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Pallet live storage systems play an increasingly important role in warehousing and storage technology, as users recognise their potential for improving efficiency. In the past, pallet live storage was mainly installed as a buffer store in the production area as well as in warehouses and despatch areas. Today, there is a strong tendency towards using the pallet live storage system for order picking because the FIFI principle is strictly main-tained. An equally interesting option is push-back pallet racking which allows compact storage according to the LIFO principle.
The system specific compact lane configuration in with as well as in height results in a high storage density and thus in an optimum utilisation of available warehouse volume.
With pallet live storage, floor space utilisation is 60% higher than with conventional racking. Moreover, constant availability of stock avoids idle times.
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Live racking is fitted with a slightly-inclined gravity flow rack which allows the pallets to slide down to the other side at a controlled pace thanks to gravity.
Advantages:
- Enables perfect pallet turnover (FIFO SYSTEM).
- Maximum capacity as storage system is compact.
- Time and space saved in pallet handling.
This is an ideal system for warehouses of perishable goods, although it can also be used in any industry or distribution business (food, car and pharmaceutical industries, chemicals, etc.).
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The distinction between related companies lies in decisive details and lets them develop in totally different directions. Based on standard solutions, our made-to-measure pallet stores take account of individual structures and the potential for future development in your company. Regardless of whether they are designed in the form of a silo, selfsupporting with roof and walls or installed in a hall, our pallet stores can be flexibly expanded and permit single or multiple storage depths up to a maximum height of 30 metres.
Advantages:
- Compact construction up to 30 metres high
- Single or multiple storage depths
- State-of-the-art handling systems ensure rapid access times
- Flexible expansion, modular design
- Can also be realized with roof and walls
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DeepLane™ FIFO Storage Systems
That Increase Your Warehouse Capacity
A First In, First Out (FIFO) pallet flow storage system can double or triple the capacity of a warehouse. This alternative to drive-in, static racks or storing pallets on the floor is ideal for freezer warehouses, food distribution centers and storage of high-volume consumer goods.
Advantages of DeepLane™ FIFO system:
FIFO inventory control
Minimizes warehousing and handling costs
Maximizes warehouse capacity / cubic storage space utilization
Operates in temperature range -30F to 150 F
Flow Rails are composed of:
Standard flow rails constructed from 4" x 1" galvanized steel with flow wheels mounted in a single or double staggered configuration
3" diameter flow wheels are fully-spoked
Cast aluminum flow wheels are available for impact protection
DeepLane™ Centrifugal Speed Controllers (Brakes) are composed of:
All steel gears to maximize performance and life of mechanism
Oil impregnated bronze bushings at all shaft locations provide maximum support and guarantee precise gear alignment
No springs or mechanical adjustment required - Westfalia's brake tire maximizes pallet engagement by compressing and taking shape of the bottom board surface, conforming to the shape of warped or cracked bottom boards
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The dynamic or stacking MRK pallet storage system lets you set up LIFO (last in, first out) or FIFO (first in, first out) systems for any kind of storage requirements.
MRK Stack Racking Storage:
Its "corridor" structure optimises volumes and surfaces, reducing service aisles and increasing storage volume by 80%. This storage system is adapted to LIFO stock management systems.
MRK Dynamic Storage:
By eliminating service aisles, the MRK increases available storage space, optimises FIFO stock management, enhances productivity, assures more compact storage for easier order preparing operations, and reduces operating costs while providing increased safety of use.
The use of this storage system is simplicity itself: The pallets are moved by gravity from the loading area to the retrieval area, reducing travel time and the risk of errors.
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-Quick access to bar stock, pallets, cassettes
-Crane operating elements guarantee easy and safe operation
-Different shelf dividers ensure flexibility
-Optional individual bar removal and supply to a saw roller conveyor possible
-Usable load up to 3 tons
-No „overhead handling"
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We provide everything - from each component up to complete conveyor system solutions - for moving heavy cartons and pallets.
Our robust, long-lasting equipment can be supplied in various lengths and widths with a standard overall height of 500 mm. This includes roller conveyors for wire-mesh boxes and pallets or overhead chain conveyors - available in various designs.
The conveyors can achieve speeds of up to 0.4 m/s. We have accessories, such as our turntable for changing direction 90°, 180° or 270°.
Our range naturally also includes modules such as the pallet dispenser that centers and feeds pallets onto the conveyor track, and measuring and monitoring devices for detecting the state of the pallets inside the conveyor system.
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Description
The outstanding features of our LS fast cycling assembly system are:
* Short workpiece carrier changing times
* Modular design
* Completely jerk and impact free motion
* Flexibility: Any combination options
View a LS280 system in action: click on the video
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TRANSLIGNE is the distributer on France of the chain conveyer with accumulation SPANGLED.
This conveyer is used in all the industrial sectors including that very demanding of the car.
There exists in 4 widths standards: 250mm, 350mm, 450mm and 600mm being able to transport loads up to 200 kg per pallet.
The objective of SPANGLED is always to find a solution with the customer requirement, even if should be carried out special components.
Its potential of manufacture enables him to hold of the very short delivery periods at very competitive prices.
You can consult the heading description to obtain detailed informations on our conveyer, its implementation or the various possibilities of configuration.
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General
A proven and tested modular system for individual pallet changer designs, manufacturing cells and F.M.S. Systems. Equally suitable for new machines as well as the upgrading of existing installations.
Application
Suitable for all machines on the market including vertical turning machines, measuring machines, as well as individual solutions for pallet changers and manufacturing cells.
Construction
All units in this modular system are produced from high quality materials and workmanship. The drive, switch and control elements are quality-approved articles for performance confidence. Installations incorporate a self-contained hydraulic system where required.
Pallets
Can be furnished according to DIN, ISO or Factory Standard. Other manufacturers pallets can also be transported.
Control
Systems are provided with basic controls to facilitate pallet changes. Cell scheduler and cell controllers are also available. Systems are supplied to customer requirements or with suitable interface to suit existing system and OEM requirements.
Installation/Commissioning
Systems are supplied with necessary foundation hardware. Our skilled personnel will commission the installation or provide turnkey solutions if required.
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Line of assembly or packaging following your schedule of conditions on the basis of:
- roller conveyers, with band, chain
- transfer to plates
- Manual, motorized or automated System
- Workstations to measure in aluminum profile
- Flow storage
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Flexible and economic industrial system, adapted to the circulation of pallets part holders for the realization of lines integrating of the automatic or manual work stations.
General principle: the displacement of the pallets part holders is ensured by two parallel bands, facilitating the establishment of the thrusts, indexings and other elements.
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Logitron 900 label printer applicators may be operated in single or double axis mode (for two or one-stop application of two labels) and may also apply labels to stacked pallets. They are typically driven using Logisoft SW from an industrial PC.
The key features of Logitron 910 palette labellers are:
Built using proven industry-standard components fromblue-chip suppliers.
Choice of print engine to comply with customer preferences.
IP55 and 380 volt options.
Designed, built and operated in accordance with LogiGoTM minimum down-time maintenance and service principles.
Fully compatible with Logisoft message design, printer control and networking software. 900 series label printer applicators for pallets are robust best-of-class systems for applying EAN128 standard A4 and A5 labels to pallets and other large items.
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A label robot for automatic labelling of pallets, as a system supplier REO-PACK offers to integrate labelling as part of the end of line system. After stretchwrapping, a label is often the only means of identification on a pallet that can be used for traceability or destination. The label robot features:
- Rigid construction for industrial applications
- Can label on the front side and top of the pallet
- Up to 120 pallets/hour line speed
- Siemens PLC controller
- Fully enclosed plexi glass housing for protection
- Industrial PC with touchscreen for easy operation and data handling
- Thermo transfer print head for labels up to A4 size
- 800mm stroke of the printer arm ensures a large range of pallet sizes can be labelled
- Bar code scanner to check label quality
- Meets GS1, EAN128, EAN13 standards
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| ... products without technical information |
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CPS PALLET CHANGER
The CPS pallet changer is a mechanical unit applied mainly on horizontal machining centres. The cam mechanism permits the transformation of an input rotary motion in a uniform sequence of intermittent movements of the output shaft, to which the pallet grip arm is splined.
The entire cycle composed of grip, rotation and laying of pallets is realized through a complete turn of the cam shaft.
The complete turn could take from 2.5 to 6 seconds, in accordance to the weight and the pallet entraxe.
Rotation angle of the arm for pallet gripping is usually 180°; it is also possible to project units with different angles (90°, 60°, 45°, 30°)
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Features:
- Best suited for batch, small and large series production
- Compact height, variable gauges
- 5-side processing possible with direct mounting of the workpiece
- numerous options (Integrated blow off, coolant drain, with mounting, clamping and position check; Integrated coupling body for compressed air and hydraulic fluid, impervious to dirt with central locking etc.)
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8-Series: Pallet Changers & FMS
A complete range of automation components for dual shuttle systems or FMS type installations
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WorkPal Compact Servo is a simple, easy-to-use pallet changer for machine tools.
The compact unit comes in several models for practically every purpose in the workshop. Both the horizontal and the vertical motions are adjustable, meaning that the robot can lift the pallet over the chip guard or tray lip of the machine. So – no need for costly modifications to the machine.
The units, which are suited for both toolmaking and series production, can produce for 168 hours a week if necessary. Further benefits include reduced operator dependence, minimised work planning and simpler NC programming.
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RTE ROTARY ELEVATOR
The Rte rotary elevator unit can be used in automations to slave manufacturing machines during pallets handling on automatic assembly lines or on machine tools as pallets changing.
It can be moved in two independent ways:
Indexed rotation carried out through a cam activated by a self-braking gear motor with a number of required stations varying from 2 to 48
Lifting carried out using a pneumatic cylinder having a maximum stroke equal to 50 mm.
The RTE unit is made up of a steel plate supporting a rotary table with a cam activated by a self – braking gear motor and controlled by a FCR micro switch.
Inside the rotary table there is a special pneumatic cylinder vertically moving an aluminum plate on which the needed equipment can be fixed.
The RTE rotary elevator unit is standard built with 2 main sizes:
RTE 06 P with a maximum capacity of 150 kg and compressed air pressure of 5 kg/cm²
RTE 06 P with a maximum capacity of 300 kg and compressed air pressure of 5 kg/cm²
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| ... products without technical information |
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