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A properly balanced grinding wheel can improve the surface quality of individual parts and extend spindle life.
Marposs wheel balancer line is the best solution to continuously monitor the grinding wheel condition and immediately compensate any unbalancing during the cycle.
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Balancing Scales AW 1000
Balancing scales AW 1000 are used to determine the static unbalance of grinding wheels. The balancing of the grinding wheels is performed based on the "weighed" moment of the grinding wheel unbalance.
Features:
Precise, yet cost effective balancing solution
Targeted unbalance correction
Applications:
Static balancing of grinding wheels
Static balancing of disc shaped rotors
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Features:
Multifunction and modular:
- Automatic wheel balancing on 1 or 2 planes.
- Manual pre-balance of wheel.
- Detection of the touch between wheel-workpiece and wheel-dresser.
- Pre, in and post-process size measurement.
Menu programmable.
Operator panel:
- Local or remote graphic display, equipped with RS232 interface for hard copy function.
- HMI Windows software package for PC-CNC terminal.
Interfaces:
- RS 232 serial interface for remote programming and data up/download.
- Programmable parallel interface for remote programming, data up/download and digital I/O expansion.
- Profibus DP
- Analogue interfaces for measurement signals.
Opto-insulated and protected digital interface
Analogue signals galvanically insulated
FFT vibrations analysis.
Programmable measurement data acquisitions and recording.
Advantages:
Meets all the applications suitable to:
-increase productivity
-ensure product quality
Protection of the investment.
Cost/performing in any application.
Easy integration in any production architecture.
Remote Assistance through tele-service.
Reliable in workshops.
Reduction of machine downtime thanks to failure prevention and diagnostic.
Allows Statistical Process Control.
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Features:
Available in the following versions:
- Rack, half rack
- Shelf
- Remote panel
Digital I/O for the connection to the CNC
Unbalance measuring range from 0 to 200 µm
Maximum resolution 0.001 µm
2 balancing limits, each settable from 0.001 to 1 µm
Panel with waterproof keyboard.
Suitable for internal or external balancers with brush or no-contact collectors.
Advantages:
Price competitiveness.
Reliable in workshops.
Enhance the quality of the product.
Increase the productivity.
Suitable as a standalone unit or integrated in the CNC of the grinding machine.
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The horizontal, hard-bearing (force measuring) balancing machine PTB-GW is specially designed for balancing grinding rolls, e.g. in the gear or transmission manufacturing.
* Features
o Special solution for the balancing of grinding wheels
o Software for unbalance correction with two or three sliding weights in one or two balancing planes
o Compact workplace
o Can also be used to balance general rotors within the specified dimensions
* Applications
o Balancing and checking the unbalance of grinding rolls
o Grinding wheel balancing on an auxiliary shaft
o Balancing of spindle shafts, armatures, etc.
o Balancing in manufacturing, tool assembly and tool maintenance
o Unbalance check in incoming goods department
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Grinding Wheel Balancing Device
Easybalancer EB 3100
EB 3100 is a device for balancing grinding wheels under operating conditions in the grinding machine. The unbalance correction can be performed using two or three sliding weights.
Features:
Specially adapted to the balancing of grinding wheels
Simple operation for best balancing results and quiet running
Applications:
Field balancing of grinding wheels
Measurement of spindle vibrations
Measurement of spindle speed
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Grinding Wheel Balancing Device
Easybalancer EB 3100
EB 3100 is a device for balancing grinding wheels under operating conditions in the grinding machine. The unbalance correction can be performed using two or three sliding weights.
Features:
Specially adapted to the balancing of grinding wheels
Simple operation for best balancing results and quiet running
Applications:
Field balancing of grinding wheels
Measurement of spindle vibrations
Measurement of spindle speed
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Grinding Wheel Balancing Device
Easybalancer EB 3100
EB 3100 is a device for balancing grinding wheels under operating conditions in the grinding machine. The unbalance correction can be performed using two or three sliding weights.
Features:
Specially adapted to the balancing of grinding wheels
Simple operation for best balancing results and quiet running
Applications:
Field balancing of grinding wheels
Measurement of spindle vibrations
Measurement of spindle speed
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Outstanding process power and throughput has reached a new dimension with the AC 700 HT Fine Grinding System – accompanied by numerous ready-to-go processes and economical automation solutions your cost per workpieces can now reach their all time low but keep the precision you already appreciate from our other Fine Grinding Systems of the microLine® range.
PETER WOLTERS research team has found the optimal power solution for your grinding challenge by optimizing the interaction of software, coolant supply temperature management, pressures and power of the drives. The result is extremely high cut rates that make you forget about any pre-grinding you had to do in addition in the past. Just combine stock removal and finishing into one, economical system.
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The Lapmaster line of dual side planetary fine grinding machines are specially designed and built to withstand extreme conditions within a production environment while requiring minimal maintenance. These units are available with fine grinding platens from 20" up to 55" in diameter, and are specially configured for each application. Depending upon the application, these machines utilize fixed abrasive diamond or CBN suspended in resin, metal, and vitrified bonds to grind a wide range of materials to very tight specifications.
The Lapmaster DSG series of twin wheel grinding machines are driven by three, variable speed motors for maximum process control flexibility. All three rotating machine components, the sun gear, top plate, and bottom plate, are independently controlled. Process down pressure requirements are pneumatically regulated and continuously monitored by a load cell.
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With SATURN double-disc surface grinding, two vertical grinding wheels simultaneously grind the workpiece on its parallel outer surfaces. The grinding wheels are set against each other at a slightly conical angle, so that as it passes from top to bottom, the workpiece retains its final dimension only in the bottom section of the grinding path. Because the workpieces are fed vertically between the grinding wheels, the bearing weight of the workpiece does not affect the grinding result. What’s more, the
coolant can simply drain downwards together with the removed material. The SATURN range comprises three
different machining processes:
- Rotation process
- Parallel grinding with linear through-feed
- Pendulum grinding
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Cinetic Giustina double disc grinders are field proven because they are backed by more than 150 years of engineering experience in designing and manufacturing production grinders and special grinding machines for a multitude of industries worldwide.
This series of double disc grinders are high production and an efficient solution for processing flat and parallel surfaces at the lowest per piece cost. Various working modes include rotary, through-feed, reciprocating, continuous and plunge grinding mode which are selected according to process requirements. Available in vertical or horizontal axis type.
Horizontal axis machines are ideal for grinding gearbox faces, connecting rod faces and plunge grinding for piston rings. Available in grinding wheel diameters from 450 to 1050 mm and with wheel spindle power up to 100 kW.
Vertical axis machines are ideal for plunge grinding of gear faces, bearing race faces and small disc brake rotors. Available in grinding wheel diameters from 450 to 660 mm with wheel spindle power up to 50 kW.
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Cinetic Giustina double disc grinders are field proven because they are backed by more than 150 years of engineering experience in designing and manufacturing production grinders and special grinding machines for a multitude of industries worldwide.
This series of double disc grinders are high production and an efficient solution for processing flat and parallel surfaces at the lowest per piece cost. Various working modes include rotary, through-feed, reciprocating, continuous and plunge grinding mode which are selected according to process requirements. Available in vertical or horizontal axis type.
Horizontal axis machines are ideal for grinding gearbox faces, connecting rod faces and plunge grinding for piston rings. Available in grinding wheel diameters from 450 to 1050 mm and with wheel spindle power up to 100 kW.
Vertical axis machines are ideal for plunge grinding of gear faces, bearing race faces and small disc brake rotors. Available in grinding wheel diameters from 450 to 660 mm with wheel spindle power up to 50 kW.
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The VERTICAL AXIS version is particularly suited for grinding thin parts and, the version with interpolated feed system, for grinding critical materials such as tungsten carbide or ceramic using diamond grinding wheels.
INTERPOLATED FEED:
It is the latest and most exclusive system, designed by VIOTTO for grinding parts in tungsten carbide, cermet and ceramic, even of large size.
This is obtained by the interpolation of 3 axes, controlled by the CNC, which perform the following movements:
rotation of the workpiece to carry it between the wheels (AXIS 1)
oscillaton of the workpiece between the wheels (AXIS 2)
plunge cycle of the top wheel on the workpiece (AXIS 3)
In this feed system the grinding wheels are set perfectly parallel to obtain still closer tolerances for flatness and parallelism.
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SYNCHRO 4000
- Grinding of centrical workpieces in one clamping
- Workpiece supported between centers
- Any number of grinding wheels, limited only by the grinding length
- Plunge-cut grinding with CBN or corundum
- Grinding wheel package changed by a hydraulically-based clamping system
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Twiflex VMS-DP Mill Brake Stand. One of four units supplied to Metso Minerals for use at the Telfer Mine, Australia. The two units combined produce 16Million NM of brake torque!
The VMS-DP Mill Brake brakes will be installed on SAG (semi-autogenous grinding) Mills used for the extraction of copper and gold from virgin rock. Fresh ore is continually conveyed into the mills that are pre-charged with various sizes of steel balls, crushing the rock when the mill rotates. The ore is crushed until small enough to pass through the openings in the discharge grates. The material is then conveyed to a secondary Ball Mill for fine grinding.
The brakes which are used for emer-gency stopping and holding have been designed specifically for this application and will be the largest that Twiflex has ever manufactured. The VMS-DP caliper is approximately the size of an office desk and weighs approximately 2 metric tonnes. Each brake produces 768kN of braking force, 4-6 calipers provide braking to each mill flange.
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