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Bagging machines of the Form Fill and Seal type manufacture the bag either from a plastic tubular film with a gusset (FFS) or from a flat film (VFFS).
A range of metering-weighing devices installed upstream prepares the doses before filling (net weight).
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State-of-the-art-technology and 40 years of application experience combine to form the ultimate wrappers. The Pack Series of horizontal flow wrappers is the next generation of wrappers from Bosch's Packaging Machine division. From the economical and flexible Pack 201 to the high speed, highly automated Pack 401, Bosch's Pack series can likely meet your flow wrapping needs. Pack wrappers feature the latest control and film sealing technology, producing superior package quality. A powerful, intuitive user interface and quick change parts combine to allow fast and easy changeovers. All pack series wrappers are available globally and supported locally. Partner with a truly global machine supplier, Bosch Packaging Technology.
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Pouch King®
OYSTAR Jones created and patented the Pouch King®, a high performance pouch-packaging machine more then 30 years ago. This improved, high-end system employs printed circuit heating technology, which provides a precise temperature profile across the vertical seal bars of the machinery, making a virtually flawless laminated seal. The Pouch King® has a wide range of feeding systems for both individual and multi-component blends, enabling the customer to have optimal filling and accuracy control.
After filling the pouches, OYSTAR Jones has a variety of transfers available, from multi-lane discharge to fully automated cartoning. The Pouch King® runs at 4000 linear inches of web per minute in the standard format.
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Adjustable Pouch King®
First of its kind pouch size flexibility with high-speed, state-of-the-art sealing technology.
Flexible packaging advances to a whole new level with this machine. Virtually any pouch size within the adjustment range can be produced, using few or no change parts. This ease of reconfiguration will allow customers to achieve the benefits of high speed pouching, while maximizing production flexibility.
Features and Benefits
- High speed up to 500 pouches per minute
- Quick, repeatable pouch size changes
- High reliability for 24/7 operation
- Separate modules for filling and sealing
- Fully servo-driven
- Touch-screen HMI
- Stainless steel frame
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SO NEW-S ELECTRONIC is an innovative machine suitable for packing products such as long cut pasta, bread sticks, chocolate bars, etc. in pillow type bags and also in flow-packed trays if supplied with some special devices. SO NEWS ELECTRONIC is the result of many years of field experience and machine development.
These improvements have further increased the well known reliability of STIAVELLI long cut pasta packaging systems.
The packaging system shown in this brochure is the long cut pasta version of the SO NEW-S ELECTRONIC machine equipped with SPL/E NEW-S double weigher.
ADVANTAGES
¥ High speed reliable packaging system, with excellent weighing accuracy.
¥ Electronic management of all machine parameters thanks to the multitask operator interface.
¥ Minimum percentage of rejected packs due to product contaminated seals.
¥ High performance machine able to handle rough and difficult flowing products.
¥ High quality of components sharply reduces parts wear and consequently maintenance time.
¥ Phased electronic control with automatic resetting after any machine stop.
¥ Operator interface (weigher + packaging machine) with touchscreen colour display for memorization, control and selfdiagnostic of all operation parameters. Possibility of remote control through modem via Internet.
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Automatically forms, fills, and seals 4-side seal sachet
Adjustable vertical sealing dies to accommodate a single pack width
Auger style product filler
Horizontal sealing dies with air operated cut-off knife
Single laminate roll unwind unit with constant tension arm and guide rollers
Photo eye registration to ensure correct positioning of the film in the sealing area
Accurate sealing die temperature controls with fully controllable die pressure
Comprehensive control panel with cycle counter
Tear cut in vertical seal
Servo or Mechanical drive system
Full safety guarding
Metric construction
Machine Speed: up to 50 cycles per minute
Deboss coding is also available
Pack Widths: 30mm to 260mm
Pack Lengths: 30mm to 255mm
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FOUR SIDE SEAL MULTILANE MACHINE MODEL PS-4
Vertical Form Fill Seal
Model PS-4
Features
- Handle all kind of product
- The machine can be supplied with auger filler, cups unit, counter system, and other special filling machine.
- The bag length is electronically adjustable as required on the machine itself while it running. And it can be varied with in 1 mm.
- Photo cell to center the print.
- End of reel detector.
- Easy cleaning and access all parts.
- Vertical knife can be easy take out for grinding.
- The sealing jaws are constant heat control by PID temp' controller.
- Photo cell to center the print.
- Conveyor to discharge the bag
- Control by PLC with touch keyboard.
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The CW Modular Series of shrink wrappers takes on a whole new look for the next generation! We have compiled all the comments, criticism and suggestions from customers, distributors and technicians in developing this new series of shrink wrappers.
Ergonomically designed, the CW-160 Modular horizontal form, fill and seal series of wrappers deliver maximum performance with speed, efficiency and dependability. Its continuous motion and rotary hot knife sealing system ensure speed. Its handwheel adjustable controls, ease of operation and electronic eye sensors provide efficiency. Its simple, mechanical design and heavy duty steel construction guarantee dependibility. The CW-160 Modular offers standard or custom infeeds. Fixed or adjustable height forming plows to meet your exact needs. The CW-160 Modular is fast, efficient and reliable -- delivering maximum performance.
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When speed is what you need, look no further than the high-speed, low-maintenance Conflex CW-160 Horizontal Form Fill and Seal Wrapper! Based on a simple yet brilliant mechanical design, the CW-160 features continuous motion and a rotary hot knife sealing system for maximum speed, hand-wheel adjustable controls and electronic eye sensors for exceptional efficiency... yet this system requires no air. Multiple options available to meet many packaging needs.
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Hugo Beck supplies horizontal form fill and seal machines for different types of packaging for all levels of output ranges of film packaging up to 15,000 cycles/hour in two seal widths.
Intermittent horizontal form fill and seal machines and insertion machines in the lower output range are part of the programme, as are continuously working film packaging machines for the higher output range.
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SFINGE is the right packaging solution for the products have a special length, a special
shape and an high level of fragility.
Products that require a packaging can enhance the care with which you have achieved while maintaining their integrity.
SFINGE comes to you in 2 versions:
- Horizontal at a fixed position for those who manufactures only long products (i.e.: long pasta; special breadsticks, etc.).
- Inclinable until 45° position to guarantee versatility of packing products long when horizontally and produced more fragile when the machine is inclined.
SFINGE realizes bags obtained from reel of film as well bottom square bag or Stabilo Pack.
The performances are determined by each type of product.
Various type of doser/weigher/counter device are matchable upon request.
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CFH Series
High speed total closure shrink wrappers, designed with horizontal or vertical sealing bar modules. This model is often used for retail applications, but can also be used to totally enclose large products. Construction materials, fences, carpets, and any other large, oversize products can be shrink wrapped with total closure using this packaging machinery.
ADVANTAGES
- High speed, continuous motion sealing total closure wraps
- Automatic inline production
- Production rates up to 70 cycles per minute
- Horizontal or vertical seal options
- Automatic product collation, orientation, rotation & stacking
- Wraps individual product, pad/tray or multipacks
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The FS Series Form/Fill/Sealers are fully automatic shrink packaging systems designed to wrap and shrink your product at speeds of up to 40 packs per minute. Ideal for situations where the product is a dedicated size or a dedicated height, the FS offers a simple solution for packaging you product. The FS produces a lap-style seal.
Standard Features of the FS-1 Series
- Vacuum belt infeed.
- Custom made film forming plough.
- Static, drag wire or hot melt longitudinal seal system.
- Reciprocating action across seal.
- Speeds up to 40 packs per minute.
- Heavy duty all welded steel tube construction.
- Optional types of infeed with automatic product collating and loading.
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M.C. Automazioni s.r.l. presents SMILE, the vertical form, fill and seal machine with a FIXED INCLINE of 45° ideal for significantly reducing breakage and damage of fragile and delicate products.
Compact, robust and made using high quality materials, SMILE is designed to meet the most demanding of packaging requirements.
SMILE is the perfect solution for customers demanding high speed production whilst packaging fragile products.
Produced in stainless steel AISI 304, SMILE guarantees a higher level of hygiene and quality.
Our experienced technical staff can provide further information on how M.C. Automazioni s.r.l. can help you with your packaging needs.
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The machine frame is constructed in specially treated and hardened aluminium, all parts in contact with the product are in AISI 316L stainless steel.
The reel of packaging material is housed inside the machine, completely enclosed and protected from external contamination; the reel shaft is positioned to permit easy mounting. The machine comprises 3 Brushless servomotors.
Basic operations are controlled by means of the PLC interfaced with a display panel. Visualization of the following operations from the control panel: length of sachet, output speed, temperature of sealing jaws and sealing rollers, bag-counter, machine alarms, etc. Settings that can be made from the control panel include: length of sachet, output speed, number of sachets to form a group, sealing temperatures, timing for various devices such as printer, vibrator, etc. Photocell mark registration for printed film. Modem for remote diagnosis of PLC software status and display settings. Machine protections with power cut-off when doors are opened. Electrical control cabinet according to the norms in force. Servomotor driven Liquid feed systems according to the type of product, designed for high speed running on up to 16 production lanes.
Feeder suitable for semi-dense liquids containing small particles.
Wide dose range by regulation.
Servomotor driven to allow high speed and easy set up.
Installed power 3 kW.
Air consumption 30 Nl/min. at 6 bar.
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Automatic wrapping machine is designed for making a sleeve of polyethylene film and locating piece products in it with following closing (sealing).
Packed food-stuffs: wafer cups with ice-cream (ø65xø39xø76) and other food-stuffs by the piece.
Dimension of packages:
-length: 100-240 mm;
-width: 55-210 mm;
-height: 10-70 mm.
Technical characteristics:
maximum output capacity- 90 packs/min
dimensions- 3700x900x1600 mm
weight- 370 kg
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Automatic vertical packaging machine designed to form-fill and seal stick packs (3 side seal) starting from a single reel of packaging material. Rapid size change by substitution of forming tubes only. Complete with: forming tubes in stainless steel - Photocell for print centering - heated bar sealing with constant temperature controlled by independent thermo-regulators for each lane integrated by PLC - Mobile support for the sealing and forward movement of film controlled by brushless servomotor - Stop machine at end of reel and motorized unrolling of the same. Operations controlled by PLC and Modem for remote troubleshooting. Visualization from the panel: temperature of the finn sealers and of the heated bars - production speed - number of sticks produced - alarms, etc. Settings carried out from the control panel: output speed, seal temperature, enabling of devices eg. printer, agitator, vibrator, photocell, etc. Safety protections with Power cut-off if doors are opened. Electrical control cabinet according to the norms in force. All parts in contact with the product are in AISI 316L stainless steel.
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The TUBE model packaging machine is a machine with alternating movement that forms, fills and seals stickpacks. These sachets, sealed on 3 sides, are a tubular shape, called “sticks”, or a pyramidal shape, called "tetrahedrons". The machine body is made from anodized aluminium and stainless steel. The parts that come into contact with the product are made of stainless steel. The good quality of the materials used and the cantilever sealing areas allow easy cleaning and high versatility for disassembly. The machines are equipped with a PLC and control display to constantly monitor the dispensing parameters and make the transformation process from stick to tetrahedron quick and easy.
Dosing Unit: volumetric (adjustable).
Products to be packaged: flowing powders and granular products.
Depending on the width of the stickpack, the machine is produced with 2 to 20 lanes.
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FW3430/B
- Three side seal bag, it makes the entire face of pack available for impact and branding messages.
- Hygienic cantilevered open construction under main frame allows products crumbs to fall through the wrapper.
- Box motion end sealer model for hermetic seal package.
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Automatic vertical packaging machine designed to form, fill and seal on 4 sides sachets of thermosealable material. Constructed with a modular system to facilitate rapid size change operations.
The machine frame is constructed in specially treated and hardened aluminium, all parts in contact with the product are in AISI 316L stainless steel.
The reel of packaging material is housed inside the machine, completely enclosed and protected from external contamination; the reel shaft is positioned to permit easy mounting.
The machine comprises 3 Brushless servomotors.
Basic operations are controlled by means of the PLC interfaced with a display panel.
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Multi-purpose machine with TWIN- DOSING- SYSTEM for all product types in four-side-seals, single-dose sachets.
The OMAG C3/1, one-lane-version, is the most versatile machine of the C3 product line.
It can be used for all product types and, without changing parts, is able to produce sachets dimensions from minimum 50 x 85 mm up to a maximum of 140 x 220 mm, with doses from 1 to 250 cc.
It can be equipped with different dosing systems:
Volumetric filler (for free flowing granular products)
Auger filler (for non free flowing powdery products)
Pump filler (for liquid, viscous and pasty products)
Vibrating filler with counting unit (single units/pieces)
In its Two-lanes-version, namely OMAG C3/2, the sachets dimensions can range from a minimum of 45 x 70 mm to a maximum of 70 x 150 mm, with doses from min. 1 to max. 50 cc.
The picture shows the machine fitted with telescopic cup dosing system for granules and free flowing products. The second filler, by auger filler, for powders and non free-flowing products, can be easily rotated aside and re-set on working position in a few minutes.
PLC- Control-program system + keyboard OMRON TOUCH SCREEN allows to set up and modify the synchronism of the machine and memorize up to 10 different working programs.
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FW3431FS/B
- Four side seal bag, it makes the entire face of pack available for impact and branding messages.
- 2 different film materials can be used for your product wrapping.
- Box motion end sealer model for hermetic seal package.
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Horizontal Form, Fill and Seal Bagger
FFS Series
Fully automatic system designed for bagging a wide range of products into bags made from a roll of center-folded film (U film). Numerous bag options available (handles, zip, corner seals, etc.). Capacities up to 32 BPM.
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The FFS system forms bags from an endless gusseted tubular film, fills and seals them - rationally, automatically, precisely, ecologically, safely and inexpensively.
The results are compactly filled block-shaped bags that can be stacked onto pallets easily - especially thanks to the optionally integrated corner welding device that seals the gussets diagonally. The bag bottoms are perfecly formed.
Machine output:
FFS ALPHA
up to 500 bags per hour (net variant)
up to 300 bags per hour (gross variant)
FFS BETA
up to 800 bags per hour
FFS GAMMA
up to 1,200 bags per hour
FFS DELTA
up to 1,800 bags per hour
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Horizontal form seal machine is suitably designed for wrapping products of pillow type, and commonest type of commercial package.
FW3710BS/B
- Stainless steel construction hygienic easy cleaning model.
- Box motion end sealer model for hermetic seal package.
- Touch panel operation instructions by words and illustrations.
- Bottom film feed for easy and positive transfer products from infeed conveyor to film.
FW3410BS/B
- Stainless steel covered hygienic easy cleaning model.
- Box motion end sealer model for hermetic seal package.
- Touch panel operation instructions by words and illustrations.
- Bottom film feed for easy and positive transfer products from infeed conveyor to film.
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The model SP-70 has been designed to reach outputs up to 360 pouches per minute.
Therefore all the mechanisms have been designed to work in triplex or quadruplex, that is producing 3 or 4 pouches per machine cycle.
This model reaches high output levels without limiting the advantages offered by the horizontal packaging machines as compared to other types of machines, such as flexibility, dose precision, air-tightness and sealing guarantee, and the quality of the finished pouch.
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The flow-wrapper can bag non-uniform or pre-packed products. Thanks to its modular concept, its brushless motor and its HMI, this machine is flexible and operator user-friendly.
Its rotary unit can reach high speeds. Modified atmosphere is available with the accompanying unit.
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-Extra Large-
FW3480/B
- Stainless steel covered hygienic easy cleaning model.
- Box motion end sealer model for hermetic seal package.
- Touch panel operation instructions by words and illustrations.
FW3780
- Stainless steel construction hygienic easy cleaning model.
- Rotary end sealer model for high speed applications.
- Touch panel operation instructions by words and illustrations.
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Horizontal form seal machine is suitably designed for wrapping products of pillow type, and commonest type of commercial package.
Product line:
FW3400,FW3410,FW3400/B,FW3410/B,FW3200,FW3210,FW3200/B,FW3210/B
Features
- Stainless steel covered hygienic easy cleaning model.
- Rotary end sealer model for high speed applications.
- Box motion end sealer model for hermetic seal package.
- Touch panel operation instructions by words and illustrations.
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Packaging machine F28 / F35 / F45 :
Angular inline packaging machine,
angular adjustable from 30º up to 90º.
Throughput: up t o 40 bags/min.
Bag width: up to 280 mm / 350 mm / 450 mm
Bag length: infinitely variable
Passage Clearance: 90 mm / 130 mm / 180 mm
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