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Stainless Steel Belt Food Conveyor
"Shin-Con-San"
Bears brilliant durability, corrosion resistance, and chemical resistance, due to its all-stainless steel body.
It is optimal for conveying items that require heating, drying, and cooling to extents impossible for resin or rubber belts!
Unlike rubber or resin belts, stainless steel prevents the infestation and reproduction of bacteria, making it optimal for loading food directly onto the belt!
- Despite being a stainless steel belt, its drive / tail roller diameter is a minimal size of 80mm, enabling smooth food transfers and compact layout.
- Stainless steel belts do not wither or deteriorate when cleaned or sterilized by hot water or alkaline chemicals.
- Since food colorings and smells can be washed away from stainless steel belts, products can be conveyed without concern.
- Belt edges do not fray and coatings do not peel. Our belt eliminates any fear of foreign particle insertion.
Applications:
Direct food loading conveyance, food filling, packaging line food sterilization, cleaning, dewatering / drying lines, freezing / cooling lines
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Features:
Metal belts are optimal for preventing static electricity and electrostatic charge. These electricity may affect quality of semiconductors and electronic parts. Therefore stainless steel belts are suitable for conveying these items. Additionally, unlike resin and films, they prevent the adherence of dust particles.
Applications:
- Conveying sealed semiconductor packages
- Assembly conveyance of electronic parts (function check, UV processing, trim and form)
- Conveying films
- Conveying chemicals (prevents dust adherence to chemicals caused by static electricity
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- Low profile design provides tight product transfers and the ability to fit into space-constrained areas
- Corrosion resistant construction is achieved by replacing steel components with stainless steel or electroless nickel plated components to help prevent or minimize rust. Anodized aluminum is used on some surfaces as well as on many of our side and guide rail profiles
- Uses Lube-for-Life Bearings with H1 food grade solid lubricant
- Single piece 10-gauge stainless steel framework is laser cut and formed to create a single-body frame construction, ensuring frame integrity
- Tight tolerance belting and our unique snap-out sealed tail assembly provide for a quick belt change (less than 5 minutes) that is normally achieved without having to remove the drive packages or side rails
- High tensile strength belts offer superior strength-to-weight ratio and are available in over 50 various types
- All components of our conveyors are produced on state-of-the-art manufacturing equipment
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Stainless Steel is often specified when sanitation requirements are a primary concern. The hard, flat and smooth surface of the belt is easy to clean with steam or chlorinated water. Corrosive cleaning solutions will not harm the belt material. In food applications, the belts provide a stable material that will not absorb natural odors or effect the tastes of materials being transported.
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Metal belts feature a high strength-to-weight ratio , which is an advantage in nearly every application where high strength, light weight, or both are required. Low mass offers high acceleration and rapid deceleration, with minimal motor sizes.
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The inclined belt conveyor GKAL-60 can be used in wide variety of applications.
Upon request it can be made in various sizes within one single day.
The GKAL-60 has an extremely rigid TorsioDur frame in monobloc quality.
As well as in standard sizes it can also be custom made for specific problem solutions.
Along the whole length of the 60 mm high frame, additional accessories can be fixed to M8 sliding blocks gliding in the grooves along the side of the frame.
In a standard configuration the GKAL-60 is equipped with a slatted belt, side guide rails and a receiving hopper with fall black flap. The slats on the belt normally are 20, 30 or 40 mm high. But special heights are also available. The distance between the slats on the belt can be freely chosen. The receiving hopper exists in a small and a big standard version. A lot more of the versatile accessories in our program can be found on the pages 45 to 52 of this brochure.
The two double supports, with which the GKAL-60 on this page is equipped, can be infinitely adjusted in height and angle. For an easy change of position, the support at the receiving end has little casters. In an alternative configuration the GKAL-60 can have a single column support with wheels. It is shown on page 11.
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Elegant solution with CleanTec: GEPPERT conveyors in stainless steel
GEPPERT-Band is one of the few manufacturers in Europe offering a complete range of stainless steel conveyors. But not only that: with CleanTec, the patented hygienic technology, all the strict requirements of chemical, pharmaceutical and food industry are met or exceeded.
These superb conveyors are available within 4 to 14 days, depending on the model.
In contrast to most other stainless steel conveyors - GEPPERT-conveyors are manufactured completely out of stainless steel - including shafts and bearings.
Do you have to transport very small objects or large amounts of bulk material or even bigger piece parts ? Do you need specially small transfer diameters or do you want to integrate conveyors into existing processes ? The GEPPERT range of stainless steel conveyors offers it all. Flat belt conveyors are available in belt widths between 50 mm and 1,000 mm and with lengths between 500 mm and 12,000 mm for loads of up to 100 kg. Kinked and Z-shaped conveyors with adjustable inclination between 40 and 60° can be made in useable widths between 130 mm and 530 mm and in a total length of up to 4,000 mm for loads of up to 30 kg.
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Applied Recovery Systems can design a variety of steel belt conveyors and steel belt conveyor systems to meet the demands of your chip processing system. Whether your metal chip processing requires a simple take away system for briquettes, or a more complex system for conveying chips and cutting oils from machine tools, Applied Recovery Systems will meet your needs.
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The standard of the industry. These highly efficient heavy duty chip conveyors are engineered to elevate and transfer a broad range of tough materials.
Features and Benefits
- Steel belting is available in plain, perforated, or dimpled style in 2½, 4, 6, and 9 in. pitch
- Available in closed or open frame designs in a variety of elevating onfigurations
- Widths up to 8 ft and lengths to 600 ft are available
- Features precision die-formed hinge sections
- Heavy-duty side chain features replaceable bushings and flanged rollers
- All other components are engineered standard off the shelf for ease of maintenance
- Closed frame models come completely sealed and oil tight
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This type of machine is particularly suitable for shotblasting small parts loaded in bulk. A special anti-abrasive rubber mat arranged as a cradle receives the articles to be treated and with its movement maintains them in a constant tumble.
The articles are hit by the jet of abrasive generated by the turbine, and by continuously changing position, they receive the shotblasting treatment extremely uniformly on all the surfaces. A steel belt is recommended for all earth fusion materials and for all parts with weight exceeding 15 kg each
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Tumble blast shotblasting machines are used for deburring, shot peening, surface cleaning of materials like aluminium, steel, stainless steel, brass and bronze. Available volume capacity of our standard models from 100 to 100 liters with loading charge till 3000 kg.
Our standard models are devided in TBG (version with rubber belt conveyor) and TBA (version with steel belt conveyour).
The machine can be equipped with automatic loading device with hydraulic operating skip.
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These shot-blasting machines make it possible to treat the parts in bulk.
The movement of the apron retournor makes it possible to brew the parts under the jet of the turbine and thus to make sure that all the faces of the parts are exposed and treated.
The weak loads and the fragile parts are treated within an apron rubber (T-R), while the very heavy, aggressive parts with sharp or hot edges are treated in a steel steel deck (T-S).
The loading of the machine can be made by a skip and unloading by inversion of the direction of walk of the apron, on a vibrating conveyer or with band. The cycles are most of the time automatic.
Our standard range of apron shot-blasting machines retournor rubber includes capacities from 50 to 300 liters for loads going from 100 to 800 kg.
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International Surface Preparation offers a wide variety of wheel blast equipment in several configurations. One of the more popular models of wheel blast equipment is a tumble blast unit.
Tumble blast machines are comprised of either a rubber or steel flighted belt that is driven within a mill, or cabinet, as the parts tumble beneath the blast wheel. Parts are batch processed in the tumble blast.
These units can are best suited for manual loading and unloading however loaders and conveyors can sometimes be utilized to provide for a semi-automated process.
Continuous tumble blast machines are available as well. These in-line units tumble parts through a tunnel by means of a rolling belt beneath a series of blast wheels.
Standard tumble blast machines range in size from 1 ½ cubic feet up to 12 cubic feet of operating capacity. Tumble blast models bigger than 12 cubic feet are available should your production require a larger machine.
International Surface Preparation can assist you with the proper selection of wheel blast equipment that best fits your processing and production requirements.
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Applied Recovery Systems can design a variety of steel belt conveyors and steel belt conveyor systems to meet the demands of your chip processing system. Whether your metal chip processing requires a simple take away system for briquettes, or a more complex system for conveying chips and cutting oils from machine tools, Applied Recovery Systems will meet your needs.
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The advantages of the Sandvik steel belt
are well known in the food processing
industry; indeed, many of today’s most
widely used techniques would not be
possible without them. In bake ovens,
they contribute the benefits of high
temperature resistance, easy product
removal from the smooth surface and
ease of cleaning. As meat cutting tables
they provide a hard, durable surface, total
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Sandvik uses a very simple easy to understand
designation system for its steel belt grades, where
the figu res indicate roughly the tensile strength
in MPa* and the letters the type of steel and
microstructure:
C = Carbon steel
S = Stainless steel
A = Austenitic microstructure
M = Martensitic microstructure
* 1 MPa = 1 N/mm2
More detailed information
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The superb conductivity of the steel belt,
combined with excellent mechanical
properties even below -200°C (-320°F),
its joint-free surface and the ability to
slide products smoothly and cleanly from
the end of the belt, all contribute to
make it pre-eminent in food processing
applications.
Sandvik contact freezing systems draw
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rEscan's technology is the answer to the early detection of cord breaks, corrosion and splice failure.
The rEscan system works through magnetic flux leakage; steel cords are magnetized within the belting then measured for the amount of magnetic flux leakage seen in the belt. The key to this system is twin conditioning heads, which aligns all the magnetic domains thus giving a clean strong signal. The system is comprised of a set of two 'conditioning transducers (permanent magnets), one'sense transducer 'and one Tachometer.
As the belt passes by the transducer a signal is sent directly to a rEscan computer system then all data is reviewed on the belt in the Left, Center and Right orientation. Once the data has been analyzed, the rEscan Technician can accurately tell you where the damage is in your belt down to the closest millimeter in precision. "
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Flow rate is based on 100% volumetric efficiency and 20°C ambient temperature
min. inlet pressure depending on fluid medium
min. rpm depending on rod loading
Gear with force-fed lubrication (> 160 kw with oil cooler)
Standard gear ratios:i = 3,33 - 3,50 - 4,04 - 4,62 - 5,44
Also available to API 674
Special medium such as sea water, glycol, methanol, oils, etc. on request
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KL 100_417 2008/ 01 E
Application:
Suitable for corrosive enviroments and gaseous or liquid media that will not obstruct the pressure system. With liquid filled case for applications with high dynamic pressure pulsations or vibrations.
Suitable for chemical industry, petro-chemical industry, mining industry, mechanical engineering, enviromental technology and plant construction.
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