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Bono's HTH high temperature heaters are designed for capacities ranging from 2 to 25MW. Thermal fluids, of synthetic type, can be used both in liquid and vapour phase, up to 400°C.
The design of HTH heaters is innovative, gives several advantages versus the coil type design and on the other hand it is extremely reliable, thanks to Bono's experience with more than 2000 installations all over the world.
The main advantages of HTH are: the compact design, especially in terms of height, and the complete accessibility for cleaning and maintenance; the built-in preheater, in the same heater base, reduces the local assembly costs; the accessibility of the furnace allows a cheap repairing, since any tube is replaceable working inside the furnace.
HTH are supplied equipped with burner, regulation equipment, instruments, built-in preheater, safeties and accessories, in a transportable package, thanks to their original compact design. The package, ready to be connected to the network, is tested in Bono Energia's workshop before shipping, ensuring a quick and efficient site commissioning and start up.
All Bono's heaters are constantly updated by 30 engineers to the strictest international norms, in order to insure higher efficiency to save money and lower level emissions.
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Thermal fluid heaters series OMP and HTH (and HTH-R) are suitable for heavy duty industrial operation. They can operate with a wide range of mineral and synthetic thermal fluids.
The multi-tubular patented design offers common features joined to different standards in calculation and design, according to the maximum bulk and film temperature to be obtained (Design, construction and testing according to API 560 , ASME, EN, DIN, ABS, R.I.Na. SQLO and others).
Both series are suitable for medium-large capacity production and high fluids operating temperatures.
The innovative and patented multi-tubular design offers advantages versus the conventional heater coil design in terms of:
- Less operating costs, thanks to the higher thermal efficiency;
- Less maintenance and inspection costs, due to total absence of refractory and of fouling even, in case of oil firing;
- Less fuel and power consumption, because of reduced fluid pressure loss.
- Lower thermal fluids degradation rate, thanks to the small difference between bulk and film temperatures and to the higher fluid velocity in the radiant section.
Series: OMP / HTH
Design: Multi-tubular heater
Capacity: 1.7 to 17.4 MWt / 2 to 40 MWt
Thermal fluid temperature: up to 360°C / up to 400°C
Thermal fluid type: Mineral and synthetic
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BABCOCK WANSON is leader in the field of the design and the installation of thermal oil heaters TPC and EPC (high outputs, service contracts on demand, compliance with environmental standards).
User advantages :
- reliability and rugged long life construction ;
- guarantee on both the burner and the boiler ;
- efficiency, which can be higher than 92% over the operating range ;
- investments and maintenance costs reduced ;
- optimised heat balance, associates the high output of the boiler with very low thermal losses on the distribution system which means very high overall plant efficiency ;
- very short response time, low inertia ;
- optimisation of the thermal coefficient of transfer of the boundary layers ;
- low pressure of operation normally no more than total system resistance (10 bar max) for high temperature (350°C) ;
- well suited for indirect process heating;
- compactness ;
- safety of the whole system by the installation of dedicated controls and equipment to suit the process requirements (deaerators, temperature monitors and alarms, deaerator relay...) ;
- no corrosion, therefore, very long plant life.
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Thermal fluid heaters are a real good and innovative solution for heat production in those industrial processes where high process temperatures are required.
There are circumstances in which the use of a thermal fluid heater rather than a steam boiler is more suitable for heat production, usually to lower costs.
BONO ENERGIA’s key factors:
* More than 40 years of experience in production and engineering
* 4,000 installed units
* High quality control standards ( ISO 9001)
* Stringent design standards (ASME,API 560, EN, DIN )
* Continuous research and development
* Automation technologies at top level (Visit www.automataweb.com)
* Wide range of products (All capacity needs guaranteed)
* Customized solutions
* Global product supply
* World wide marketing presence
* Short delivery time
Benefits from a BONO ENERGIA’s choice:
* Life cycle at top level of the market
* Repeatable and sustainable performances over the life cycle
* Reliability
* High thermal and combustion efficiency (Operating costs reduction)
* The possibility to use different kinds of fuel
* Low level emissions
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The System OP Includes
The DB Boiler
Oil or gas fired burner (optional)
Thermo - oil circulation pumps
Boiler controls and safety equipments
Deaerator
Electrical control panel
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Type UT-L as flame-tube smoke-tube boiler
with 3-pass technology acc. to the Directive
relating to appliances burning gaseous fuels
up to an output of 750-9,200 kW for hot
water generation.
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The Dalesman range of hot water boilers is highly fuel efficient with low emissions. The boilers are available in outputs from 300 to 10000kW, (1 to 35 million btu), and in working pressures from 100 to 300 psig (7 to 20 bar g).
The Dalesman boiler is of exceptional quality and robustness suited to arduous workloads over many years. Unlike other heating boilers available the Dalesman is manufactured using the same engineering and design skills that Byworth use in the manufacture of their steam boilers. All Byworth boilers are manufactured entirely within the factory at Keighley, West Yorkshire.
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Applications:
Heating or heat-loss free transport of: oil, grease, wax, resin, glue, hotmelts, tar, paint, water, carbon dioxide, plastics, sealants, etc.
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The RatioMatic is a nozzle-mix burner designed for direct air heating, indirect air heating and oven applications up to 1800° F. (1000° C.)
The burner package includes a combustion air blower and an air:gas ratio regulator to allow firing over a wide gas turndown range at a controlled ratio.
This burner is available with the Eclipse HeatPak packaged valve train - flame safety option.
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Eclipse Air Heat Burners are line type burners ideal for generating large volumes of clean, hot air. Applications include ovens, dryers, fume incinerators, and similar industrial equipment.
The "AH" models feature an integral combustion air blower mounted on the back of the burner’s steel case. By supplying the correct air volume and pressure to the burner, the blower allows stable operation over a wide range of duct velocities without installing a profile plate around the burner.
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Heating ovens and drying ovens for
laboratory and production department, series VTU
These heating and drying ovens are available in 7 sizes with a comprehensive range of accessories, e.g. loading trolleys, temperature controller etc. They can be used globally for heating and drying processes in the production and research.
Working chamber volume 200 – 8.000 liters
Temperature range 250 °C, 300 °C and 350 °C
Air flow horizontal
Heating ovens and drying ovens for solvent-based
materials as per EN 1539, series VTL
These heating and drying ovens are available in 7 sizes with a comprehensive range of accessories, e.g. loading trolleys, temperature controller etc. They can be used globally for heating and drying processes in the production and research.
Working chamber volume 200 – 8.000 liters
Temperature range 250 °C, 300 °C and 350 °C
Air flow horizontal
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Microwave heating and drying cabinet,
type VHM HEPHAISTOS
The newly developed microwave system, VHM HEPHAISTOS, is an internationally patented system and characterised by a very high field homogeneity.
The high field homogeneity allows for the manufacture of high-quality CFC aircraft structures, for instance.
Advantages:
Reduction of production costs due to shorter heating, process and cooling times compared to conventional methods. Use of metal parts (e.g. metal tools and charging systems) possible in the microwave field
Specific volumetric heating of products; the furnace chamber itself is not heated
Sizes from laboratory up to large scale (e.g. aircraft industry) are available (working chamber volume of the shown systems 750 and 4200 ltr); other sizes upon request
Broad spectrum of use
Technical Data
Nominal temperature: 400 °C
Heating: microwave
Control system: S!MCON/32-Net
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drying ovens of drying and rooms hot for the laboratory or the production, range VTU.
These drying ovens are available year 7 volumes with a broad range of accessories and options such as carriage of loading, programmer etc... These drying ovens can be used for processes of heat treatment and drying in production and research.
Volumes of work 200-8000 liters
Page of temperature of work 250°C, 300°C and 350°C
Guidance of horizontal air.
Drying oven of drying and heat treatment for materials containing of solvents in conformity with the standard IN 1539, range VTL
These drying ovens are available year 7 volumes with a broad range of accessories and options such as carriage of loading, programmer etc... These drying ovens can be used for processes of heat treatment and drying in production and research.
Volumes of work 200-8000 liters
Beach of temperature of work 250°C, 300°C and 350°C
Guidance of horizontal air.
For more information to consult us
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Fast drying of ceramic grinding wheels on metal racks. Loading and unloading by lifting truck.
MKT 30 1600/2500/5200
Special ventilation system for even drying, roller curtain door.
Microwave power: 30 kW
Useful chamber dimensions: 1200 x 2000 x 4700 mm (w x h x l)
Number of magnetrons: 38 with 800 W each
Product-ID: 72
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