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AGME design and manufacture rotary table assembly machines with AGME standard equipment incorporating the most modern technology in the automation industry. These special machines allow components to be transferred to different work stations with a rotary movement and they are designed to manufacture our customer’s parts in the most cost effective way.
AGME rotary transfer machines carry out a wide range of forming and assembly processes: simple operations of pressing, riveting and marking as well as more special operations like bush or spring insertion, tube forming, bending, flaring, crimping and screwing. These work modules can also incorporate automatic feeding systems, positioning and adjustment units, robots, subassembly control and test stations and all necessary fixtures. These special modules can be automatic or semiautomatic with one or two manual loading station.
These machines require minimum adjustments and are fully automatic. Thanks to the process controller in the machine it is possible to eradicate human error and provide savings on cycle time and quality
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VELOLINE is the new linear pallet base system completely mechanically controlled and manufactured by VELOMAT.
An innovative system of transmission operates the indexed motion of the conveyor. The cams directly engage the pallets, ensuring absolute precision and repeatability of position. The precision, experience and accuracy guaranteed by COLOMBO FILIPPETTI in the manufacturing of components, allows high speed operation with intermittent high velocity motion, smooth and without vibrations. The pallets are made of aluminium and their shape or dimensions do not depend on the conveyor. There is the possibility to choose stroke, number of pallets and index time.
We can supply it for operation in any orientation, with pallets facing vertical or horizontal. The space between the sides of the pallets is sealed with a rubber seal to keep out dust and debris.
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VELOMAT 500 SYNCHRO is the new rotary base assembly system manufactured by VELOMAT. Consisting of mechanical controlled manipulators and an indexing rotary table. The base system is characterised by a single motor, operating both indexing table and manipulators in an absolutely synchronised motion. The pick and place motion of the manipulators is obtained by the synchronised motion of two reciprocating plates that are controlled by a Colombo Filippetti cam mechanism. Thanks to mechanical synchronised motion and to the small masses moved, the base system VELOMAT 500 SYNCHRO is able to offer many features such as: precision, high speed, low vibration, quiet motion, and absolute repeatability of movement. VELOMAT 500 SYNCHRO is the solution to assembling that requires precision, reliability, low costs and high production rates.
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VELOMAT SRL is the leading base machine manufacturer for high production automated assembly applications.
VELOMAT machines are created by incorporating the line of patented quality components manufactured by COLOMBO FILIPPETTI with VELOMAT experience in the assembly automation field.
VELOMAT 1000 Synchro is a rotary base machine completely mechanically operated and manufactured by VELOMAT. The pick and place motions of the individual manipulators is obtained from the rotary indexing table, operated by a Colombo Filippetti cam mechanism following optimised kinematic laws of acceleration and deceleration. The final movements being extremely smooth, precise, and without vibration. The main characteristics that distinguish VELOMAT 1000 SYNCHRO are: high rigidity of the manipulators, high flexibility and vast ranges of cycles, high weight carrying capacity, adjustable strokes in horizontal and vertical direction, and high production rates.
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Technical Info:
- Feed, pick and place
- Integrating diverse functions
- Output 30 - 120 ppm
- Flexible and re-configurable
- Reliability and robustness
- Process Integration
- Bespoke functionality
- Attractive payback
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SANKYO BH Series Linear & Rotary Assembly Base Machine
- Cam driven: accurate, high speed, high capacity, reliable
- 0 to 90-cycles per minute continuous or cycle on demand
- 6 to 24 indexing dial stops
- 0 to 12 came driven linear handlers
- Lift stroke 0~50mm, extend stroke 0~60mm (custom free)
- 90 to 330 degree index period
- Sychronized linear & rotary motions with 1 motor
- Linear precise motions with ±0.02mm accuracy
- 1-input shaft revolution equals 1-full cycle
- Clutch-brake drive up to 80 stop/starts per minute
- Multiple timing sensors, adjustable, for interlock/stop motor
- Optional quick adjust torque limiter with overload sensor
- AC, DC, UL/CE approved, explosion-proof, motor drives
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- Focus your engineering resources on the most strategic expertise in the project.
- Cam driven systems are our core business while designing and making efficient and reliable transmissions is our daily mission.
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The automation of odd-form component placement is economically justified when a variety of components need to be placed at high production rates. The flexibility of our equipment provides the automation capability of odd-form components even for variable batch sizes and a number of different component shapes to be placed.
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SYNCHRONOUS MECHANICAL MOVEMENT:
- Designed for heavy-duty cycles
- Devised for elementary control
- Sized for 24/7 operation with no routine maintenance
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Flexible Pick-o-Mat
Description
Our standard Pick-o-Mat assembly system is characterised by the following special features:
* Short cycle times with up to 75 cycles per minute
* Precise assembly routines
* Two sizes:
POM 1100 - based on the rotary indexing table TC 320T
POM 1500 - based on the rotary indexing ring TR 1100A
* High degree of flexibility
* Variable position of all pick-and-place modules and press or test modules
* Robust design
* Standard base of solid welded construction with protective housing
* Simple control with only two drives
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FMS
Flexible Assembly System
With the progressive, powerful Flexible Assembly System FMS Bihler give the fully automatic flow-line assembly a decisive stimulus. The innovative and fully integratable machine concept enables rapid and economic manufacture and assembly of complete mechanical and electro-mechanical assemblies with verified high quality. The combination of many different work processes and multiple-machining on a basic machine provide for maximum economic operation. The patented intermittent transport system and the oscillating linear rail control guarantee highest precision and high cycling rates. Besides the machine stands out for its high availability which is due to short setting-up times and standard spare parts as well as quick changeovers of products. Purpose-optimized housing structures guarantee maximum functionality and quiet operation and allow mounting of all the appropriate processing modules. The external form allows the operator to approach the machine more closely and give him a better overview and facilitates access to all units for mounting, adjustment and servicing the FMS.
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AUTOMATIC ANIMATRICE IN HF MOD. SALION Automatic machine of great reliability, ideal in order to thread whichever type of metallic spirit, normal schools with hinge monoblock or hinge flex in astine of celluloid, propionato acetate or is of shape parallel that pantografata, fustellata or iniettata, also of small dimensions. The machine is complete of automatism for the cargo of the auctions and the spirits.
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General Description: Utilising cam motion technology to achieve precise and controlled motion with high precision accuracy.
Technical Info:
- Output speeds up to 120ppm
- Suitable for multiple part assemblies
- Multi or single tooled
- Product variations, sizing and retooling
- Synchronised cam driven mechanisms
- Versatile process integration
- Modular design
- Suitable for cleanroom environments
- Manufactured to GAMP4 standards
- Long term precision and reliability
- Accessibility
- Integrated safety guards
- Utilising multi-lane product handling techniques and high speed feeding technology
- Products handled include:- baby products, glue bottling and filling, general medical devices, widgets, contact lenses, plumbing fittings, plastic mouldings
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SI-F209
Compact-Sized, Fine Pitch SMT Pick & Place Equipment
The fine-pitch SMT equipment is compact (1.2 meters across) and features the new Flying Vision & Nozzle Change system that dramatically reduces time loss during head movement and reduces the gap between actual cycle time and catalog tact time. Four machines on a line require less space than a full-sized rotary head machine and can handle PWBs as large as 460mm x 360mm(LxW).
Flying Vision & Nozzle Change
Reduce loss time during head movement and minimizes the gap between actual cycle time (production cycle time) and catalog tact time through part recognition and nozzle change during head pick-up.
Flying Nozzle Change (High-Precision Mounting)
Fixed and moving cameras achieve high-precision mounting enabling the cellular mounter to handle BGA/CSP mounting with a finer grid pitch. Allowing the production line to meet smaller component and higher-density mounting requirements.
Rear Tray (Wider Parts Size Range)
Process products ranging from microchips to large connectors, feeder units accommodate up to 40 cassettes (front) and 80 trays (rear), a single machine can handle a high-density PWB.
Parts Selection Display
Standard Parts Template contains parts data. Save tedious data-entry time and shorten lead times when parts or models are changed.
Optional Handy Console
In addition to Main Control Panel operation, the (optional) Handy Console can also control the Sony cellular mounters using Microsoft Windows compatibility for basic programming and model changing operations.
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General Description: Two types of linear assembly are available – Carousel and Over and Under. Complimenting the modular Project Daytona system these are pallet indexing systems especially suited for high volume production.
Technical Info:
- Output speeds up to 1000ppm
- Suitable for multiple part assemblies
- Full high speed automation
- Synchronised cam driven mechanisms
- Multi or single tooled
- Tooling flexibility
- Versatile process integration
- Complex product assemblies and processes
- Modular design
- Substantial investment in automation equipment.
- Suitable for cleanroom environments
- Manufactured to GAMP4 standards
- Rigid construction
- Long term precision and reliability
- Compact
- Accessibility
- Integrated safety guards
- Products handled include:- pen needle, inhalers, needlesets, syringes, valve assemblies, deodorant sticks, anti-tamper caps, plastic mouldings, general medical devices.
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Wes-Tech has taken the industry lead in combining the best of high speed dedicated assembly equipment with the flexibility of a non-synchronous system. By combining these two technologies our customers can have the best of both worlds: reliable, high speed cam motions together with the flexibility and configurability of a non-synchronous pallet conveyor assembly system.
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Mikron Assembly Technology is the leading manufacturer of customized, high performance, high output assembly and test solutions for products that you canhold in your hand.
The systems are class 10,000 cleanroom compliant and, for medical/pharma applications, Mikron offers qualification in line with GAMP/FDA guidelines.
Mikron is active in the following main markets:
Automotive industry, Medical industry, Telecommunication, Electrical components, Consumer goods
Product Family
G05™ assembly systems:
Mikron linear assembly systems are based around two highly standardised cells: G05™ Linear Assembly and G05™ Assembly Center. They operate at up to 100 cycles/min, with the possibility of 60% reusability and ease of adaptability for new variants. The range gives the possibility of manual, semi- and fully-automatic cells, offering perfect customisation and progressive investment for individual customer needs.
G05™ feeding systems:
G05™ Polyfeed is an innovative flexible feeding system offering speeds of upto 60 cycles/min using vision based parts recognition and specially designed to integrate in Mikron assembly systems. G05™ Palletizer is a palletizing system for handling trays up to 400x600 mm.
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Mikron Assembly Technology is the leading manufacturer of customized, high performance, high output assembly and test solutions for products that you canhold in your hand.
The systems are class 10,000 cleanroom compliant and, for medical/pharma applications, Mikron offers qualification in line with GAMP/FDA guidelines.
Mikron is active in the following main markets:
Automotive industry, Medical industry, Telecommunication, Electrical components, Consumer goods
Product Family
G05™ assembly systems:
Mikron linear assembly systems are based around two highly standardised cells: G05™ Linear Assembly and G05™ Assembly Center. They operate at up to 100 cycles/min, with the possibility of 60% reusability and ease of adaptability for new variants. The range gives the possibility of manual, semi- and fully-automatic cells, offering perfect customisation and progressive investment for individual customer needs.
G05™ feeding systems:
G05™ Polyfeed is an innovative flexible feeding system offering speeds of upto 60 cycles/min using vision based parts recognition and specially designed to integrate in Mikron assembly systems. G05™ Palletizer is a palletizing system for handling trays up to 400x600 mm.
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Assembly lines
The Dynamic Assembly System (DAS) is a modular factory platform for light assembly, inspection, test, repairing and packing applications. DAS combines flow oriented dynamic production control and modular automation for increased production efficiency. This modular automation platform includes a range of standardized modules as workstations, conveyors and flexible buffers. Robot cells can be integrated into the line.
The goods are transported on product carriers with a RFID tag. It includes our flow management software "Youtilize" to execute orders, route the product carriers, gather quality data, handle stock and provide electronic work instructions to operators. Both the plug-and-play modules and the product carriers have their own embedded intelligence.
Modularity standardized communication allows step-by-step automation.
It is easier to add features to the assembly line when needed. Features are easily tested offline and testing is not interrupting production. The integrated modular system from FlexLink is effective, requires minimum
maintenance and is easily adjustable to changing needs in the production process.
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AP&T´s niche tools and production solutions are available in product areas like deep drawing, fire extinguishers, heat exchangers, air duct parts, pressure vessels and filter housings. We also manufacture complete assembly lines for microwave oven cavities. 3-5 operations in separate machines. Manually or semi-automated lines. Hydraulic, pneumatic and servo powered.
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4-Component Ball Plunger Assembly Machines
1,000 parts per hour
Our assembly machine automatically loads four components and assembles them into the final product. Integrated checking of final assembly with automatic sorting - during unloading - is one of many key features of this assembly machine. System includes five bowl feeders for automatic loading of all components, handling a wide range of ball plunger sizes. Custom machines also available.
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Complete production lines.
(Small islands) of assembly made up of, FIFO, support work stations of press and screw driver for the assembly in great series in the mechanical engineering industry.
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Industrial production line of condensers entirely automated and robotized, calling upon:
* 10 robots,
* a table XY of 15 m ²,
* 5 control systems per vision,
* 2 welding machines ultrasound,
* 9 vibrating bowls.
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Technical data and special features
Ability to run new part variants without retrofitting
Installation location: Ontario, Canada
Assembly line footprint: 10 x 4 m
Servo-driven cam-indexing conveyor system
Compact machine layout
Flexibility for new programs
Part dimensions: 850 x 650 x 700 mm
Cycle time: 7 Sec
11 Automatic stations
2 Manual stations
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Assembly systems to application specifications
* Modular assembly lines and hybrid systems on the basis VARIOMODUL®
* Assembly machines with individual degrees of automation
* Automatic assembly systems (circular indexing machines, robots)
* Integration of laser machining
* Integration of function test stands
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Line of assembly of limp of cellular culture
This line of assembly is articulated around an intelligent transport system made up of shuttles on monorail in closed loop. The prints of the shuttles receive the products to be assembled. The shuttles stop at each station described hereafter, where the various stages of assembly are carried out:
1. Deposit bases by a robot
2. Treatment of the bottom of the base
3. Deposit lids on the bases
4. Welding ultrasound of the lid on its basis
5. Leak test of the bottles
6. Clipsage of the cap on the neck of the bottle
7. Ejection of the bad bottles
8. Plugging of the graduation
9. Transfer of the bottles on a conveyer of exit
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-assembly systems, lines and devices,
-armature and stator winding machines,
-testing systems and equipment
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Amongst the characteristics of our machines, such as the industrial design and ease of operation, one of the key aspects is modularity, a feature that facilitates installation of sizeable systems within only a few hours.
Our modular designs also have the consequence that installed systems can be versatile owing to their upgradability. Individual stations of sections of a modularly-designed system can be upgraded or developed to take advantage of new technical advances.
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Reliable, high-performance systems for the assembly of micro-technology parts
Automation expert with over 40 years experience, mta builds on its highly-qualified people as well as on its unique know-how especially in the soldering and dispensing processes, to provide the best turnkey assembly system solutions to its customers.
Thanks to mta's R&D department, its techniques, products and services are constantly adapted to the market developments and the needs of its customers.
mta production units based on rotary tables or semi-automatic or fully automatic lines have, to date, assembled, soldered, dispensed and tested several billion parts throughout the world.
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