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Features
- One or two planes balancing procedures developed according to the specifications of the toolholders suppliers.
- Balancing tolerances in accordance with the ISO 1940 specifications. - ISO Quality Grades: G1, G2.5, G6.3, and G16.
- User friendly PC-based operator’s graphic interface.
- Geometric and mass data of the toolholders inputted by the operator or self-acquired by the unit in learning mode.
Benefits
- Faster cutting speed for tools.
- Extended tool life.
- Prevention of spindle failure.
- Consistent production quality.
- Safe and silent operation.
- Easy integration in any networked productive architecture.
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Features:
- Suitable for ISO, HSK, CAT, BT cones.
- Resolution: 0.1 g·mm
- Selection of the ISO balancing class together with the maximum permitted RPM
- User-friendly, step by step driven unbalance procedure.
- Rugged, ease to install and to use
Advantages:
- High Speed Machining (HSC)
- Better surface finishing.
- Longer life of the spindle and bearings of the spindle.
- Safe and silent operation.
- Wear and breakage prevention
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Features:
Multifunction and modular:
- Automatic wheel balancing on 1 or 2 planes.
- Manual pre-balance of wheel.
- Detection of the touch between wheel-workpiece and wheel-dresser.
- Pre, in and post-process size measurement.
Menu programmable.
Operator panel:
- Local or remote graphic display, equipped with RS232 interface for hard copy function.
- HMI Windows software package for PC-CNC terminal.
Interfaces:
- RS 232 serial interface for remote programming and data up/download.
- Programmable parallel interface for remote programming, data up/download and digital I/O expansion.
- Profibus DP
- Analogue interfaces for measurement signals.
Opto-insulated and protected digital interface
Analogue signals galvanically insulated
FFT vibrations analysis.
Programmable measurement data acquisitions and recording.
Advantages:
Meets all the applications suitable to:
-increase productivity
-ensure product quality
Protection of the investment.
Cost/performing in any application.
Easy integration in any production architecture.
Remote Assistance through tele-service.
Reliable in workshops.
Reduction of machine downtime thanks to failure prevention and diagnostic.
Allows Statistical Process Control.
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Features:
Available in the following versions:
- Rack, half rack
- Shelf
- Remote panel
Digital I/O for the connection to the CNC
Unbalance measuring range from 0 to 200 µm
Maximum resolution 0.001 µm
2 balancing limits, each settable from 0.001 to 1 µm
Panel with waterproof keyboard.
Suitable for internal or external balancers with brush or no-contact collectors.
Advantages:
Price competitiveness.
Reliable in workshops.
Enhance the quality of the product.
Increase the productivity.
Suitable as a standalone unit or integrated in the CNC of the grinding machine.
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Features:
Compact dimensions
High measuring precision.
High balancing precision.
Quick return of investment
Easy to use.
Advantages:
Highly skilled operator not required.
Quick return on investment.
High level of reliability.
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Model STMS
The Model STMS is a fully automatic
multi-station production balancing machine,
capable of accomodating various part
types such as stators, dampers, flanges,
drums, input housing shafts, and many
others.
Features:
- Automatic part transfer system.
- Configurable for a wide range of part
types and sizes.
- Available unbalance correction systems
(part type dependent) include:
- Automatic fixed or variable depth drilling.
- Automatic milling.
- Automatic strip feed, cutoff and welding of variable
length weights.
- CBI-2000 controlled servos and measurement/correction
process.
- Standard pneumatic and hydraulic controls.
- HMI (Human Machine Interface) operator control
screens replace pushbutton/pilot light panel.
- High capacity chip collection vacuum.
- Production rates typically exceed 100 parts/hour.
- Machine dimensions.
150" W. x 70" D. x 108" H
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Model STR
The Model STR Single-Station Static Rotating
Balancer is a completely stand-alone production machine, capable of accomodating various part types such as stators, dampers, flanges, drums, input housing shafts, and many others. It combines unbalance measurement, correction and recheck in the same part fixture.
Features:
- Automatic part transfer system (manual load for audit configuration).
- Configurable for a wide range of part types and sizes.
- Available unbalance correction systems (part type dependent) include:
- Automatic fixed or variable depth drilling.
- Automatic strip feed, cutoff and welding of variable length weights.
- CBI-2000 controlled servos and measurement/correction process.
- Standard pneumatic and hydraulic controls.
- High capacity chip collection vacuum.
- Cycle time (manual load, 2-correction pass) is approx. 21-28 seconds.
- Machine dimensions: 97"W. x 84"D. x 100"H.
- Optional HMI (Human Machine Interface)
perator control screens replace
pushbutton/pilot light panel.
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Model HD
The Model HD Axle / Differential Balancer
is a semiautomatic dual plane horizontal machine. It is designed to measure and
correct unbalance in axle and propshaft assemblies for automotive and light truck applications.
It combines both drilling and welding
correction methods on one machine.
Features:
- Fully automatic measurement and
correction sequence (manual load and
unload)
- Configurable for a wide range of part
types and sizes
- Available unbalance correction systems
(part type dependent) include:
- Automatic fixed or variable depth drilling
- Resistance welding using pneumatically activated "C"-type guns arranged for projection welding of pre-formed slugs
- CBI-2000 controlled servos and measurement/correction process
- High capacity chip vacuum
- Full perimeter guarding and workpiece containment
- Optional HMI (Human Machine Interface) operator control screens replace pushbutton/pilot light panel
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Model PRT
The Model PRT Propshaft
Balancer is a single station semi-
automatic horizontal machine
designed to measure and correct
unbalance in automotive and
light truck propshaft/driveshaft
assemblies.
Features:
- Dynamic 2, 3 or 4 plane balancing.
- Supports a wide range of part sizes and weights.
- Part rotation speeds up to 6000 RPM.
- Two-speed balancing for obtaining a high speed
audit measurement.
- Available unbalance correction systems include:
- Automatic strip feed cutoff and welding of variable
length weights.
- Semi-automatic welding of fixed weights (automatic
index, manual welding).
- Dual servo motors control part rotation for greater
stability at higher RPM speeds.
- CBI-2000 controlled servos and measurement/correction process.
- Standard pneumatic and hydraulic controls.
- Interlocked protective guarding on both the workpiece
and the machine for operator safety.
- Optional Part Marking available
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Model STR
The Model STR Torque Converter Balancer is a unique machine in our STR product line. It is designed to measure and correct the residual part unbalance in fully assembled torque converters.
Features:
- Independent servo-driven upper and lower spindles.
- Dynamic unbalance measurement via exclusive measure-index-measure method.
- Unbalance correction via automatic strip feed, cutoff and welding of variable length weights onto converter housing.
- Loadable by hand, gantry or robot cell integration.
- CBI-2000 controlled servos and measurement/correction process.
- Standard pneumatic and hydraulic controls.
- Full perimeter guarding.
- Typical production rate of 60 parts/hr or greater.
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Portable vibration measuring device for checking the vibrations caused by the tool, toolholder and spindle assembly with local correction of the unbalance.
The device is a carry-on unit which can be used to balance any rotating body – such as grinding wheels, pulleys, fans, rotors, etc. –in the workshop.
Features:
- Measures vibrations and unbalance.
- Availability of different unbalance correction methods.
- User-friendly, step by step driven unbalance procedure.
- Connectable to the bench unit BEST BALANCE 2000 Plus thus obtaining a complete manual tool and toolholder balancing machine.
- Rugged and ease to use
Advantages:
Helps to keep the vibrations within preset limits achieving:
- Longer tool life
- Better surface finishing
- Longer life of the spindle and bearings of the spindle
- Noise reduction
- Breakages prevention
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Tire Balancer
Fully Automatic TIRE Balancer
The YAMATO brand tire balancer measures the unbalanced points & value automatically on the tire product line.
Dynamic Tire Balancer
The tire is inflated and then rotated at a constant speed.
The TB-D1 calculates the unbalanced points by measuring the centrifugal force generated from the deviation between the center of rotation and the center of gravity of the tire.
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X-Ray Sensors offer a number of advantages over beta and gamma sensors, including greater precision, better streak detection, long-term stability and non-nuclear technology.
Since the X-ray sensor's energy output can be changed via digital power regulation, it can be optimized to run very efficiently over a wide range of product weights and thicknesses.
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Features:
Resolution: 0.1 µm
Linearity: +/- 1 µm (Diameter)
Linearity: +/- 0.5 µm (Position)
Standard gauge fingers for measure of diameters from 5 mm to 90 mm.
Watertight.
Measure of smooth or interrupted surfaces.
Gauge slides driven by air or oil.
Fine adjustment on slide.
Wearproof fulcrums.
Advantages:
Accurate.
Sturdy, suitable for installation on grinders.
Fits pre-, in-, and post-process applications.
Quick set-up and retooling.
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Features:
» Handling of two LVDT transducers, for continuous and interrupted surfaces gauging.
» Compact size.
» Bench and built-in versions.
» Application customisation by the user through the set-up of:
- Gauging formulas;
- Arms ratio for self-learning;
- Metric or British measurement units.
» Analogue indicator for the continuous measurement
display, with x1 and x10 automatic scale change.
» Digital I/O, SINK or SOURCE type, for the connection to CNC/PLC.
» The operator's panel provided with sensitive waterproof sandwich keyboard allows:
- Setting the three gauging thresholds for the output contact;
- Setting the delay of cycle start input contact and zero quota output contact;
- Setting the zero correction value (offset);
- Selection of the reading of individual transducers for the mechanical manual zeroing;
- Measure electronic, manual and automatic zeroing.
» Memory and LEDs test performed at start-up.
Advantages:
» Accurate.
» Simply to configure and to programme.
» Can be integrated in any architecture both in a new machine or in an already operating machine.
» Comfortable to use.
» Tough and reliable.
» Affordable.
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Features:
Overall dimension: 20x40x76 mm.
Measuring range: up to 12,5 mm
Repeatability: < 0,05 µm.
Connection to the electronics through cables long up to 30 m
Memory chip for process optimization.
Pneumatic recoil.
Quick manual retooling of the fingers.
Wide range of fixed or manually adjustable supports.
Fingers available with breakaway pin.
Advantages:
COMPATIBILITY
Fits all measurement applications related to:
- diameter
- position
on new or operating machines
No limits of installation due to the loss of the signal.
ACCURACY
Within the measuring range:
- sub micron, through automatic calibration on the master for every measure.
- micron, through automatic calibration on one master only for all measures.
PRODUCTIVITY
No manual retooling within the measuring range.
Quick manual retooling for adjustment to a new family of pieces.
Prevention from machine breakdown due to accidental impacts.
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Our product line consists of proven technology including PneumaticScaleAngelus' Pneumacapper and Consolidated Capem Cappers. We also offer a wide variety of sorters to accommodate any size and shape.
-Proven technology from PneumaticScaleAngelus including Consolidated's Capem Cappers
-Reliable, minimal-maintenance, highly versatile capping solutions from the industry leader in packaging automation
-Widest range of cap and containers with maximum speeds of 750 CPM
-Superior customer service and technical support
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PneumaticScaleAngelus is the leading supplier of Can Seamers and Can Closing machines. We have authorized agents worldwide, with facilities in the United States, Belgium and England. We are a recognized leader in the design, production and maintenance of high speed can seaming equipment. Our machines are used by leading Food, Beverage, Non-Food and Can Manufacturing facilities around the world.
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- high speeds with total integration
- greater than 95% efficiency
- rapid former changes using the ‘auto connect’ & ‘upload assist’ features
- wastage rates down as low as 0.5%
- small footprint reduces floor space costs
- all of the above deliver lowest ‘cost of ownership’ and highest ‘return on investment’
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Scope of use
Packing loose and powdered materials like: tea, beans and ground coffee, grits, rice, candies, raisins and nuts, chemical granulated products, flour, sugar, buttons, nuts etc. into sealable materials. Additionally they are used for packing liquid and semi-liquid products, such as: milk, ketchup, mayonnaise, mineral water, etc.
There are two versions of the device; packages can be sealed by permanently heating jaws with adjustable temperature (laminates) or resistance tape by impulses with adjustable power flow time (PE).
Packaging material
Polyethylene foil, polypropylene, multi-layer laminates, polyethylene covered paper and other thermo-sealable materials.
Operation principle
Foil is unfolded off the bobbin drum and moves through feeding rolls towards the forming pipe (so-called tube). Here the foil is welded into a sleeve and the date is printed. Then the foil is moved by rubber driving belts to any fixed distance or by a stroke reflecting the graphic sign printed on the foil. Fixed amount of the product is then batched to the formed sleeve in a fixed time. Filled pouch is closed with a lateral weld, cut off and it slides down along a special skid or moves towards a stacking channel.
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Sometimes it's the simple ideas that really click with our customers - such as marrying the Kliklok Compak II, one of the most well-known bagmakers in the snack food industry, and a compact Yamato 510 Alpha weigher with a custom weigher support structure. This union begets a very reliable packaging system with a minimal footprint, short setup time, renowned ease-of-use and extremely low maintenance needs - at a price that will fit any budget.
The Uni2 (pronounced unidos, meaning united, all-in-one, integrated) Packaging System was originally put together specifically for low- to mid-volume snack manufacturers in the Mexico, Central and Latin America markets. The Uni2 produces pillow-pouch bags at speeds up to 80 bpm and can handle bag widths up to 250 mm. KW's exclusive Insight® icon-based, multilingual, colour touch screen operator interface includes automatic program setup and instant program changeover. A code dater and a quick-change former assembly round out the feature set.
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