possibilities.
The principle:
At 64 individual operation procedures per cycle, at 80 cycles per minute, it’s possible to assemble even intricate elements economically. This technology is based on single cam driven stations which are being synchronized by an upright shaft. Available in up to 4-track versions, the linear type, run with targeted flow of material, comes as a high-performance device with a turnout of 320 parts per minute, at an elevated output level.
* Multiple lines of products or product variants
* High flexibility by the use of exchangeable as well as connectable and disconnect-able stations
* Integration of several processes, such as printing, corona treatment, bagging, hot stamping, sealing, ultra-sonic-welding, and of course much more
* A concept that is based on a proper flow of materials
* From raw material to finished product
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bott workplace systems meet all the requirements for flexibility, modularity and functionality. Our workplace systems can be adapted to your individual specifications.
Basic modules with adjustable working height, runners/castors and cable/hose reels ensure that everything you need is always ready to hand. bott creates for you an absolutely flexible and ergonomic working environment. All components of our workplace systems are designed to be adaptable to staff needs and tasks. The result is custom single or group workstations which simplify all working processes.
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