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Simple and robust conveyor belts with a modular construction that adapt to any customer requirement.
This type of conveyor belt can be combined with others, creating an extraction system of finished pieces from the matrixes, as well as band clipping extraction (scrap).
Thanks to a grooved profile, the belts can carry additional complements for other functions such as shear shredders to cut up the scrap for more compact storage in the container (see example).
Due to its design, maintenance is practically nil. When the belts need replacing due to wear and tear, they can be changed by loosening the tension roller. Permanently lubricated bearings and reducers. |
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Flat conveyor belt with a 25mm high frame made of anodised, fluted rigid, torsion-free, extruded aluminium profiles.
The grooves running along the full length of the profiles are designed for M 6 sliding blocks and are used to attach the various accessories belonging to the modular system.
This conveyor belt is also available as a magnetic conveyor belt up to belt widths of 200mm. In this case, however, the drive and deflector rollers are not magnetic.
For this type of conveyor belt, there are two different systems of uprights. For belt width over 150mm, extruded aluminium double uprights, adjustable in height, and for width under 150mm, pivoting single column uprights, adjustable in height.
For belt lengths up 1000mm, one single column upright is needed, for longer belts more uprights have to be used.
Both systems of uprights are equipped with vertical locking.
More at www.geppert-band.com
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Minidrive conveyors KTB are used to carry parts to or from the various manufacturing stations, or combined to form complete production lines. Thanks to the compact design and integrated control, the minidrive conveyor is the ideal solution for many applications.
Conveyors TB are used to carry parts to or from the various manufacturing stations or combined to form complete production lines. Thanks to the modular design, they are very suitable for customer-specific transport solutions. At the same time, the conveyors form the basis of our longitudinal transfer systems.
Max conveyors GTB are used to carry parts to or from the various manufacturing stations, or combined to form complete transport systems. The conveyor is driven by a spur gear motor 230/400 V with high power reserve. This permits transportation of up to 125 kg in conveying mode. |
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Montech Conveyors TB are used to carry parts to or from the various manufacturing stations or combined to form complete production lines. Thanks to the modular design, they are very suitable for customerspecific transport solutions. At the same time, the conveyors form the basis of our longitudinal transfer systems.
The following chassis widths are available: 60, 80, 105, 140, 185 and 250 mm.
Either a single belt or a dual belt can be used.
For transporting larger pallets and other dimensionally stable products, it is possible to use the tandem conveyor TTBD: here, two conveyors are connected by means of a cardan shaft and driven by only one motor.
Conveyor-Configurator:
The Conveyor-Configurator is operated intuitively and logically. All necessary information for solving your transport problems is requested sequentially. Starting from your specific requirements and wishes for transporting a product, a conveyor will be proposed according to the “best price principle”. Incorrect configurations are ruled out by the program in advance by means of a plausibility check. At the end of the configuration, you will be sent the order form with price information by e-mail and you can place the order with us by fax. |
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| According to your specification, the conveyors our range 45 and 90 are tailor-made. The belt conveyor module in our MiniTec CADmenue construction software designs your belt conveyor automatically according to your requirements. Furthermore it calculates the deflection, suggests the number of supports and generates the parts list - within a few minutes. Assembly can be carried out quickly and easily as a result of our proven components. |
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Flat conveyor belt GES - 25: hygienic solution for confined spaces
Flat conveyor belt GES - 25 - MK with knife edge
Flat conveyor beltGES - 50: For horizontal transport with completely closed frame for highest hygienical demands
Flat conveyor belt GES - 80: For horizontal transport of higher loads in food an pharmaceutical industry, with a robust construction made from perforated profiles
Inclined Conveyor Belt GKES - 80: 80 mm high frame in stainless steel
for food processing or in pharmaceutical and chemical industry.
Flexible conveyor belt GES - 50 KW: First horizontal, then rising with white belt with corrugated edges and FDA approval
Flexible conveyor belt GES - 80 KW: First horizontal, then rising with white
belt with corrugated edges and FDA approval, for higher loads and in larger widths
Z-shaped conveyor GES - 50 ZW: 50 mm high stainless steel frame, for highest hygienic demands, with slatted belt with corrugated edges in FDA-quality.
Z-shaped conveyor GES - 80 ZW: Perforated stainless steel frame, 80 mm high, for use with higher loads or in larger sizes in food processing or pharmaceutical and chemical industry.
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Charger Hopper feeding units are designed for transferring material using a wheel loader.
Telestack offer a wide range of site mobile hopper feeder conveyors to suit many applications where material is received from a wheel loader.
We offer a range of hopper capacities and lengths of conveyor, from straight incline to cambered boom versions for loading barges and rail cars.
Clients can opt for wheels or crawler tracks, radial or linear travel and electric or diesel hydraulic power.
Further options include dust suppression, belt covers and variable speed drive.
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Montech Minidrive Conveyors KTB are used to carry parts to or from the various manufacturing stations, or combined to form complete production lines. Thanks to the compact design and integrated control, the minidrive conveyor is the ideal solution for many applications. The belt is driven by a regulated, brushless 24 V DC motor with variable speed and selectable direction. The switchable electric motor brake is durable and considerably reduces run-out of the belt when stopping. This provides many new approaches in the solution of conveying tasks.
The following chassis widths are available: 45, 60, 80, 105 and 140 mm.
Either a single belt or a dual belt can be used.
In spite of a compact drive unit, up to 20 kg can be transported.
Conveyor-Configurator:
The Conveyor-Configurator is operated intuitively and logically. All necessary information for solving your transport problems is requested sequentially. Starting from your specific requirements and wishes for transporting a product, a conveyor will be proposed according to the “best price principle”. Incorrect configurations are ruled out by the program in advance by means of a plausibility check. At the end of the configuration, you will be sent the order form with price information by e-mail and you can place the order with us by fax. |
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Telestack link conveyors transfer material between processes in a highly cost-efficient and environmentally sound manner.
The machines can be used to Provide a mobile link between an excavator, mobile crushing unit and fixed overland conveyor for efficient onward transfer of material to secondary processing stages within mining and quarrying operations
Alternatively they can be used to Provide a mobile link for transferring material between a ship unloading conveyor or hopper unit to a quayside storage area for stockpiling or secondary processing
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The angled belt conveyor GAL-25-K-W has a frame with only 25 mm height. It can therefore be used even in very confined spaces.
The very rigid TorsioDur frame gives a high resistance against torsion which results in high reliability in spite of very small dimensions.
Equipped with a corrugated edge belt it can handle even the smallest parts without any danger of jamming or damaging them.
The angle of inclination can be infinitely adjusted between 40 and 60° from the ground.
The frame has grooves for sliding blocks with M-6 threads on both sides, where additional accessories can be fixed . An overview of accessories available in our standard programme can be found on page 45 and onwards.
The length of the horizontal and the rising section of the conveyor can be adapted to the specific needs of each application. The total length however should not exceed 3 metres.
Hoppers and side rails can be added to the GAL-25-K-W when needed. They will ensure a safe transport of the goods.
In standard configuration the horizontal section has small casters, so the conveyor can easily be moved. A double support is fixed to the rising section, as shown in the picture above. An H-shaped support on wheels with security brakes, as shown on page 11, can also be used.
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Montech Max Conveyors GTB are used to carry parts to or from the various manufacturing stations, or combined to form complete transport systems. The modular construction of the system permits simple adaptation to specific customer requirements. The conveyor is driven by a 230/400 V spur gear motor with big power reserves. This permits transportation of up to 125 kg in conveying mode. The following chassis widths are available: 200, 300, 400, 500, 600, 700 and 800 mm.
The end drive version can be fitted above or below the belt depending on available space. The top drive version can transport products up to 80 mm high. The possible belt length is between 1 and 6 m. The center drive version is suitable for conveyors up to 15 m. The drive unit can be placed at any location.
Conveyor-Configurator:
The Conveyor-Configurator is operated intuitively and logically. All necessary information for solving your transport problems is requested sequentially. Starting from your specific requirements and wishes for transporting a product, a conveyor will be proposed according to the “best price principle”. Incorrect configurations are ruled out by the program in advance by means of a plausibility check. At the end of the configuration, you will be sent the order form with price information by e-mail and you can place the order with us by fax. |
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Logistex MB200 Modular Belt Conveyor
Simple transportation with minimal maintenance and quick
installation
Features:
Robust construction ensures longer life and heavy load handling ability
Simple cam adjustment of snub roller and easy-to-remove pulleys
Standard gear/motor options to meet global requirements
Benefits:
Provides easy and accurate belt tracking
Direct drives reduce parts requirements
Increased energy efficiency
Design minimizes mainlenance lime |
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The inclined belt conveyor GKAL-60 can be used in wide variety of applications.
Upon request it can be made in various sizes within one single day.
The GKAL-60 has an extremely rigid TorsioDur frame in monobloc quality.
As well as in standard sizes it can also be custom made for specific problem solutions.
Along the whole length of the 60 mm high frame, additional accessories can be fixed to M8 sliding blocks gliding in the grooves along the side of the frame.
In a standard configuration the GKAL-60 is equipped with a slatted belt, side guide rails and a receiving hopper with fall black flap. The slats on the belt normally are 20, 30 or 40 mm high. But special heights are also available. The distance between the slats on the belt can be freely chosen. The receiving hopper exists in a small and a big standard version. A lot more of the versatile accessories in our program can be found on the pages 45 to 52 of this brochure.
The two double supports, with which the GKAL-60 on this page is equipped, can be infinitely adjusted in height and angle. For an easy change of position, the support at the receiving end has little casters. In an alternative configuration the GKAL-60 can have a single column support with wheels. It is shown on page 11.
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Elegant solution with CleanTec: GEPPERT conveyors in stainless steel
GEPPERT-Band is one of the few manufacturers in Europe offering a complete range of stainless steel conveyors. But not only that: with CleanTec, the patented hygienic technology, all the strict requirements of chemical, pharmaceutical and food industry are met or exceeded.
These superb conveyors are available within 4 to 14 days, depending on the model.
In contrast to most other stainless steel conveyors - GEPPERT-conveyors are manufactured completely out of stainless steel - including shafts and bearings.
Do you have to transport very small objects or large amounts of bulk material or even bigger piece parts ? Do you need specially small transfer diameters or do you want to integrate conveyors into existing processes ? The GEPPERT range of stainless steel conveyors offers it all. Flat belt conveyors are available in belt widths between 50 mm and 1,000 mm and with lengths between 500 mm and 12,000 mm for loads of up to 100 kg. Kinked and Z-shaped conveyors with adjustable inclination between 40 and 60° can be made in useable widths between 130 mm and 530 mm and in a total length of up to 4,000 mm for loads of up to 30 kg.
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| The Telestack tracked conveyor gives users rhe ability to create high capacity stockpiles in any terrain. The TS 624 tracked conveyor can be used in a variety of applications including; stockpiling directly from a primary crusher, loading barges and stockpiling safely over a quarry face. It has a throughput rate of up to 600 tonnes per hour and is capable of stockpiling 200mm down material |
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| Metal belt conveyors from Belt Technologies offer the technologically advanced benefits of metal belts in an easy to integrate conveyor or conveyor module. Conveyors can be shipped with motor and power supply, or with a simple shaft extension allowing the engineer to add their own motion control components. |
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• Motors: with miniature central drive, central drive (direct or not), with motor flange and housing, for coaxial drive, rollers with internal motor Ø 50 brushless and Ø 72.
• Many applications especially in the food, cosmetic, pharmaceutical fields.
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With mk there are 24 different types of conveying system at your disposal, all of which are compatible with our profile systems.
Such a comprehensive range and our experience in conveyor systems allows us to offer robust solutions, that are permanent, efficient and can be easily modified.
Individual enquires about automation of production processes are just as often taken into account as more specific customer requests such as integrating conveyors into more complex set-ups.
With so many options from mk as standard, a conveyor for a special purpose does not always have to be specially designed, keeping costs low.
Our most cost effective standard conveyors are flat belt, twin belt, chain, flat top chain and roller types.
From these standards we can normally find a modular solution to a special requirement.
24 different standard conveyor systems
The largest range of profile based conveyors
Reliable integration with our profile series, linear motion and factory equipment
Slots in the profile allow easy attachment of accessories
Economy through simple design and standard components
Furnishing with electronic equipment and spare parts service is also available |
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The Vanloader's hand operated or powered telescopic boom with height adjustment at both ends suit the smaller vehicle application.
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Processing and packaging often require belt conveyors to elevate, decline, or transport product. As part of Key's integrated solutions, we offer belt conveyors specifically designed for your industry, specializing in food and pharmaceutical industrial applications.
Sanitary and robust, Key's belt conveyors are available in many widths, lengths, designs, and materials. They complement Key's Smart Shaker® solutions and industry leading automated inspection products.
Modular belt conveyors are manufactured in a wide variety of configurations that share common components and construction and may use one of several belt types including Intralox® and KVP®.
Features and Benefits:
- Sanitary design-easy cleaning
- Most constructed with T304 stainless steel components
- Drive components to the side of product flow
- USDA approved belts, cleated and non-cleated
· Fabric
· Plastic (polypropylene or polyethylene)
- Standard-profile designs for proper application fulfillment
- Modular designs with pre-manufactured standard components
- Handles steeper incline/decline angles than flat-pan conveyors
- Easy to Install
· Floor mounted
· Suspended
· Mounted on casters
· Complement other Key material handling and optical inspection components
Common Product Applications:
- Bulk products
- Cereal
- Fresh cut meat and poultry
- Nuts
- Pet food
- Potato products
- Processed fruit and vegetables
- Snacks |
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Troughed belt conveyors with horizontal curves were brought to industrial use by BEUMER. Because of their curved routing and minimum curve radii, these systems offer a low-cost alternative to systems, made of straight-line units with transfer points. By transporting material simultaneously in both directions utilizing the top and bottom belt strand, it permits the customer to operate the system in an even more economical way.
With this technology BEUMER has set new milestones. |
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| With its closed design, a tube belt conveyor allows optimum adaptation of the conveying route to topographic conditions. Since the conveyed material is completely enclosed, it can be transported dustfree, and even extremely steep gradients are safely coped with. This technology is based on proven machine components and a special belt design which ensures a safe operation. |
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The universal transport solution, for applications where no cooling lubrication is present.
* Also suitable for parts with sharp edges
* Not suitable for transporting hot chips
Our belt conveyors are predominantly used on punch-nibbling machines, for transporting punching scrap and punching trimmings. However, other parts can also be transported, such as waste parts from plastic injection machines. The transport belt of the conveyor is resistant to oil and grease.
Structure:
*Housing made of steel plate
*Oil-resistant belt
*Protective motor switch
*Convex return shafts
*Shafts with ball bearings
*Adjustable belt tension |
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Mainly Features:
- Belt elevating parts to load into containers.
- Excellent for feeding large mills. |
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| A robust, easy to move, height adjustable belt conveyor ideal for vehicle loading/unloading, stacking, or as a mobile mezzanine floor conveyor. |
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The Portec SB-Merge is the answer when space consideration is important. It can be manufactured at angles as low as 20° and can achieve speeds over 500 fpm. Continuous stop-starts are not a problem because the belts are pulled rather than pushed. It has been specially designed so that belts changes are quick and easy.
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Conveying Systems
Opencast mine
Chile
15x belt conveyor shiftable [CV27] GF1200x952
belt width 1219 mm (48'')
centre distance 952 m
drive power 710 kW
belt speed 5.6 m/s
leached copper ore 4000 t/h |
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Automatically remove and elevate ferrous materials such as chips, turnings and small parts. Conveyor mechanism is totally enclosed. Wide variety of configurations can be assembled from standard design sections.
Chip & Parts Conveyor - Standard Utility Model 68
Standard model for lightweight material.
Chip & Parts Conveyors - Low Profile Permanent Magnetic
Control lightweight ferrous materials.
Chip & Parts Conveyors - Model 6
6-1/4 in. (159mm) deep housing to transport small volumes of chips.
Chip & Parts Conveyors - Model 9
9-1/4 in. (235mm) depth for greater volumes.
Chip & Parts Conveyors - Model 12
12-1/4 inch (311mm) depth for high volumes of chips.
Chip & Parts Conveyors - Model 21
21-1/4 in. (540mm) working width for high volume conveying. |
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4 types:
• Mesh belt conveyors standard L (1)
• Mesh belt conveyor standard U (2)
• Mesh belt conveyor standard U with breaks (3)
• Mesh belt conveyor standard U curves (4)
This range of conveyors answers, thanks to a vast choice of modular bands, to all the needs for transport of parts, for draining, drying and cooling functions. The positive drive, by toothed wheels, guarantees a precise positioning, as well as a sure passage on the level of the breaks and curves. (Maintenance and cleaning fulfill the requirements of the food mediums).
Possibility of replacing links insulated without disassembling of the conveyor, of changing partially or completely the band without dismounting the conveyor, to regulate the “tension” (play) of the band, to reverse the walk’s direction (consult us).
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It is designed to transport mainly foil-wrapped PET-bottle bulk packs, full cartons or crates. This type of conveyor is used to prevent the fragile bottom part of a package from damage. The conveyor is made up of sheet-metal side plates connected by reinforcement elements, of a sliding guide and of a plastic plate conveyor belt on it. The belt plates have rollers on them. There is an adjustable railing or a sliding guide mounted on the side plates. The conveyor is equipped with height adjustable feet. In case that the product flow stops, the belt smoothly slides under the transported packages due to the rollers.
Application: For all usual types of cartons, foil-wrapped packages and plastic crates.
Speed: Up to 800 mm/s. |
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