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CT water tube type steam generators are the result of over 40 years experience of BONO ENERGIA in the industrial, petrochemical and power generation applications.
Engineered using the most advanced CAD systems, these generators guarantee the highest operating features, thanks to BONO's experience in heat transfer, welding technology and pressure vessel calculations. The production, carried out in Peschiera Borromeo facilities, is based on ISO 9001-2000 quality standards, with inspection plans for material, production process and final test.
CT series water tube steam generators represent a modern concept of "D" shaped desing, having two overmounted drums, expanded vertical tubes and full water walls type furnace. The water circulation inside the boiler is of the natural type.
The burner is housed inside the front water wall by means of properly shaped water tubes.
CONVENTIONAL FIRED WATER TUBES BOILERS (1,000 units world-wide installed)
Model
Clajtub CTD-S / Clajtub CTD
Configuration
Package / Site erected
Medium
Saturated and Superheated steam
Steam production
8 to 150 t/h
Design pressure
up to 80 bar
Steam temperature
300°C - 480°C
Thermal efficiency
up to 94%
Type of fuel
Natural Gas, Fuel Oil, Refinery gas, Lean gas, Reach gas, Coke Oven Gas, Process gas
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Controlled circulation, water tube boilers suitable for the production of hot water, and three gas passes.
They are realized both in vertical and horizontal version. They have elevated efficiencies (>91%) and are tested for pressures up to 36 bar and, for there dimensions, can be installed in reduced spaces.
They produce hot water in only five minutes and have minimum heat dispersions towards the atmosphere which guarantees a higher global efficiency in comparison with a traditional fire tube boiler NPR. Capacity from 116 to 10.000 kW.
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Model UNIBIN S
SUPERHEATED WATER GENERATOR MAX 5 bar,
COMPLETELY WATER FILLED, WITH SEPARATE EXPANSION VESSEL
DESIGN CONCEPT AS FOR "UNIBIN" SERIES
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Model UNIBIN
The arrangement of the generator with respect to its position has been given the greatest importance in the design logic:
the left or right combustion chamber and the three different installation levels allow the designer to give attention to the particulars of the manual loading zone, even if today it is prohibited by the Italian norns.
The same inspection gate can be located on the side or on the front of the boiler as is necessary; with the smoke, leaving the generator, has three different solutions:
an underground passage, direct to the ventilator or else a vertical part of the generator and, or request, this can also act as a pre heater for the air thanks to the air space for the cooling of the smoke.
automatic grid with an Archimedes' screw can be combined with the same boiler, for chips or wet sawdust:
cleary, in this case , not only the internal oven must be modified, but also the ash discharge, which can be changed from manual to automatic with a transversal screw conveyor.
The cleaning of the generator is of great importance, not only to guarantee thermal exchange and thus efficiency , but also to keep the maintenance cost to a minimum.
The bundle of convection tubes is subvertical: special fireproofed septa delimit any smoke detours, decreasing easy drags in horizontal route boilers.
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Model COMPACT
This series is composed of 2 different models: The first is a low-grade fuel generator for the energy reconversion of processing scrap which can be installed in two different ways:
using the traditional method with fore-oven set into the ground with manual loading and fuel insuflation systems and the possibility of pilot or primari burner. This solution is suitable for primary processing industies in Afdrican or Asian countries.
The second method involves the positioning of the generator over a base which acts as a container for the internal oven, where the automatic grille of the fuel loading and ash removal systems is housed.
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Scotch Marine (Fire Tube) Boilers
Available in Dryback or Wetback, steam or hot water versions, 15 - 800 hp, pressures to 300 psig, two-pass to four-pass designs. 81% minimum efficiency. Davited rear doors. Minimum maintenance with rugged construction for extra-long life. UL listed boiler/burner package for firing gas, oil and combination gas/oil. Factory tested and checked for optimum operating efficiency.
Scotch Marine Dryback Boilers:
Series 200
15-800 HP, 15-300 psi Steam, 30-160 psi Hot Water, Pressure to 300 psig
Two and three-pass dry back scotch marine boiler. Two pass design eliminates refractory baffles between flue gas passes. Minimum maintenance with rugged construction for extra-long life. Efficiencies allow for burning number 5 and number 6 oil with complete combustion with low heat release.
Series 300
15-800 HP, 15-300 psi Steam, 30-160 psi Hot Water
Two and three-pass dry back scotch marine boiler. Rear smoke box includes slip-on stack connector and features hinged and davited rear doors.
LPE Series
20-100 HP, 670 to 3,348 MBTU/HR. 15 psi Steam, 30 psi Water (60 psi Water Optional)
Modified three pass scotch marine fire tube boiler. Designed for minimal clearances where installation and floor space are the challenge. Durable features start with the thickest vessel shell in its class, along with large furnace volume for ultimate combustion efficiency.
Scotch Marine Wetback Boilers:
Series 400
30-1,800 HP, Steam or Hot Water, Pressures to 300 psig.
Three-pass wetback scotch marine boiler. Fuel efficiencies exceed most four-pass designs. No large refractory rear door, allows one technician easy access to tubes. Front doors can be opened without removing burner components or controls.
Series 500
30 to 2,000 HP, Steam or Hot Water, Pressure to 250 psig. Available with LOW NOx.
Four pass wetback scotch marine boiler designed for optimum fuel efficiency. No heavy refractory back doors or baffles to replace or maintain resulting in thousands in savings over the life of the boiler. The Series 500 wetback has independent tube sheets with uniform temperatures eliminating premature tube failure and cracks in the tube sheet.
Ohio Special
100-225 HP, 3,347 to 6,695 MBTU/HR.
Three Pass Wet Back Design Scotch Marine Boiler. Extra large furnace for low heat release.
LPW Series
30-125 HP, 30 psi Water, (60 psi Water Optional)
Modified three-pass scotch marine fire tube boiler. Designed for minimal clearances where installation and floor space are the challenge. Durable features start with the thickest vessel shell in its class, along with large furnace volume for ultimate combustion efficiency.
Euro Series
100-400 BHP, Steam 15 - 150 psi, Hot Water 30 psi
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STEAM-MATIC SM boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 10.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SM boilers are reliable: severe quality controls during all productive cycle, hydraulic and fire workshop tests before shipment, easy installation and maintenance represent, together with the proved quality of BONO ENERGIA SPA boilers design, the best guarantee for a very long service life.
STEAM-MATIC SM boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SM boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SM boilers can satisfy steam needs from 1 to 5 t/h.
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The three-pass wetback Yorkshireman range is ideally suited to heavy workloads. Add to this the latest combustion technology and control equipment and you'll achieve impressively low running costs and emissions.
Each boiler is individually tailored to your specific needs and manufactured from start to finish in our own factory. All fittings are mounted in the factory to make installation on site quick and easy.
The boiler can incorporate any make of burner to suit a wide range of gaseous or liquid fuels in single, dual or tri-fuel combinations.
Thermal efficiency (based on NCV) in excess of 90% (94% with the optional economiser unit).
External surfaces are heavily insulated and finished in tough, Aluzinc cladding.
Smoke boxes employ the latest ceramic fibre technology offering significantly less heat loss than traditional refractory.
The Yorkshireman range has larger heating surfaces and steam space than comparable boilers, meaning desirable low heat transfer rates, Low NOX emissions, easily achievable outputs, and quality dry steam throughout the firing range.
A wide range of accessories are available to further enhance the boiler; contact us for more details.
Outputs to 10MW (15,900 kg/hr) and operating pressures to 20 bar(g) available.
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Byworth manufacture fire tube steam boilers in two ranges. The Yorkshireman and Yorkshireman2 ranges are highly fuel efficient three pass wetback steam boilers, available in outputs between 1000 and 18000 kgs per hour and working pressures from 100 to 300 psig (7 to 20 barg). The Yorkshireman2 achieves exceptional efficiency levels by the inclusion of unique XiD fire tubes. These increase the heat transfer from the tube passes by over 80% which in turn leads to overall efficiency of the boiler of around 93%. This is without the incorporation of a flue gas economiser. The Yorkshireman range is highly suited to arduous workloads and is extremely robust.
The MX range of fire tube boilers covers 250 to 5000 kgs per hour and is suitable for lighter workloads.
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Pitot Tube - Series 160/166/167
Insertion Lengths from 6 to 216 Inches, Designed to Meet AMCA and ASHRAE Code
Ellipsoidal Tip Pitot Tube - Series 160E
Insertion Lengths from 0.2 to 1.52 Meters, Designed to Meet British Standard 1042.
"S" Type Stainless Steel Pitot Tube - Series 160S
Insertion Lengths from 18 to 72 Inches, Designed to Meet EPA Spec. 40 CFR (Ch. 1)
Telescoping Stainless Steel Pitot Tube - Model 166T
Adjustable Insertion Length from 11.5 to 36 Inches
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KIMO offers a wide range of high-quality and accurate Pitot tubes, as per the AFNOR NFX 10-112 and ISO 10780 norms.
Pitot tubes Type L
Accuracy : More than 1 %, for a ± 10 ° alignment to the fluid flow.
Pitot tube with ellipsoidal head. An intake for total pressure and 6 holes for static pressure. Body made of stainless steel.
Pitot tubes Type L with TCK
Accuracy : More than 1 %, for a ± 10 ° alignment to the fluid flow.
Pitot tube with ellipsoidal head. An intake for total pressure and 6 holes for static pressure. Sheated thermocouple K probe integrated, with connection cable length 1,5 m. Body made of stainless steel.
Pitot tubes type S with TCK
Accuracy : More than 4 %, for a ± 15 °alignment to the fluid flow.
Pitot tubes with TIG welding and protective tube made of stainless steel. Sheated thermocouple K probe integrated, with connection cable length 1,5 m. Body made of stainless steel.
Join our distribution network all over the word....Contact us !
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The deltaflow pitot is the portable counterpart of the deltaflow DF 25. It is the ideal sampling instrument for performing integrated measurements according to DIN 2640 standards. It possesses the same highly precise profile as the deltaflow DF25 and is used to verify and calibrate existing measurements. The deltaflow pitot is currently in use, for example, in power plants, by measurement teams, and-in the heating and air conditioning industry-to test airflow efficiency, air intake and exhaust, or to test the efficiency of ventilators.
Because the deltaflow pitot can be disassembled, it can be comfortably transported in a carrying case. Its straight construction design allows it to be easily inserted into the sampling cross-section through previously-existing apertures. The sampling profile is extremely impervious to pollution or to the accumulation of condensation. The highly durable stainless steel and the non-sealed design resist temperatures of 1040°C in constant application and can withstand temperatures of up to 1200°C for temporary measurements.
Media: Gasses
Conduit / Channel Diameter: 100..8500mm
Process Requirements: -250..1200 °C / 0..6 bar
ultra-pure through highly polluted, aggressive gasses
Tests / Certifications:
Calibrated at the Department of Flow Technology at the University of Erlangen
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• Pitot tubes Type L : pitot tube with ellipsoidal head. An intake for total pressure and 6 holes for static pressure. Body made of stainless steel.
• Pitot tubes Type L with TCK : pitot tube with ellipsoidal head. An intake for total pressure and 6 holes for static pressure. Sheated thermocouple K probe integrated, with connection cable length 1,5 m. Body made of stainless steel.
• Pitot tubes type S with TCK : pitot tubes with TIG welding and protective tube made of stainless steel. Sheated thermocouple K probe integrated, with connection cable length 1,5 m. Body made of stainless steel.
• Air Flow Measuring blades DEBIMO : simple and cost effective method of providing permanent air flow measurement in rectangular or circular ducts. When used with a KIMO differential pressure device (pressure, transmitter, electronic micromanometer, liquid column manometer, differential pressure switch, ...).
DEBIMO air flow measuring blades ensure accurate indication, control or recording of air flow velocity and volume. Permit velocity measurements from 3 to 100 m/s (9 Pa to 10000 Pa).
Join our distribution network all over the word....Contact us !
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Preso’s patented Ellipse Pitot tube DP flow meter offers the highest accuracy and lowest pressure loss of any pitot tube on the market today. Typical performance specifications include +/- 0.75% accuracy, 0.1% repeatability and 17:1 turndown ratio. Typical pressure loss is 3% in a 12” (300 mm) line, with no noise transmission. NIST-traceable calibration also available. The Preso Ellipse is available for liquids, air, gas or steam, in pipe sizes from 2" (50 mm) to 72" (1830 mm) and larger.
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At any point with limited space, where the process pressure has to be indicated locally, and, at the same time, a signal is wanted to be transmitted to a central controller or remote control room, the model PGT23.063 INTELLiGauge can be used.
Through the combination of a mechanical measuring system and electronic signal processing, the process pressure can be read securely, even if the power supply is lost. The model PGT23.063 INTELLiGauge fulfils all safety-related requirements of the relevant standards and regulations for the on-site display of the operating pressure of pressure vessels. An additional measuring point for the mechanical pressure indication can thus be saved.
The model PGT23.063 is built upon a high-quality, stainless steel pressure gauge in safety pattern version model 23x.30 with nominal size of 63. The pressure gauge is manufactured in accordance with EN 837-1.
The durable, fully-welded Bourdon tube measuring system produces a pointer rotation proportional to the pressure. An electronic angle encoder, proven in safety-critical automotive applications, determines the position of the pointer shaft - it is a non-contact sensor and therefore completely free from wear and friction. From this, the pressure-proportional, 4 ... 20 mA electrical output signal is produced.
The electronic WIKA transmitter, integrated into the highquality mechanical pressure gauge, combines the advantages of electrical signal transmission with the advantages of a local mechanical display.
The measuring span (electrical output signal) is set automatically along with the mechanical display, i.e. the
scale over the full display range corresponds to 4 ... 20 mA.
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Ranges : 0...1/0...600 bar and vacuum
Industrial service, Liquid filled
For Process Industry
For oil industry, NACE std.
For Food and Sanitary Industries
Laboratory and Test
With Electric contact and micro-switches
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Pressure Gauges
2" and 2.5" diameter
Brass or Stainless Steel construction
Pressure ranges from subatmospheric to 10,000 PSIG
1/4" NPT connections
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Pressure Gauges
Utilising its vast experience of providing high quality instrumentation solutions to the worldwide industry, Delta Controls has launched a comprehensive range of instrument gauges.
These guages are produced to the usual high specification and quality that process plant operators, engineering contractors and OEM customers demand and expect from Delta Controls.
By carefully selecting worldwide suppliers that produce to the high quality demanded by Delta, customers can now specify gauges to complement Delta's comprehensive range of pressure process instrumentation.
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MI 150 S/113/1,6
Application:
For all gaseous and low-viscosity liquid media that will not obstruct the pressure system orattack copper alloy parts.
Suitable for industry, heating, water supply,air-conditioning, pneumatics.
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Description & Features:
• StabiliZR™ dampened movement minimizes effects of pulsation and vibration without liquid filling
• Stainless steel case
• Back, bottom, or panel mounted
• 316L stainless steel wetted parts
• CRN registered
• 5 year warranty
Applications:
• Ideally suited for process, chemical and petroleum industry
• Where chemical compatibility and contamination is a concern
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Bourdon Tube Pressure Gauges Models RSCh / RSChG / RSK / RSKG
This model is suitable where high safety standards are required, e.g. for oxygen service acc. to EN 837-2.The highly chemical resistant stainless steel case is provided with a solid front between measuring system and dial and a full blow-out safety back, according to S3 of EN 837-1.
Different case sizes are availabel: 63 mm (2½"), 100 mm (4") and 160 mm (6").
Electrical accessories and chemical sealscan be mounted. Numerous options are available to suit the pressure gauge optimized for almost all kinds of industrial applications.
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The LT120 automatic laser tube cutting system is the ideal solution for exploiting the benefits of laser technology within a contained cost.
Starting from a tube bundle, all the work processes are done automatically within the system: selection of individual bars, measurement, feeding, cutting, conveying and unloading of the finished part.
The LT120 automatic laser tube cutting system is perfect for light metal and thin walled tubes up to 120mm diameter generally used in the most important industrial sectors (furniture production, automotive, assembly plant and heating). The machine can also be efficiently used for simple operations like straight cuts.
Features of LT120 automatic laser tube cutting system:
* low running costs
* proven system reliability
* easy and fast production changeovers
* fully automatic working cycle
* standard CAD-CAM software control packages specifically designed by ADIGE for single and assembled tube programming.
ADIGE also develops customized solutions to meet customer specific requirements.
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FL 600 3D
The FL 600 3D system was designed for machining tubes and structural profiles with a maximum external diameter of 610 mm and a maximum length of 24000 mm.
The FL600 3D was conceived to work on tubes with round, square and rectangular sections, which are loaded automatically with a tube loading system from a bundle, while the open section profiles are loaded with a chain loading system. Work range is 90 to 610 mm diameter, for tube lengths to 14000 mm and more. The "heart" of the plant is a tri-dimensional system called "Sphera" which allows any point in a spherical space to be worked: the movement is along 5 interpolated axes, with recirculating ball screws and linear motors. The movements of the workpiece along the work axis are guaranteed by four self-centring mandrels that enable different diameters and sections to be machined, with no change tool change being required.
Variations in workpiece straightness during work are compensated by an integrated floating system, which ensures machining precision even on particularly irregular tubes, preventing dangerous mechanical stresses on the mandrels.
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FL 250 3D
Tube Tech Machinery has complemented its range of laser systems with the launch of the new FL 250 3D which allows the tri-dimensional machining of tubes and profiles, with a diameter range of 20 to 254 mm.
The workpiece is placed between the four sliding self-centring jaws of the mobile mandrel. Owing to their design, the jaws do not require claw replacement. The fixed mandrel itself, which consists of a solid structure where four self-centring idling rollers are accommodated, does not require tool-changing. The FL 250 3D loading cell comprises a pick-up system which collects the workpiece from the bundle, while open section profiles are loaded with a chain loading system: three independent manipulators allow the mandrels to be loaded with the tubes from the bundle and the profiles from the chain system.
The "smart" unloading enhances the productivity of our system while substantially reducing downtime caused by the stowing of workpieces. Long workpieces are handled by controlled axes for containing and supporting any tube or profile during machining.
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Speedfly 5
Revolutionary plant for the in-line laser cutting of tubes. It can be used for any profile with diameters of up to 220 mm and more. It overcomes the great drawbacks of the traditional cutting systems still used in today's production of welded tubes.
High cutting quality, absence of burrs and cooling fluids, noiseless operation, and no need for machine downtime for frequent tool changes are the distinctive features of this innovative plant.
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TL 312 3D SPEED
The TL 312 3D Speed plant was designed to obtain the best performances in the laser cutting of large-sized sheets with dimensions of 12000 x 3200 mm and more.
The TL 312 Speed 3D is equipped with an automatic pallet change system and with a dual portal where the tri-dimensional cutting head and the laser source are positioned. The first portal, which is very lightweight, carries the cutting head and can therefore move rapidly, performing all the required machinings with high acceleration. The second portal follows the first one like a rubber band, as it is connected to it by pressurised rubber bellows; it carries the laser source enabling all the work area to be reached and its machining tasks to be performed with consistency, precision and rapidity.
The effectiveness of Tube Tech Machinery's solution is proved by the translation speed of 100 m/min that can be reached on axis X, over three times greater than that of traditional laser systems for large-sized sheets, which carry head and source on a single carriage. The use of linear motors ensures excellent dynamic behaviour and high performance.
The system is fully automated and governed by a CNC facility for full independent operation, while the user-friendly CAD-CAM software complements this extraordinary equipment, which is truly unique in the global scene.
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Our TS 4.20 2D system cuts and welds metal sheets by means of a single, special cutting and welding head. The system can process metal sheets with dimensions from 1000 x 2000mm to 2050 x 4100mm and thicknesses from 1 mm to 8 mm, with laser power of 5000W or 6000W. After the process, the metal sheets can measure 4000 x 20000 mm and more. The machine is equipped with an automatic loading system, which allows a high degree of automation and prolonged continuous operation.
Like all TTM machines, the TS 4.20 2d was designed using FEM (Finite Elements Method) structural computation software that enables the dimensional features of the structures to be defined and the strain and deformation states to be optimised in relation to the stresses applied. With this new solution developed to meet customers' specific needs, TTM once again presents itself as a partner-supplier of ideas that translate into innovative, reliable and technologically advanced machines.
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