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Hydraulic press with sensitive hand lever control (HF-STS)
Standard version:
* Sensitice hand lever control (joystick)
* Safety button for 2nd hand
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Pressing force infinitely adjustable (approx. 10 - 100%)
Accessories:
* Mechanical stroke limitation of the ram
* Forche/path control device (e.g. for quality control in the case of pressing-in and riveting operations)
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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From the idea to the realization, SCHMIDT Technology offers turn-key
systems.
A team of experienced and highly specialised engineers and toolmakers
create solutions from a simple workstation to a fully integrated assembly
line.
Extensive knowledge in press applications leads to efficient
design and manufacturing of press workstations; by integration of other
components such as bowl feeders or ball screw units.
Flexible hardware, sophisticated controls and safety technology are the
fundamentals for machine high efficiency. Avoiding machine
down-times and reducing waste materials (NOK) are the key factors to
economic production.
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Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Pressing force infinitely adjustable (approx. 10 - 100%)
* NC-control DWS 5
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* 2-hand control, switchable to sensitive hand lever control (joystock)
* Forche/path control device (e.g. for quality control in the case of pressing-in and riveting operations)
* Mechanical stroke limitation of the ram, adjustable with micrometer screw (HZ 6,3 - HZ 25)
* Mechanical stroke limitation of the ram, motor-adjustable (HZ 16 - HZ 500)
* Column-guided ram plate (HZ 16 - HZ 500)
* Tension lock for pivot clamping in the ram plate (HZ 16 - HZ 500)
* Shut height / stroke differing from standard
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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Wheel-set press
* Wheel-set press (RP)
Pressing force: 1.000 - 10.000 kN
Wheel-set presses are sinplifying the wheel mounting and dismounting and are speeding up the repair or assembly of wheel-sets at rail vehicles.
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DIRECT ACTING PRESSES
Rack-and-pinion presses with round ram
APZ series
mäder rack-and-pinion presses transmit their pressing
force constantly over the entire length of the stroke.
Direct power transmission via the hand lever permits
extreme precision in the pressing operation.
The improved transmission ratio enables a higher compression
force to be achieved for the same force
applied.
The following quality features are characteristic of all
mäder rack-and-pinion presses:
- anti-twist ram
- infinitely adjustable stroke length:
Standard: via setting screw
MICRO: via micrometer screw
- Height adjustment of the press head using
a threaded spindle
- 360° infinitely adjustable hand lever
- adjustable return stroke power
Rack-and-pinion presses are therefore ideal for:
- pressing-in longer components and for
- jointing operations over long strokes
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TOGGLE PRESSES
Manual toggle presses with round ram
EP series
Toggle presses only produce their rated force at the end of
the stroke, the bottom dead centre (BDC). In doing so, the
high working pressure of the press is achieved using the toggle
mechanism with a relatively low effort (approximately
150 N) on the part of the user.
Toggle presses are therefore used where the full force of the
press is only required over a short distance at the end of the
working stroke, e.g. in assembling, punching, riveting,
stamping, gluing etc.
All mäder toggle presses are distinguished by the following
quality features:
- factory-set bottom dead centre (BDC)
- simple adjustment of the height of the press head
using a threaded spindle
- hardened and ground ram
- long, honed and therefore highly precise ram guide
- ground press tableC
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Extremely simple construction, high lever operating/pressing force ratio and highest safeguard while working.
Press fundamental feature is the easy and quickie interchange and adjusting of punches and dies.
It doesn’t work with any energy source, apart the manual force, thanks to the lateral lever that with a move of 90° can enable a high pressure.
Wide use in many production lines.
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ERmet : Modular Pressfit Tools: For Male Connectors
ERmet connectors can be end to end mounted in modular layout. To be able to pressfit the selected connector layout for your application in a rationalized way, we have designed the necessary pressfit tools to be modular too. This is true of the tools both for male connectors and for female connectors. The tool bases, also termed anvils, are fixed in a tool holder. Each connector module requires an appropriately sized tool module.
The standard tool holders are designed for two 50 mm modules (modules A, B, L and M), pressfitting a total module length of 100 mm. Due to the modular tool configuration, pressfitting can be carried out in any order. Using filler elements, it is also possible to pressfit just individual modules.
ERmet : Modular Pressfit Tools: For Female Connectors
ERmet connectors can be end to end mounted in modular layout. To be able to pressfit the selected connector layout for your application in a rationalized way, we have designed the necessary pressfit tools to be modular too. This is true of the tools both for male connectors and for female connectors. The tool bases, also termed anvils, are fixed in a tool holder. Each connector module requires an appropriately sized tool module.
The standard tool holders are designed for two 50 mm modules (modules A, B, L and M), pressfitting a total module length of 100 mm. Due to the modular tool configuration, pressfitting can be carried out in any order. Using filler elements, it is also possible to pressfit just individual modules.
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TOX-Presses
The gentle giants
Power + Intelligence:
Force capacity from 2 to 2000 kN intelligently monitored
Modular Design:
Even in the selection of a standard press, you have vast possibilities to individualize your press. The modular TOX principle provides for an uncomplicated realization. Also a customized press, dimensionally and functionally.
Press frames
- C-frames
- 2 column
- 4 column
- Welded frames
Drive modules, Machine Bases, Tooling, Part Loading,
TOX-Controls; TOX-Monitoring
Perimeter Guarding, Safety Equipment
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PEMSERTER® Series 2000® Press
Click for more info. An 8-ton (71.kN), fully automatic with programmable logic controller, menu driven touch screen, built in safety device and 24" throat depth.
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PEMSERTER® Series 4® Press
Click for more info. A 6-ton (53.4kN), manual, pneumatic press with built in point-of-operation safety device and 18"(45.7cm)-throat depth.
PEMSERTER® Series LT/4™ Press
Click for more info. A 3-ton (26.7kN), manual pneumatic press with internal point-of-operation safety device and 10"(25.4cm)-throat depth.
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203: Assembling press (production of stacker cranes)
Assembling press (production of stacker cranes)
Assembling press
This press is used to insert bolts in wheel suspension. The assembled part is used inside the axle driving shaft of wheels (production of stacker cranes).
Techn. data:
Press capacity: 800 kN
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Hydraulic C-frame blanking press (HZS)
Double-sided blanking press (HDS)
Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Mechanical stroke limitation of the ram, motor-adjustable (depth stop)
* Cutting force absorption for max. pressing force
* Pressing force infinitely adjustable (ca. 10-100%)
* Manually operated central lubrication for ram
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* Hydraulically controlled ejector/drawing cushion underneath the table top
* Hydraulically controlled ejector in the ram
* Hydraulic tool clamping
* 6/8-fold guided ram / column-guided ram plate
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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TOX-Presses with servo-drive TOX-ElectricDrive
Tailored drives from 0,5 – 400 kN.
The modular concept of our presses: from the standard press up to the individual plant – everything is possible. Rugged and economic, long-lived and versatile, CE-conform and in line with UVV (German Accident Prevention Regulations), including comprehensive accessories. Type-tested safety controls and process monitoring systems – everything is available.
When work processes require high flexibility and precision, then conventional drives are often no longer sufficient. This calls for the use of electromechanical servo drives.
The drive variant TOX-ElectricDrive has a most-precise mechanics and user-friendly software
From the standard drive up to the complex special machine.
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Standard Features
• Direct drive servo indexer reduces maintenance and improves accuracy.
• Hydraulic clutch and brake providing fast starting/stopping.
• Hydrostatic and hydrodynamic piston slide guiding system.
• Quick lift feature for quick and easy die access.
• Pressure monitored recirculating oil lubrication system.
• Cast frame construction improves vibration absorbtion.
• User-friendly multi-lingual control.
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