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This system is formed by a central aisle along which a stacker crane travels. Two racks, built at either side, are used to store boxes or trays. The picking and handling area is formed by conveyors and is positioned at one end or at the side of the racking. Here, the stacker crane deposits the load extracted from the rack. The conveyors then take the box to the operator and once the job has been completed, the box is returned to the stacker crane which then places it back in the racking. The whole system is controlled by a warehouse management programme which registers the location of all the materials in the warehouse and keeps an inventory in real time.
These warehouses can be double or single depth. Double-depth warehouses enable storage of two levels deep in each location, which is ideal for companies that seek a balance between storage capacity and rapid handling.
Within the category of automated warehouses for boxes, Mecalux has created the automated IN-A-BOX warehouse. This is a simple and standard automated storage system for boxes which includes in a single product the racking, machinery, P&D station and the warehouse management software.
Advantages:
Automation of the entry and exit operations of products
Savings in storage space.
Eliminates manual management mistakes.
Controls and updates the inventory.
Works continuously all year round.
Maximises service capacity for clients.
Rapid return on investment.
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The need to maximise the surface area in warehouses has led to the development of stacker cranes, designed to work in very narrow aisles and at heights above 30 metres.
Their vertical and horizontal speed and their automated operation triple the capacity of pallet extraction and handling.
The stacker cranes are guided by a profile fitted on the racks above the crane and by a rail anchored to the floor.
The racks can be double- or single-depth. Double-depth racking enables two levels of storage depth in each storage space, thus maximising capacity.
Advantages:
Automation of products going in and coming out.
Elimination of mistakes made by manual procedures.
Control and updating of inventory management.
Management software which coordinates all the movements of the warehouse.
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Automatic warehouses
The automatic warehouse is one of the most efficient solutions in order to handle specific room requirements and to optimise operative flows.
Each solution must be considered in connection to the overall warehouse operativeness be it of finished products, inter-operative or linked to the production; it must also take into account the characteristics of the product to handle as well as the feeding frequency required. Each machine has specific features for a specific solution range. The type of machine to use is determined by two main characteristics: capacity and picking system. Both determine the machine speed and flexibility affecting the global system productivity. The machines selected for the material handling departments have following features:
* high movement speed and high acceleration
* movement precision
* flexibility and modularity of the system and its parts
The automatic warehouse must always be integrated with a logistic process by studying the best way to render the flows organic and to guarantee precise and quick operations.
Thanks to the experience gained by the Incas Group and its selected partners, each system is made of modular standard elements, even if the solution is always customised in order to meet your needs both in case of a revamping as well as in case of a new warehouse. The systems are in any case turnkey supplied.
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Order picking systems based on the goods-to-operator principle are increasingly integrated into logistic concepts.
The most common system is automated bin storage (BITO type AKL) with individual positions for bins or for trays which are either loaded with several bins or equipped with dividers.
BITO is one of the few single-source suppliers on the market to provide shelving and racking complete with the matching bins or trays.
Advantages of the system
extremely short access times
optimum utilisation of the available warehouse height with highbay racking constructions
modern warehouse management systems guarantee a very good availability of all product lines and ensure permanent stock control
automated servicing allows to handle heavy weight unit loads
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The modular design of the new Flexible Pallet Automation is practical, yet easy to customize. In-line pallet buffer racks can be one, two or three levels high, expand to the left or right, and have pallets on one or both sides of the rail. Different pallet sizes are even allowed.
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MULTIPLO is a new concept in vertical design storage systems. The use of small-sized boxes means it is possible to handle one article code at a time. The MULTIPLO structure consists of two parallel rows of boxes separated by a high speed, central retrieval rack feeder that offers a high number of operations per time unit, and the numerous access bays allows several users to use the storage facility simultaneously. The machine is managed by a complete and simple to use management software that offers considerable flexibility in the retrieval processes and the possibility of interfacing with the company network. MULTIPLO is the innovative vertical storage system that is perfect for fast picking.
Advantages
Maximum exploitation of vertical space
Modularity that is tri dimensional and for the number of bays
Single/multiple bays, and on different levels
High handling speeds
Standard and removable loading unit
Protection against dust and unauthorised entry
Operating SW connectable to company IT system
Simplicity of use with touch screen displays for each bay
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A large range of accessories, constantly updated, completes the series of Modula products and allows the final user to maximize the potential of the installation.
Machine performance is maximized by the quality standard and optional functions and features. All machine functions are very user friendly and efficient with very high quality components, creating maximum efficiency. The connection to an ELECTRONIC COUNTING SCALE makes it is possible to quickly pick and count certain quantities of hardware or other small parts. The LED INDICATOR Pick to Light Bar identifies exactly and immediately each specific picking or storing compartment; PARTITIONS/DIVIDERS and ADDITIONAL EXTENSIONS allow the user to create individual adjustable compartments within each tray for maximum flexibility.
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This system is mainly comprised of Stacker Crane, Rack, and Conveyor. It features automatic entry/exit system, efficient usage of storage space and easy maintenance, and ultimately enables companies to improve productivity through WMS and corporate ERP.
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With our broad range of storage products you can optimise throughput and improve the accuracy of your deliveries. Our VARIOSTORE™ miniloads automatically store and retrieve totes, trays or cartons. They can be used for a wide range of applications. Our VARIOSTORE™ HDS is ideal for situations where a large number of SKUs need to be accessed frequently. It can achieve up to 1,000 tote movements per hour.
Depending on your specific situation, throughput can be improved substantially by applying multiple lifts or shuttles. Storage capacity can be increased significantly by applying double deep storage.
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-Quick access to bar stock, pallets, cassettes
-Crane operating elements guarantee easy and safe operation
-Different shelf dividers ensure flexibility
-Optional individual bar removal and supply to a saw roller conveyor possible
-Usable load up to 3 tons
-No „overhead handling"
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System Logistics designs and builds stacker cranes especially developed for any need of vertical automatic warehouse to store different types of loading units (UDC). The stacker cranes handle loading units inside the lanes among the racks, picking them from the suitable stations of the handling system and laying them in the storage units, and vice versa. They are equipped with one or more collecting parts suitable to the different features of the loading units.
The stacker cranes enable completely automatic, fast and safe handling movements.
System Logistics produces many versions inside two main families; all of them can be configured according to the needs of each individual project:
ROBOSTORE
They are high-performing stacker cranes (with single or double mast) suitable for handling medium and heavy loads in ambient, cooled or drilled conditions:
• Type of loading units that can be handled: pallets, metal or plastic cases, frames and other
• Maximum load capacity: from 600 to 3000 kg
• Max. height: up to 36 m
• Max. horizontal speed: up to 4 m/s
• Load collection devices: telescopic, single or double-depth forks, multi-depth satellite trucks
MINISTORE
They are top performing stacker cranes (with single or double mast) suitable for handling light loads:
• Type of loading units that can be handled: metal or plastic containers, boxes, trays and other
• Maximum load capacity: up to 500 kg
• Max. height: up to 22 m
• Max. horizontal speed: up to 5.5 m/s
• Load collection devices: telescopic forks, single bench,
grips or drives, etc...
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Stack-U-Rak rack supported stacking system with integral crane lets you make efficient use of valuable floor space.
It can be used to protect tools, dies and fixtures or to organize components, subassemblies and work-in-process.
It simplifies the handling of heavy items, speeds storage and retrieval, and ends long waits for lift trucks.
Integral pallets are vertically adjustable and feature a foolproof engagement design. They are available in a wide range of easily customized styles to meet your specific needs.
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·Ideal space utilization with operating gantry crane traveling on top of superstructure
·Heights from 4 to 20 m
·Storage volume up to 8,000 tons
·Loads up to 5 tons/cassette
·Up to 32 picks/hour
·Cassette lengths from 3 to 12 m
·„Rack supporting building„ design available
·Integrated scales (optional)
·Integration with KASTO CNC-saws (optional)
·With undercarriage: Fast commissioning system
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Ideal for small to medium size applications due to a variety of station designs; material delivery to automatic saw(s)
-Heights from 3 to 8 m
-Up to 24 picks/hour
-Loads up to 1,2 tons/cassette
-Utilization of customer’s own cassettes (option)
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-Semi-automatic "Operator-to-Material" design, ideal for commissioning jobs with small to medium storage quantities and with smaller to medium cycle time requirements
-Fully automatic design UNIGRIP A brings „Material-to-Operator"
-Loading traverse with (1) one or (2) two cassette storage locations with KASTO-random access principle for high output capacities when storing and removing as well as commissioning
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Dematic multi-shuttle the answer to the trends in the Intralogistik: a modular, scalable high speed camp and Kommissioniersystem, which adapt to special requirements flexibly.
Its throughput can be scaled within wide ranges. It is available in two variants:
Dematic multi-shuttle Captive - for a high goods throughput in Kommissionier and consolidation buffers.
Dematic multi-shuttle Roaming - for storage systems with lower to middle envelope achievement however high requirements at flexibility.
In simulations it was determined that already a plant with four shuttles exceeds the achievement of a shelf control device.
Dematic multi-shuttles make this and the modular expandability - e.g. by re-tooling further shuttles - a singularly flexible and efficient solution under the container storage engineerings.
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A range of products is available that has particularly been designed to meet your requirements on gravimetric filling of containers from 1 kg to 3,000 kg. You can choose from a variety of semi-automatic and fully automatic filling machines. We can offer complete systems for fully automatic packaging processes through the combination of filling equipment with our conveyor and palletising system.
Empty container silo type LGS.
The empty container silo is designed for fully automatic in and out storage of different types of containers.
The silo consists of several layers in different heights. Each layer is equipped with plates. These plates slide or roll on the layers for container transport.
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Short Cut Pasta Storage and Conveying Plants
The exclusive system for the construction of the silos is based on a sturdy load-bearing metal structure, properly designed (calculated and statically dimensioned) to withstand the loads due to the ensiling of the products with the highest specific weight, taking into account all the expected higher loads due to the actual or expected feeding systems (Belt or Bucket Conveyors).
A new system for securing the panels, exclusive by Cusinato, prevents the formation of fissures caused by natural expansions and ambient temperature differences thus eliminating the problem of infiltrations or retention of products.
This structural philosophy makes it possible to eliminate the panels from the support function so that the silo can keep its shape without distortions throughout its life while, at the same time, achieving the highest degree of hygiene inside each cell.
The storage installations are provided with automatic load systems using bucket conveyors (or, upon specific request on behalf of the customer, of mobile belt conveyors), such as to offer complete flexibility of routing and in the combinations of the loads of the cells.
Each cell is provided with a stainless steel spiral (available in several versions, diameters and capacities), with an exclusive design purposely devised and improved through the years so as to carry and deposit the product during the load stage without damage and offering the most economical use of the cells.
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HK Systems’ Storage and Retrieval Machines (SRMs) provide automated buffering, staging and transportation of pallets, cases, bulk product or totes.
Automated Storage and Retrieval Systems (AS/RS) technology minimizes labor and required floor space while maximizing the utilization of existing vertical space. With over 3000 machines installed, the HK SRM line is the most called upon family of automated storage and retrieval machines in North America. These machines handle a wide range of loads and provide the latest in mechanical structures for extended life as well as the best electronic design on the market. Our world class attention to support services ensures that your system will be productive for years.
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This specific storage system receives a product from a roller conveyor which will eventually be transferred to a further roller conveyor. At the operators choice different products can be stored in the buffer-zone between the two roller conveyors.
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The shelf magazine is a storage system with workpiece support and gantry. The FIFO-principle is ensured. The system is expandable as needed because of the modular set up
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The AUTOMATIC warehouses of Bonfanti permits to stock heavy and/or big materials as Coils, bars, profiles, tubes, pipes, sets, pallets, etc.
They consist by the combination of manipulators, rigid systems to move and hoist, interchange shuttles and bays fully of our design.
Bonfanti works in partnership with the main stocking equipments (cantilever, etc) builder.
Main features:
- Maximum weight of the handled materials: up to 60 metric ton
- Maximum dimensions of the handled materials: Without real limits
- Short response times
- High operative performances (variables in function of the handled material)
- Use of automation components of only market leader companies
- Warehouse control and monitoring system verticalized for process typology.
- Management of the missions and of the execution priorities
- The control system is modular and fully configurable
- Statistic and Historical reports
- Predisposition to bi-directional links with production systems (bus, network, hw signals).
- Predisposition to bi-directional links with company information systems (ERP, MES, MRP)
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As a top company in your industry, you need an Automated Storage and Retrieval System (AS/RS) that helps you reduce inventory, shipping and labor costs. You require a supplier who will truly partner with you and develop a warehousing solution just for you.
Automated Storage & Retrieval Systems (AS/RS) increase warehousing efficiency by:
Minimizing your building footprint - up to 40% vs. conventional warehouses - construction cost savings plus a "Go Green with our Flexible High Density" warehouse design with less environmental impact
Maximizing available storage space in existing structures
Reducing your labor & product damage costs
Reducing your energy costs -- up to 30% in cooler environments
Increasing your accuracy & customer service
Westfalia's AS/RS are better by design, due to our patented Satellite® technology, triple supported load structures and more
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The COMMISSIONER is an automatic storage and retrieval system with a lifting beam design that offers both optimal volume utilization and maximum performance. It can be used at building heights of up to 12 meters (39.4 ft) in combination with different load handling devices for double-deep storage.
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CUBE is an automatic distribution machine to store materials of small and average dimension. Minimum noise, reduced power consumption and modern design make its application good in point of sale and in warehouses servicing the public. It can be more than 42 ft long and can store 6458sq.ft. of material covering a surface of just 613 sq.ft. It can work by single pick bays, by superimposed bays, positioned on the machine front or back side. It is provided with a local console allowing the optimization of the picking activities and a visual display of the diagnostic system information. The interface with the company host is made easy. It's a perfect solution to automate the picking and restocking phases in shops, laboratories, and in all environments where the ceiling height available is limited.
CUBE M125
It differs by the loading capacity of the trays in order to satisfy different needs. The external sizes of the modules do not change L 115”x H 110”. The load/unloading bay is internal and offers the possibility to configure the position of the picking bays opposite or one over the other. The performance of the machine are: vertical speed 19”/sec – horizontal speed 19”/sec- nr. of handling operations (120 trays/3 modules) 120/h max.
CUBE XR250
It is different in dimension of trays, for a superior load of charge, 275 and 550 lbs to guarantee an high stocking volume. The modules external dimensions are:L 139”x W 108”xH 106”. The picking/deposit bay is internal and offers the possibility to configure the picking bays in an opposite or superimposed position. The machine performance are the following: Vertical speed 19”/sec. Horizontal speed: 19” /sec.with an access time <1m.
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-Excellent space utilization, for steel service centers; "Material-to-Operator" design
-Extensive variety of order filling station designs increases effectiveness for individual cutting and commissioning tasks for steel, aluminum, plastic or non-ferrous solids or profiles.
-Building heights from 4 to 26 m
-Cassette for a usable load of 1 – 8 tons
-Storage volume approx. 500 – 4,000 cassettes (which is approx. 500 – 30,000 t)
-Up to 60 picks/hour
-Easy user interface, i.e. with bar code entry
-Integrated scales (option)
-Comfortable inventory management with KASTO-Inventory Control Computer
-Integrated logistics solution when interfacing with customer’s Host-system
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The Kardex Industriever is an automated computer controlled vertical carousel which can operate both as a central inventory store or as an online materials handling solution.
The Industriever requires only a few square meters of floor space and makes full use of the available ceiling height with its compact and rugged design. The "Goods to man" principle of automated order picking saves operators countless time consuming trips to and from rows of static shelving bays or even worse mezzanine floors.
The combined use of advanced control and software systems substantially reduces pick times and improves stock accuracy enormously.
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