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PASE Group, Inc. offers a variety of net-weight drum and tote filling systems that are easy to operate and can be customized to fit your filling requirements. Systems are guaranteed to improve your profitability and production by accurately, gently, and consistently dispensing your products into the containers. Each of these systems is designed for harsh industrial operations with simple, user-friendly designs and controls interfaces. Some of the features of this equipment include:
- Filling method chosen from controls interface (Sub-fill, with Product Tracking, Top-Fill, or In-Bung)
- Quick change filling lances with docking stations for multiple filling lances and automatic cleaning functions. Cleaning is controlled by the filler PLC. This is a perfect fit if downtime and cleaning are wasting valuable production time or if you need a guarantee of zero cross contamination between your products.
- No upstream control valves are required with proportionally controlled throttling valve. Instead, this is controlled by the filling lance.
- Recipe design and product variable storage settings.
- All systems have pump control systems in place for electric or air-powered pumps.
- Filling lance standard materials are: 316/316L pacified stainless steel and teflon, 3A approved. Other materials are also available, such as: PVC, PVDF, Hasteloy, Titanium. All lances have drip-free plug (foot valves) on tip of lance.
- Drip cups, fume hoods, and splash protection systems are standards for our equipment.
Fully-automatic drum filling system, includes, but not limited to the following functions:
- Pre-filling drum orientation station
- Sub-fill with tracking, top-fill, bottom fill selection
- Automatic, controlled 3-zone conveyor sections
- Cleaning-while filling station for optional, additional filling lances
- Proportionally controlled filling lances with no up-stream valves required
- 316/316L pacified product contact parts
- Automatic, powered container height adjustments
- Product filling and cleaning recipes
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Automatic drum filler Type 31 - Type 33. "Plug and Fill"
Feige offers even more stages of expansion for the drum filling machine “Type 33” presented in 2004 for the filling of steel and plastic drums. These modular stages of expansion prove the leading market position of Feige among the manufacturers of filling machines. Automatic de-bunging and bunging station, nitrogen purging or pre- and final filling station can be combined as per requirement.
After installation and power supply has been put on, the machine is ready for use as electric and pneumatic control has been designed in such a way that it perfectly fits into one common control cabinet. Cable conduits and cable laying can be spared during installation. The basic idea of a quick “Plug & Fill” machine has even been improved. Everything is ready mounted for production, in case of hazardous area application in zone 1 tested and designed as per ATEX regulation.
With these user-friendly “Plug & Fill” machines, Feige Filling continues to realise their high demands on filling machines. These extremely compact filling machines are simply brought into position via forklift truck. A foundation is not necessary. After installation and after power supply has been put on, compressed air and product line are connected. Straight afterwards, the filling of liquid or pasty products can be started.
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FRICKE pallet filling systems are available for all filling types into buckets, hobbocks, canisters, barrels or standard intermediate bulk containers (IBC). Determine the calibratable weight ranges by the selection of your scale(s), and make use of the following advantages:
Automatic weight settings
Time consuming settings by the operating personnel at the weighing terminal have become almost fully unnecessary as the system automatically suggests the various setpoint and tare weights, frequencies as well as coarse and fine flow parameters.
Practical single-handed operation
The valve can be easily positioned above each container opening with one hand, and the filling cycle started by pressing a button. This is due to the especially user friendly handle fitted to a smooth operating, swivelling telescopic arm running in roller bearings.
Expansion of the scope of containers
Additional small containers of 2.5 to 30 kg can be filled using a second scale with a lower weighing range.
Filled containers need not be palletised
No physical strain during palletising filled containers. Empty canisters or barrels are arranged on a pallet and subsequently filled.
Reduced risk of accident
No stationary elements, such as frames required to slide the valve. Impacts or crushing as a source of accident during operation are therefore excluded.
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The AdaptaFil™ Benchtop's patent pending technology features four easy-changeover metering systems, electronic networking capabilities and sophisticated, user-friendly controls all in a small and sleek stainless steel package about the size of a microwave. The AdaptaFil™ promises to revolutionize and redefine semi-automatic filling operations and offer customers a level of functionality and versatility seen only in fully automatic filling systems. The features include:
-Accommodates a Piston, Gear, Lobe, or Peristaltic pump on the same base
-Features Servo Motor Driven Technology
-The HMI touchscreen allows you to create, save, and copy 100+ recipes
-Additional capabilities include weight compensation, batch counting, and data transfer
-Optional clean-room design available
Machine Type:
Benchtop
Metering Systems:
Piston, Gear, Lobe, Peristaltic
Container/Closure:
Microtubes, Vials, Glass, Plastic, Syringes, IV Bag, Eye Dropper, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene, Pen
Application:
Clinical Trials, Low Volume Production, Samples, Contract Packaging, Research & Development, Test lab, Pilot Plant, OEM Applications, Hotel Amenities, Cost Reduction, Pen Filling
Industry:
Pharmaceutical, Biotechnology, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Diagnostics, Veterinary
Product:
Viscous, Semi-Viscous, Water Thin, Lotion, Cream, Gel, Thixatropic, Particulate Laden Material, Shampoo, Adhesives, Parenterals, Laundry Detergent
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DAB Semi-Automatic Benchtop
DAB Series Semi-Automatic Benchtops are heavy duty fillers for use with viscous, semi-viscous or free-flowing products. Mascara, creams and lotions can be handled with ease. Volumetric adjustment from .03 to 1100 cc per nozzle.
The DAB Benchtop can be outfitted with multiple filling units to increase your output.
Filamatic offers free product testing, rentals, leasing programs, and a "try before you buy" option. They'll be happy to answer any questions you have and help you identify which machine and filling unit is right for you.
Machine Type: Benchtop
Metering Systems: Piston, Rolling Diaphragms
Container/Closure: Microtubes, Vials, Glass, Plastic, Syringes, IV Bag, Eye Dropper, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene, Pen
Application: Clinical Trials, Low Volume Production, Samples, High Accuracy, Contract Packaging, Research & Development, Quick Changeover, Test lab, Pilot Plant, Hotel Amenities, Pen Filling
Industry: Pharmaceutical, Biotechnology, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Diagnostics, Veterinary
Product: Viscous, Semi-viscous, Water Thin, Lotion, Cream, Gel, Thixatropic, Particulate Laden Material, Shampoo, Adhesives, Parenterals, Laundry Detergent, Stick Deodorant
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AB Series machines are medium duty fillers ideal for repetitive dispensing of various liquids for fill volumes ranging from .05 to 260 cc per nozzle. This single nozzle filling machine incorporates a variable speed electrical gearmotor drive. This rotational drive turns a crankshaft that drives a volumetric piston pump called a "Filling Unit". The Filling Units are accessories that are offered to dispense a wide range of liquids. The Filling Units are fabricated from either glass or Stainless Steel. The machine is offered in three models that operate at a maximum rate of 85RPM, 35RPM, and 23RPM.
Air operated models available for use in hazardous environments.
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ORG-4 is a semi-automatic filling machine designed for the bulk filling in cartons with butter/margarine.
Technical characteristics:
Type - Semi-automatic; screws;
Product- Butter, Margarine;
Output- up to 151 cartons/ h;
Inner size of box- 20kg- 380x253x228 mm; 25kg- 380x253x260 mm;
Dosing- 20; 25kg (custom weights optional)
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Semi-Automated small container filling equipment.
- Volumetric
- Time/Pressure
- Net-Weight
- Mass-Flow
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Semi-automatic fi lling machines for vacuum bags
With its modern design and functions, its compact size and ergonomic shape, SYMPATY® is an easy-to-use compilation of simple technology, offering the opportunity for increased productivity and a guarantee of the quality of the packaged product. 3-step filling process : 1)tap removal. 2)removes air from the bag, meters flow and fills bag - nitrogen injection (if option) 3)tap fitting.
Scope of application :
For wine, fruit juice, water, milk, syrup, alcoholic beverages, soup,...
SYMPATY® can be programmed to fill vacuum bags ranging from 2 to 30
litres. Suitable for use with the following tap models: Vitop, Flex-Tap,
Press-Tap, Vinitap. Other models as option.
STANDARD EQUIPMENT :
- Chassis equipped with 4 wheels and a box support tray
- Pump with stainless steel casing and turbine, 82 hl.p.h flow-rate,
equipped with full drainage function and inverter
- Multi-lingual display panel with a range of functions : cycle counter,
statistics, troubleshooting, maintenance, ...
- Integrated CIP circuit with automated cleaning of the vacuum circuit
- Purge on shutdown and start-up
- Cleaning tube with jointing tip
- Vacuum monitoring and control : pressure and activation (integrated
anti start-up safety device)
- 360° multi-directional finger retainer plate
- Pressure gauge with integrated 5 micron mini-filter
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Semi-automatic FRICKE filling systems can be used to fill all standard single containers in any desired way.
You can choose from the mobile FRICKE Compact and FRICKE A 30 systems which have been proven in practice and convince at first glance.
All systems guarantee you
calibratable filling
fast and easy valve cleaning
simple one-man operation
Low space requirement
The compact FRICKE filling systems require little cost intensive production space.
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FiLL-SEAL 5
Semi-automatic filling and sealing machine for injected unit-doses.
Formats: from 0.25 to 10ml.
Max production rate: 1.500 unit-doses /hour
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These machines cover volumes up to 30000 ml within the packaging sector.
They are built in semi-automatic versions for an output rate up to 250 units per hour, with filling systems by volume or dosing system by weight, depending on the product and the container
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ILERSAC A - AUTOMATIC BAG PLACER
Automatic bag placer model ILERSAC A has been designed to handle paper, PE or woven PP open mouth bags, reaching capacities up to 720 bags per hour.
It can incorporate any product dosing type on top depending on the product to be bagged either in gross or net weight configuration.
ILERSAC A is composed by the following stations:
Empty bags magazine
Bag catching group:
It is formed by a main body where different vacuum cups are located. They can be easily adjusted on guides. Frame is driven by pneumatic cylinder with two movements to proceed with the complete catching cycle:
1. Vertical: system goes up and down to take the empty bag and raise it from the stack.
2. Frontal tilting: system tilts and delivers the empty bag at the level of main frame where bag opening station is located.
Bag opening station
Placing arms
Filling spout
Bag mouth stretching and flattening
Quick exit belt conveyor
Closing belt
Height adjustment for exit belts
90º bag pusher
OPTIONS:
Side kicker
Motorised height adjustment for exit belts
Tight-proof filling spout
Bag lifter for quick exit belt
Bottom vibration
Motorized bag top guiding system
Kit for handling of side-gusseted bags:
It is composed by three modules: Bag catching station,
Side pincers at filling spout. They keep the gussets closed to deliver them this way to the guiding for its later closing & Motorized bag top guiding system.
ATEX Version
Anti-corrosion version
+ info in www.tmipal.com
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RS20 Special, automatic packaging machine starting from paper or paper-based pre-made bags.
It fills and closes paket shape bags: 45-55 ppm for 1 kg. of flour or similar products. Easy size changeover.
Very economic and efficient line, ideal for making high quality bags at a very good quality/price relation.
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The TOPLINE has been especially developed for powdery products, just as flour, starch, baking ingredients, yeast, etc. as well as pet food.
All necessary steps from the filling up to the closing of the open-mouth bags take place in the compact cabinet of the TOPLINE. After the empty bag has been taken out of the bag magazine and opened it is exactly placed at the filling spout. During the filling clamping jaws grab the bag from all sides in a secure and dust-tight way. The filled and compacted bags are closed by either sewing, folding, sealing and/or hot melt activation.
Advantages:
- clean product filling
- high bag filling degree
- clean packing environment and compact packing room due to the integration of all necessary filling and closing modules in one cabinet
- empty and full bag transfer at the same height during the complete filling and closing cycle
Machine output:
200 - 800 bags per hour for filling weights from 10 to 25 kg
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Möllers Rotary Impeller Packers fill fine to the finest materials in valve-sacks with high filling capacities. They are composed of the rotary packing silo and attached filling-modules with horizontal filling-impeller, filling valve, filling spout, attached bag rest in DMS load cells and weighing electronics.
Main advantages:
- Horizontal rotary filling impeller = low energy consumption, low wear
- Compact construction, low space required
- Rotronik®-packer control = central control and monitoring of all filling modules, automatic filling-weight correction, rapid product change
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The METRAL ER rotary bagger is a model that allows for a configuration of 3 to 12 slots, reaching a pace of over 4,500 bags/hour.
The combination with a "Speedy" bag dispenser delivers an entirely automatic, high-speed bagging process with the utmost reliability.
The touch screen it contains allows for simple and intuitive communication between man and machine, allowing access to the work parameters for each of the slots, production graphics, alarm register,….As a bonus, this data can be transferred in real time to the network.
Each opening has an electronic weight control system that automatically controls and optimizes the filling cycle.
It also controls the rest of the cycle’s processes such as automatic calibration, the height of the valve seat, the position of bag release, monitoring of broken or poorly positioned bag.
This model’s design allows easy access to all the places subject to wear and tear or the ones that require preventive maintenance.
Waste pick-up and breathing holes keep the bag clean throughout the process. As a bonus, ultrasound welding equipment can be installed, guaranteeing that the bag is sealed.
Metral, with more than 30 years of experience and more than 1,600 machines installed worldwide, offers its customers an overall, efficient solution for bagging, palleting, and packaging.
A team of highly-qualified professionals are at your service around the world.
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