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The MayTec conveyor system provides optimal adaptation to the required task. Belt material, drive type and profile design can be combined in any number of combinations to best suit the application.
Simple handling, reliable technology and solid construction guarantees the problem free operation and long life of the system. Along with the huge range of standard sizes and designs, special sizes and custom designs are available on request.
For self assembly, individual components and assemblies can be delivered along with parts lists and assembly instructions as required.
MayTec offers a conveyor system for rapid implementation with short delivery times.
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Sandvik has a highly skilled projects division specializing in the design, manufacture, installation and commissioning of complete conveyor systems for use in mining, power generation, port systems, grain handling and the full range of conveyor applications. In addition to designing new systems from scratch, we undertake upgrading projects to expand or optimize and modernize existing conveyor systems. Examples of turnkey installations delivered by Sandvik are given below.
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2200 Series Low Profile Belt Conveyors
• High performance conveying
• Streamlined machine interface
• Small parts transfers
• Efficient use of space
• Aesthetics
• Low maintenance
MPB Series Modular Plastic Belt Conveyors
• Accumulation
• High Temperatures
• Sharp parts
• Low maintenance
3200 Series Heavy Duty Belt Conveyors
• High performance conveying
• Long lengths
• Heavy duty
• Fast belt speeds
• Aesthetics
• Low maintenance
LPZ Series Angular Belt Conveyors
• Inclined and elevating
• High performance conveying
• Long lengths
• Heavy duty
• Fast belt speeds
• Low maintenance
4100 Series Low Profile Belt Conveyors
• Tight space
• Rugged Environment
• Low maintenance
6200 Series Low Profile Belt Conveyors
• Tight space
• Rugged Environment
• Low maintenance
7200 & 7300 Series Low Profile Stainless Steel Conveyors
• Wash-down & sanitary environments
• Clean rooms
• Chemical Resistance
• Low maintenance
7400 Series Curve & Straight Plastic Belt Conveyors
• Curves & Straights
• Opens in Seconds for easy cleaning
• No Tools Required
• Welded construction
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Technical Facts
Transport Height: 950 mm +/- 25 mm
Dimensions: 500-2,500 x 900 x 1,300 mm
Handling Time: Approx. 2.5-5 seconds/500 mm
Transport rate: 12 m/min
Pneumatic Connection: Provided by an intelligent line component
Width adjustment: 50-400 mm
Sequence Control System: Provided by an intelligent line component
Electrical Connections: Provided by an intelligent line component
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Processing and packaging often require belt conveyors to elevate, decline, or transport product. As part of Key's integrated solutions, we offer belt conveyors specifically designed for your industry, specializing in food and pharmaceutical industrial applications.
Sanitary and robust, Key's belt conveyors are available in many widths, lengths, designs, and materials. They complement Key's Smart Shaker® solutions and industry leading automated inspection products.
Modular belt conveyors are manufactured in a wide variety of configurations that share common components and construction and may use one of several belt types including Intralox® and KVP®.
Features and Benefits:
- Sanitary design-easy cleaning
- Most constructed with T304 stainless steel components
- Drive components to the side of product flow
- USDA approved belts, cleated and non-cleated
· Fabric
· Plastic (polypropylene or polyethylene)
- Standard-profile designs for proper application fulfillment
- Modular designs with pre-manufactured standard components
- Handles steeper incline/decline angles than flat-pan conveyors
- Easy to Install
· Floor mounted
· Suspended
· Mounted on casters
· Complement other Key material handling and optical inspection components
Common Product Applications:
- Bulk products
- Cereal
- Fresh cut meat and poultry
- Nuts
- Pet food
- Potato products
- Processed fruit and vegetables
- Snacks
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Flat conveyor belt GES - 25: hygienic solution for confined spaces
Flat conveyor belt GES - 25 - MK with knife edge
Flat conveyor beltGES - 50: For horizontal transport with completely closed frame for highest hygienical demands
Flat conveyor belt GES - 80: For horizontal transport of higher loads in food an pharmaceutical industry, with a robust construction made from perforated profiles
Inclined Conveyor Belt GKES - 80: 80 mm high frame in stainless steel
for food processing or in pharmaceutical and chemical industry.
Flexible conveyor belt GES - 50 KW: First horizontal, then rising with white belt with corrugated edges and FDA approval
Flexible conveyor belt GES - 80 KW: First horizontal, then rising with white
belt with corrugated edges and FDA approval, for higher loads and in larger widths
Z-shaped conveyor GES - 50 ZW: 50 mm high stainless steel frame, for highest hygienic demands, with slatted belt with corrugated edges in FDA-quality.
Z-shaped conveyor GES - 80 ZW: Perforated stainless steel frame, 80 mm high, for use with higher loads or in larger sizes in food processing or pharmaceutical and chemical industry.
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- Strong and thick product supports allow more load without breakage
- Various surface openings available for drainage and airflow
- Special wear resistant materials increase belt life
- High tensile strength with reinforced side flexing belts
- Easy to clean Roller Top belt for crate/box accumulation
- More load/longer conveyors with unique sprocket engagement
- F.D.A. approved materials and U.S.D.A. accepted
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7400 SERIES Straight Plastic Chain Specifications:
Belt widths: 152mm to 1524mm
Lengths: 914mm to 25.4m
Load: 90 kg / square meter of belt
Belt speed: 71 meters/min maximum
Frame material is 304 stainless steel
Bearing material is 400 stainless steel
Bearing lubricant is H1 type FDA lubricant
Wear Strip Material is solid UHMW
Welds are continuous TIG
7400 SERIES Curved Plastic Chain Specifications:
Belt widths: 152mm to 914mm
Total Lengths: 914mm – 30m
Load: up to 90 kg / square meter of belt
Belt speed: 45 meters/min maximum
Frame material is 304 stainless steel.
Degree of curves: 15º - 180º
Features & Benefits:
Frame is constructed of continuous TIG welded 304 stainless steel and is designed with no horizontal surfaces for optimum cleaning.
All bearings are 400 stainless steel, filled with H1 FDA lubricant and mounted in cast stainless steel housings for maximum performance in washdown environments.
Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time.
Belt tracking mechanism is constructed of 304 stainless steel and is externally mounted to the frame with adequate clearances for cleaning. No external threads are used.
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Our box conveyors are under constant development and are adapted to conditions unique to the food industry. Our type BT45 conveyor was given USDA approval for its innovative design, which makes it exceptionally easy to clean.
The standard conveyor fits all types of boxes currently used in food production, although it is also available in a number of specially adapted versions.
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Belt conveyors of the LEGMET are dedicated for underground mining of ores and should be installed in haulage routes incorporating high-capacity conveyors. The LEGMET conveyors can be also used in other industrial sectors whenever haulage equipment with adequate parameters is desired.
Design of the LEGMET conveyors makes it possible to use the equipment for heavy-duty and very specific applications. The conveyors are widely operated in copper ore mines of the KGHM Polska Miedź S.A. (KGHM Polish Copper plc.)
The LEGMET conveyors use belts of 1000 - 1200 mm width. They can be applied to material haulage with rates up to 1000 - 2000 t/h in underground workings with incline angle up to +15° and decline angle to -5°.
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The Model C handles bags, boxes, cartons, and parts. It may be set at any angle from horizontal to 45° for various uses, including floor-to-floor conveying and the transportation of materials from building to truck or box car.
- Bed - 6-5/8" deep x 12 ga. formed bed powder painted. Standard sections come in lengths of 6', 8', & 10'
- Belt - hardwood cleats spaced every 60". Conveyor can be supplied less cleats
- Belt widths: 14", 18", 24", & 30"
- Motor - Energy efficient motor with brake.
- Adjustable Floor Supports Available
- Capacity - up to 520 lbs.
- Reversible
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BULK AND SWAN-NECK CONVEYOR
Technical Characteristics
- Bed in folded profile, 2mm thick
- Plastic modular band or belt with options: cleats, crowned shell stops, open or closed mesh, rail stops, etc.
- Belt or band return on revolving rollers
- Driven by sprocket and chain under boot or motor in direct drive
- Transparent upper enclosure on hinges (protecting products and offering access)
- Painted steel or stainless steel construction
Function
For the transport of bulk products on straight paths or for elevation by band or plastic modular belts/bands, whether equipped with stops or capacity ledges (closures, empty bottles) or not.
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Cleated conveyors are commonly used to control product on a horizontal or inclined conveyor. The key attributes for cleated conveyors are the accuracy of the cleat spacing and durability of the cleat in the application. Dorner uses proprietary in-house processes to attach cleats to the belting material. The customer is ensured accurate spacing and durability of the cleat to belt interface.
Cleats come in a variety of sizes, shapes and can even be applied on an angle for improved product control. Conveyor cleats can be added to any Dorner conveyor platform and can be either belt or plastic chain style.
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For steep incline conveyance
Equipped with a cleated belt and guide, BMK is the optimal conveyor for usage in environments where steep inclines are required. The conveyor has 20mm high cross pieces on the belt for reliable supply of handled items.
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MPB Series Modular Plastic Belt Conveyors
• Accumulation
• High Temperatures
• Sharp parts
• Low maintenance
7400 Series Curve & Straight Plastic Belt Conveyors
• Curves & Straights
• Opens in Seconds for easy cleaning
• No Tools Required
• Welded construction
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Based on an original idea combining know-how and technical innovation, this handling system makes it possible not only to preserve the environment but also to protect the product conveyed.
The tubular conveyor can be used to convey all types of products in bulk, from the finest to the coarsest, with a tube diameter two and a half times greater than the maximum grain size.
The types of materials which can be conveyed by the tubular conveyor are extremely varied and currently include various sorts of materials of a powdery nature (cements, ash, fly ash, etc.) or otherwise (coal, coke, ore, limestone, gypsum, sludge, fertiliser, sugar, wood chips, etc.).
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The universal transport solution, for applications where no cooling lubrication is present.
* Also suitable for parts with sharp edges
* Not suitable for transporting hot chips
Our belt conveyors are predominantly used on punch-nibbling machines, for transporting punching scrap and punching trimmings. However, other parts can also be transported, such as waste parts from plastic injection machines. The transport belt of the conveyor is resistant to oil and grease.
Structure:
*Housing made of steel plate
*Oil-resistant belt
*Protective motor switch
*Convex return shafts
*Shafts with ball bearings
*Adjustable belt tension
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MODEL 751RB
HEAVY DUTY ROLLER BED BELT CONVEYOR
Roach 751RB is the choice for heavier unit loads. The heavy duty roller bed construction makes model 751RB ideal for transporting heavy loads with low power requirements.
ELECTRICAL CONTROLS: Magnetic starter (one direction or reversible); One
direction manual starter; Momentary start/stop push button station; Forward/
reversing /stop push button station. Mounting and pre-wiring for units up to 12' long.
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Mainly Features:
- Belt elevating parts to load into containers.
- Excellent for feeding large mills.
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Incline or decline belt conveyors are often used where a change in height is required within a conveyor system. Incline & decline belt conveyors use additional submodules to achieve the transitions from horizontal to gradient.
Technical Data
Load Range: 0 N/m to 500 N/m (0 kg/m to 50 kg/m)
Speed (V): 0.05 m/s to 1 m/s.
Lane Widths (LW): 310 mm to 1010 mm, in increments of 50 mm
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LPZ Series Angular Belt Conveyors
• Inclined and elevating
• High performance conveying
• Long lengths
• Heavy duty
• Fast belt speeds
• Low maintenance
2200 Series Low Profile Belt Conveyors
• High performance conveying
• Streamlined machine interface
• Small parts transfers
• Efficient use of space
• Aesthetics
• Low maintenance
MPB Series Modular Plastic Belt Conveyors
• Accumulation
• High Temperatures
• Sharp parts
• Low maintenance
3200 Series Heavy Duty Belt Conveyors
• High performance conveying
• Long lengths
• Heavy duty
• Fast belt speeds
• Aesthetics
• Low maintenance
6200 Series Low Profile Belt Conveyors
• Tight space
• Rugged Environment
• Low maintenance
7200 & 7300 Series Low Profile Stainless Steel Conveyors
• Wash-down & sanitary environments
• Clean rooms
• Chemical Resistance
• Low maintenance
7400 Series Curve & Straight Plastic Belt Conveyors
• Curves & Straights
• Opens in Seconds for easy cleaning
• No Tools Required
• Welded construction
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Conveying Systems
Opencast mine
Chile
15x belt conveyor shiftable [CV27] GF1200x952
belt width 1219 mm (48'')
centre distance 952 m
drive power 710 kW
belt speed 5.6 m/s
leached copper ore 4000 t/h
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Low profile generally refers to the distance from the bottom of the low profile conveyor frame to the top of the belt. The other critical dimension is the distance between the edge of the belt and edge of the frame as this provides the maximum belt width in the smallest frame. Today Dorner offers more low profile conveyors than any other conveyor company.
2200 Series Low Profile Belt Conveyors
- High performance conveying
- Streamlined machine interface
- Small parts transfers
- Efficient use of space
- Aesthetics
- Low maintenance
4100 Series Low Profile Belt Conveyors
- Tight space
- Rugged Environment
- Low maintenance
6200 Series Low Profile Belt Conveyors
- Tight space
- Rugged Environment
- Low maintenance
7200 & 7300 Series Low Profile Stainless Steel Conveyors
- Wash-down & sanitary environments
- Clean rooms
- Chemical Resistance
- Low maintenance
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Flat belt conveyor
Petacon is a flat belt conveyor driven by a DC motor.
dbq conveyor
・ "Flat Structure" w/40 mm.
・ For high frequency and accuracy of Stop & Go.
・ Safe power supply: DC24V
・ Even can set it on the floor
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MODULAR BAND CONVEYOR
Technical Characteristics
- Stainless steel bed, folding without retention, 2mm thick
- Plastic modular band with options: cleats, crowned shell stops, open or closed mesh, rail stops, etc.
- Watertight resign bearing bodies
- Return of chain on revolving rollers
- Gear motor driven by sprocket and chain under boot or geared motor or direct drive
- Stainless steel construction
- Comes in painted steel
Function
For the transport of unit, volume or packed products
Advantages: Easy to clean, offering quick and easy maintenance, possible operation in an environment that is damp or subjected to significant differences in temperature, with a wide range of modular bands and accessories available.
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SMI offers innovative systems for the transport of loose containers, bottles or cans and for clustered products, bundles and cardboard cases.
Top-quality, wear-resistant components
Made of stainless steel AISI 304, SMI conveyors feature a wide range of chains, in order to optimize the transport of plastic/glass bottles and cans, and several types of rollers ensuring fluid and regular movements, in order to avoid damaging the conveyed products. The use of top-quality components, together with wear-resistant materials, minimizes the friction and the noise and makes the maintenance operations easier, with a quality/ price ratio among the best in the sector.
User-friendly technology
SMI conveyors are very easy to use, both during the production cycle and during the maintenance operations. In fact, any intervention to be performed by the operator is very simple and intuitive thanks to the POSYC control panel with LCD colour touch- screen. Furthermore, the automation of the movements ensures an optimal control of the product flow, according to the operation parameters of the whole line.
Total compatibility with other systems
Thanks to the modular design, to the 'mechatronic' architecture and to the high compatibility with other systems, it is easier to integrate SMI conveyors in several kinds of bottling and packaging lines, already existing or still to be designed; moreover, the installation, start-up and commissioning operations are simplified.
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Models and typical applications include:
-700PB - general goods transportation
-PPF with base fllights ("cleats") - small parts, injection molded parts
-700FFT inclined belt with friction top belt - inclined/declined carton handling
-700PBC flush grid curve - 30°, 45°, 60°, 90° and 180° curved applications
-700RR raised rib belt - ideal to transfer small parts with finger transfer plates
-700RT inline roller top belt - for temporary minimum pressure accumulation
-700TRT transversing roller top - centers product and 90° product transfers
-HD1200PB - pallet loads, appliance and furniture applications ("slat") and
-HD400PB - use for heavy duty applications and heavy pallet loads.
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MPB Series Modular Plastic Belt Conveyors
• Accumulation
• High Temperatures
• Sharp parts
• Low maintenance
7400 Series Stainless Steel Curve & Straight Plastic Belt Conveyors
• Curves & Straights
• Opens in Seconds for easy cleaning
• No Tools Required
• Welded construction
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Function
These units are based around a twin belted conveyor segment with one adjustable and one fixed side. The frame consists of four adjustable feet, an integrated switching
cabinet and a table construction to support the conveyor mechanism. The transfer of the PCB’s can be clocked or synchronous.
Special features
- Speed of conveyer segment automatically adjustable or
adjustable through the configuration
- Control mode with display of control frequency and
current counter reading
- Control status can be limited using timeout
- Adjustable print control (optional)
(time to monitor the transfer from the previous unit e.g. screen printer)
- Optimal adaptation of the working panel possible (from
length 1000 mm)
- Mounting holes for foot rest and lamp holders are
standard in the series
- Closed leg construction
- Programmable adjustment of the observation point
- Same software used for 1 - 4 segment units
- Input interface can be blocked at the push of a button
(Function if line is to run empty)
- Buffer function on the conveyor can be switched off
- Different conveyor lengths possible
- 2/1 mode
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Round belt conveyor
Standard model: Drive: head/ centre/ direct drive
Conveyor belt: PU
Length of line: 600 to 3,000 mm
Load: max. 5 kg/m
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