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Bending capacity
ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Automatic bending axis electronically controlled (CNC)
- Memory for programs
- The tube positioning and tube rotation are manually adjusted
- Ideal for tubes having normal geometric forms
- Ideal for small or large production amounts
- for shift production
- Left and right bending
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Model-52
Manual stationary bending machine
Orient
Mandrel and without mandrel
bending of tubes and profiles by winding method.
Abilities
- Tube profile changing control in bending place
- 2 axes control (A;L;)
- Bending of M- type parts
- Absense of clash between machine
and tube during complex bending
- Individual tool specification
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- Special machine with wide centre distance between the
lower rolls Specifically designed for bending tubular and hollow
sections and aluminium extrusions
- Three driving rolls
- Double initial pinch style (independent adjustment of lower rolls)
- Capability to accommodate a fourth roll to reduce distortion
and twisting of non-symmetrical sections
- Combination horizontal-vertical working position
- Conventional, programmable and CNC controlled versions
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Pyramidal profiles bending machines, three driver rolls
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Series RCMI "double pinch" angle rolls are expressly designed for rolling profiles with high resistance to the bending. This is the reason why the structures are heavily dimensioned and are built with heavy thickness plates of certified quality steel.
They are Electro-welded and heat treated to release the internal stresses. The solidity of the structure is in fact an essential parameter to guarantee reliability and precision trough the years.
The RCMI series angle rolls superior quality is also guaranteed by a complete series of accessories supplied as standard equipment.
For more versatility in rolling aluminium profiles or for super-heavy rolling requirements up to section modulus of 17.000 cubic centimetre (1.000 cubic inches), Faccin offers the TAURUS series of variable geometry profile benders in which the distance between the bending roll is set according to the optimal bending geometry to minimise the distortion of the profile cross-section and the waste of material to be cut at the two edges.
Rotating Table Benders and Flange Rollers complete the wide range of machine designed for optimum rolling quality and maximum productivity.
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Positioned with vertical axes.
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Model-55
Three-roller bending machine
Orient
Making of rings, arcs, spirals with specified coils step lifting of tubes and profiles by 3-roller bending method.
Abilities
- 3 rollers drive
- Control of theoretical bending
radius
- Spiral step lifting control
- Work in vertical and horizontal
position
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- Bending capacity: pipe up to 2”; square tubing up to 50 x 50 mm
- Upper bending roll powered and hydraulically adjustable
- Lateral guide rolls with mechanical adjustment
- Combination horizontal-vertical working position
- Adjustable positive stop for maximum repositioning accuracy of the bending roll (digital readout available upon request)
- Universal standard rolls tooling for most regular steel sections with no extra equipment required
- Remote controls
- Excellent results can be achieved with most sections using smooth rolls
The Series Leonardo consists of three models, featuring the capability to roll a wide range of sections with the regular equipment, as well as an extremely affordable price.
All models can be supplied with manual adjustment of the bending roll
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Three driving rolls
- Pyramid style design
- Bending capacity: pipe up to 4"; angle up to 80x80 mm (3"x3")
- Hydraulic adjustment of bending roll
- Combination horizontal-vertical working position
- Mechanical positive stop for consistent repostioning
- Digital readout
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BENDING: 6 > 42x4 mm
MATERIALS: AISI 316 TI - ST 37.4
DIMENSIONS L x D x H: 680 x 880 x 910 mm
WEIGHT: 100 KG
STANDARD VOLTAGE: 400V 50Hz 3PH
MOTOR POWER: 1.1 KW
CONTROL BOARD: included
ELECTRICAL LIMIT SWITCH: included
OIL: included
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Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
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PivaSystems – Integration for Uninterrupted Production
PivaSystems offers the perfect solution for combining punching and bending in a single production line to produce a finished product. This integrated solution offers the best possible return on investment with the unbeatable advantages of uninterrupted production.
The PivaSystems production line integrates punching and bending modules to further boost part production efficiency. The production line is excellently suited to product groups of highly variable delivery size. Flexibility to produce parts as required in small or large quantities in a single system is achieved from years of experience and the latest in technologies offered by Pivatic.
Improve productivity
- Parts run straight from the Coil with shorter cycle times
- Automated set ups between batches
- Efficient utilization of sheet metal
- High availability (24/7)
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New Bihler GRM 80P
Perfecting a best seller for your added value
The target was to further optimize the Bihler GRM 80E punching and bending machine, adapt it to suit the market’s increased demands, and in doing so automatically offer the market even greater productivity, flexibility, profitability and tool compatibility with the preceding GRM 50, GRM 80 and GRM 80E models. The result is well worth seeing and impresses through its advantages.
The new GRM 80P now provides significantly more free space on the work plate as a result of the clear spatial separation of punching and bending operations. In this way, additional tool movements and Bihler key technologies can be integrated as component systems into the manufacturing concept to solve complex applications. As a result, nothing can prevent the manufacture of longer and more voluminous parts. The powerful two-point eccentric press for longer cutting tools installed alongside the work plate and the large center aperture in the work plate also guarantee the flexible integration of central mandrel movements.
Mechanical or NC controlled feeds guarantee the high-precision supply of material. A user-friendly, highly-flexible process control enables the intuitive adjustment, management and operation of the machine.
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The EMB patented technique of pre and final assembly of cutting rings reduce assembly time and costs whilst providing superior "leak free" characteristics and reliable reproducible assembly results. The entire process of tube preparation untill the final coupling run like clock work in no time at all, thank to our investment in "state of the art" machinery.
Our SPS controlled assembly units, in paricular, provide supreme functional and cost effective performance.
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Type RB profile bending machines are used when aluminium or steel profiles are to be bent to the highest levels of quality, precision and productivity. These machines have particularly high flexibility and performance.
The variable clearances on the side rollers mean that these machines can be adjusted to fit the profile perfectly in each case. This leads to a noticeable improvement in bending quality but also to significantly higher bending performance than is found with conventional bending machines.
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AddisonMckee's innovative FormMaster-70 Ram Extrusion machine, or FM 70 RE, has been designed to produce small bent components at high speeds with minimal scrap.
In essence, the FM 70 RE extrudes or pushes a near-net tube through a contoured set of dies or clamps, generating one or two shallow bends - typically with a maximum degree of bend of approximately 40 to 45 degrees.
The FM 70 RE machine is perhaps best known for its ability to minimize tube scrap. As opposed to a typical bending process via a standard bending machine where a clamp holds one end of a tube, and a collet holds the other end where these ends are ultimately discarded as scrap - the FM 70 RE eliminates this scrap via its innovative Ram Extrusion process.
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Thanks to the new PowerBend range of CNC tube benders, manufacturers requiring standard three axis solutions can now benefit from AddisonMckee's world-leading reputation for quality, precision and reliability at an exceptionally competitive price.
A high-performance draw bending range, designed for the accurate and repeatable production of tubular components, PowerBend models provide levels of accuracy, repeatability, quick tool change and ease of operation as required by today's manufacturing industries.
PowerBend series CNC tube benders—Key range/feature information:
* PB42ST - 42mm (1 5/8”), PB75 - 76mm (3”), PB100 -102mm (4”), and PB150 - 150mm (6”) - models
* Maximum 20 bends per program
* X, Y, Z/Y, B, C axis data input
* Automatic release of tube prior to final bend
* Extensive program storage with USB ports backup
* Allen-Bradley Control Unit, Drives and Motors
* Rexroth Hydraulics
* Foot Pedal Cycle Start
* Recapture Software
* Anticipated Mandrel Retraction
* Safety Scanner and Barrier Rail
* Recapture software & online diagnostics
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AddisonMckee manufactures a large range of all-electric and/or Hydraulic CNC tube bending machines from 4mm to 273mm diameter, providing tube bending solutions to the Automotive, Aerospace, Shipbuilding, and niche markets.
All AddisonMckee machines are built using exacting quality standards and enforced by our own Total Quality Assurance program, and feature:
* DataBend CNC Unit
* Foot Pedal Cycle Start
* Clockwise/Anti clockwise bending rotation
* Operator training
* Operator manual and circuit diagrams
* Laser safety scanner
* Safety barrier rail
* Recapture software
* Sequential software
* Safe load procedure (foot)
* CE Mark
Hydraulic:
AddisonMckee hydraulic DataBend CNC tube bending machines continue to provide a durable design and proven technology to traditional markets using the same front-end Siemens Controls as the all-electric machines–and all at a lower cost than the electric counterpart.
Electric:
AddisonMckee electric DataBend CNC tube bending machines are clean and quiet, operating with reduced running and maintenance costs. With sophisticated programming control of machine axis, greater positional control and repeatability is achieved, producing high quality bends. The electric range of DataBend machines are ideal for tight radii, thin walls, exotic materials and close tolerance components.
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AddisonMckee have designed a range of highly-specialized, electrically-powered, hydraulically-operated elbow tube benders. Developed to answer the demands of the plumbing industry, the ElbowBend series is capable of delivering six 90-degree or 45-degree copper elbow joints every 7.2 seconds.
Simple start-up and shut down procedures allow for quick tool changes to be achieved in 25 minutes.
The machines’ control system is based on a Siemens controller, and all electrical control gear and axis drives are integral to the machine – mounted in an electrical cabinet secured to the base frame.
All AddisonMckee machines are built using exacting quality standards demanded and enforced by our own Total Quality Assurance program.
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VAS SUPER-POWER
For precision bending in cold of electrical conduit pipes up to 180º.
Capacity: M16 to M32.
Easily adjustable: 0-180º. with bending degree setting (ideal for multiple pipe bending). Simple, quick and easy-to-use.
Mechanical reverse rotation. Gearbox for optimum performance.
Universal motor 230 V, 50/60 Hz Power: 1010W.
Complete set pesented in Heavy-duty plastic ccase, with tripod fitting (optional), witch includes bender, bending forms blocks for different pipe diameters and block fixing pin.
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Type RB profile bending machines are used when aluminium or steel profiles are to be bent to the highest levels of quality, precision and productivity. These machines have particularly high flexibility and performance.
The variable clearances on the side rollers mean that these machines can be adjusted to fit the profile perfectly in each case. This leads to a noticeable improvement in bending quality but also to significantly higher bending performance than is found with conventional bending machines.
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Type RB profile bending machines are used when aluminium or steel profiles are to be bent to the highest levels of quality, precision and productivity. These machines have particularly high flexibility and performance.
The variable clearances on the side rollers mean that these machines can be adjusted to fit the profile perfectly in each case. This leads to a noticeable improvement in bending quality but also to significantly higher bending performance than is found with conventional bending machines.
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Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
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Double head benders for wire, bars, profiles and tubes
ADVANTAGES
1. Very high productivity rate thanks to double head simultaneous bending
2. Bi-directional bending system (clockwise and counter-clockwise) with variable radius feature performed by the same bending head
3. Automatic bent part unloading
4. Automatic coil feeding and/or straightened cut to length bar not requiring set up times
5. Part straightening with in-line device at constant speed
6. The central clamping unit allows to bend more complex shapes such as closed parts, ends with eyelets, ends that reverse back to the inside of the closed parts
7. Ability to bend a “double” part (symmetrical or same) and cut them apart after bending.
8. Deep and clean chamfering, burr-less, before the bending cycle
9. Ability to bend parts with welded fixtures or flexible hoses and to bend armoured electrical resistances
10. Ready to be integrated in manufacturing cells with other machines and robot piece handling
11. Off-line automatic programming
Machines available in different versions, with or without coil :
DH2008 Max wire bending capacity Ø 8 mm
DH2010 Max wire bending capacity Ø 10 mm
DH2014 Max wire bending capacity Ø 14 mm
DH2014 Max wire bending capacity Ø 30mm
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Automatic model:
On the automatic MULTIPLAN, the tightening of against form of blocking and bending as well as the extraction of the chuck are carried out automatically; a device also allows the greasing of the interior of the tube the site of bending; the whole of these operations is carried out in cascades, in a cycle without operator action.
For tubes:
Steel
Stainless
Aluminum
Copper
Capacities:
Ray of maximum bending: 300 Misters.
Angle of maximum bending: 190°
I/V tubes E24 reheated: 12 cm ³.
Bending (mm):
Type 60
Tubes Rectangular Square Round
Steel 60x5,5 50 60x34
Stainless 60x4 45 60x34
Aluminum 60x8 60 60x34
Copper 60x8 60 60x34
Features:
Asynchronous motor 5500W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Speed of bending: 5 seconds (1 clotheshanger with 90°).
Speed of return: 10 tr/min.
Mass: 980 kg.
Obstruction: 4,035 X 0,948 X 1,020 m
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For tubes:
Exhaust
Iron work
Thin steel
Capacities: Ø: from 25 to 63,5 Misters.
Ray of maximum bending: 125 Misters.
Angle of maximum bending: 165°
Mini thickness:
Thickness minimum of the tubes to be curved according to the external diameters:
1,25 mm for: Ø 25 to 47,5 mm (1 " to 1 7/8 ").
1,50 mm for: Ø 50,8 mm to 57 mm (2 " to 2 1/4).
2,00 mm for: Ø 60 and 63,5 mm (2 3/8 " and 2 1/2 ").
Features:
Asynchronous motor 2200W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Obstruction: 1,10 X 0,60 Mr.
Height of work: 925 Misters.
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Bending machine functioning on the principle of stamping.
6 standard models of bending machine allowing to curve tubes of 3/8 " to 16 ", and up to 20 " in option:
0B58 (jack 8 Tons) capacity: 3/8 " to 1 1/4 "
OB 30 (jack 12 Tons) capacity: 3/8 " to 2 "
OB 40 (jack 18 Tons) capacity: 3/8 " to 3 "
0B 50 (jack 30 Tons) capacity: 2 " to 4 "
OB 50 P (jack 30 tons) capacity: 4 " to 8 "
Super OBMP150 (jack 100 tons): 4 " to 16 " (20 " in option)
Three types of motorization: electric, pneumatic, gasoline.
Accessories available for bending until 180° for models OB 30 and OB 40
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For tubes:
Steel
Stainless
Aluminum
Copper
Maximum capacities: (in mm)
Standard ray: from 25 to 190 mm
Motorization (electric versions):
Asynchronous motor 750W - 50Hz, 400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Speed of bending: 6 tr/min.
Time of bending: 2,5 seconds (1 clotheshanger with 90°)
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Bending machine 3D (3 axes) functioning according to the principle of rolling up for round, square tubes, rectangular and profiled out of carbon steel or stainless, copper, alloy of aluminum, etc...
Capacity of standard bending on round tube steel: from 2 to 76.1 mm (76.1 X 6.3 mm)
Angle of bending: of 0° with 180°
Standard length of the arm carry-chuck 3 Mr. Any higher length on request, according to length of the tube to be curved.
Motorization: electrohydraulic group of 7.5 kw
In the initial version, the chucking devices are actuated manually. In option, a hydraulic control is proposed.
Numerical visualization of the angle of bending, the angle of orientation of the plan of bending and the longitudinal position of the tube on the bench.
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For tubes:
Steel
Stainless
Aluminum
Copper
Maximum capacities: (in mm)
Standard ray: from 25 to 190 mm
Motorization (electric versions):
Asynchronous motor 750W - 50Hz, 400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Speed of bending: 6 tr/min.
Time of bending: 2,5 seconds (1 clotheshanger with 90°)
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