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Diamond Flex-Hones are designed for deburring, edge blending and surface finishing in hard materials like carbide, ceramic and aerospace steel alloys. Our new diamond tools are made with premium coated abrasive which aids in heat dissipation and improves bond retention. Sizes from 4mm to 20mm are standard in three different mesh sizes. Other diameters and mesh selections are available on special order.
Applications include Carbide Wear Parts, Guide and Drill Bushings, Ceramic Cylinders, Heat Treated Steel, High Nickel Stainless Steel, MMX Aluminum Alloys, Chromed and Plated Bores, Aerospace Components, Medical Parts and EDM Recast Layer.
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Diamond blades for constructions
Classic Turbo- flat diamond blade
Max speed - 80 m/s
Recommended for dry and wet cutting of:
Marble, Granite, Mosaic, concrete and reifnorce concrete
Classic Turbo- flat diamond blade
Max speed - 80 m/s
Recommended for dry and wet cutting of:
Marble, Granite, Mosaic, concrete and reifnorce concrete.
Classic continuous rim diamond blade
Max speed - 80 m/s
Recommended for dry and wet cutting of: Marble, ceramic, granite, Mosaic,tiles and porcelain.
Segmented laser-welded diamond blade
Max speed - 80 m/s
Recommended for dry and wet cutting of: Marble, concrete, stone, brick and masonry.
Electroplated-segmented diamond blade
Max speed - 80 m/s
Recommended for dry and wet cutting of:
brick, block, masonry and stone
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Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
flexible bonded abrasive
Polishing Diamond pad
CBN grinding wheel
Honing diamond and CBN tools
Diamond powder
Synthetic diamond powder
Natural diamond powder
diamond and CBN saw blade
diamond and CBN abrasive disc
diamond dressing tool
abrasive disc for boat industry
bonded abrasives
tool room abrasive wheel
diamond cut-off wheel
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Cut-off wheels with sintered diamond grit bronze bond to saw optical raw glass in
- slices
- segments
- prisms and
- ashlars.
In Flat Glass Industry they are used to saw Pyrostop (fireproof glass) and safety glass.
- all measures available - segmented or closed rim
- reproducible quality
- high cutting performance
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The Bates Technologies line of ProMatic® Production Hones are created for use in Rottler, Sunnen, CK, CU and SV machines to bring original equipment manufacturing to the remanufacturing industry. Designed specifically for larger bores, the ProMatic® Production Hones has proven to successfully decrease cycle times, improve bore geometry and bring overall efficiency to engine block operations, small gas engines, large diesel truck engines, automotive engines, gears, bushings and much more.
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Honing stones from Bates Technologies are engineered and manufactured to optimize the performance of a variety of finishing processes. The abrasive stones are produced in our facility using a proprietary process and specialty bonds. We adhere to strict quality control procedures to give you consistent results time after time.
* Conventional Microabrasives – Our Vitrified and Resin bonds using aluminum oxide and silicon carbide are superior for cutting steel, iron, monel, stainless, cast iron, non-ferrous materials and plastic.
* Superabrasives – Our stones of Cubic Boron Nitride (CBN) accelerate stock removal and maintain a long abrasive life in ferrous material. Our Diamond stones, in turn, are excellent with cast iron, chrome and carbide.
* Honing Stones for use in Sunnen and Other Machines – Designed to fit standard Sunnen and other honing machines.
* Production Honing Stones – Created for specification for high volume applications.
* MicroMold® Abrasives -- Encapsulated in plastic to extend the life of the honing tool.
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Sunnen Diamond Plated Honing Tools are available for precision bore finishing in industrial applications using Sunnen, Nagel, Belden, AccuCut, Engis, and other types of high-production honing equipment - virtually any type of equipment.
Sunnen offers plated diamond honing tools and sleeves designed for your high production honing application. Backed by more than 25 years of single pass honing technology, these tools incorporate an expandable, superabrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing.
The plated sleeves, mandrels and pilots of Sunnen Single Stroke Honing® Tools are designed for maximum accuracy and fast cycle times.
Sunnen Plated Superabrasive
The Single Stroke Honing® process is a fast and accurate method of sizing certain bores to final size. The Sunnen Single Stroke Honing® Tool used is an expandable, superabrasive sleeve mounted on a tapered arbor. The sleeve is expanded only during setup, and no adjustments are necessary during the honing operation. The rotating Single Stroke Honing Tool is pushed through the bore only once, with the workpiece being removed after the return stroke.
It should be pointed out that the Single Stroke Honing® process is limited with respect to the types and volumes of material that can be removed. The size and volume of chips removed must be no more than there is clearance for between the diamond grits on the sleeve. Therefore, the Single Stroke Honing process is best suited for honing operations that produce a relatively low volume of chips, such as interrupted or short bores, and is most successful in honing cast iron and powered metals.
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The desired lead and profile modifications on the workpiece are reproduced on the diamond dressing master gear.
Extremely complicated gear geometries including topological profiles are realized on topological gear grinding machines.
TYROLIT diamond dressing master gears are using both positive and double reversed plating processes.
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These tools must be produced to the very highest technological standards. REISHAUER's longstanding experience as a developer and manufacturer of precision gear grinding machinery make us the ideal manufacturer of such tools which will be of direct benefit to the customer.
Besides the high level of precision, another special feature of these tools is their tool life. As we use only selected diamond grains and have finely tuned the honing process to final size, our tools possess outstanding performance features and a long tool life.
We produce diamond dressing gears by a positive or a negative electro-plating process for all standard manufacturing systems. The Reishauer quality is of world-renown and helps you to cut your tooling costs and, therefore, your costs per unit produced.
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Highest demands concerning precision, performance and tool life are made on CBN Profile Grinding Wheels.
Due to our extensive experience, we are in the position of offering the most demanding tools and special solutions.
CBN Profile Grinding Wheels are form defined tools, which are used, without the need to be dressed, for grinding of involute gear teeth.
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KLINGSPOR diamond cutting blades are designed for fast cutting times, low wear and cleanly cut edges. The wide range of products offers specially sintered and laser-welded wheels for a wide variety of materials.
Diamond cutting blades have proven their value in civil and constructional engineering, roadway construction, roofing and stone cutting
KLINGSPOR diamond cutting blades are high-performance, high-precision tools which you can count on to do the job right.
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Honing is employed to improve surface finish, size, and surface geometry. In most GMPTD applications, the tool makes a light cut with a fine grained abrasive (240-600 grain size) and conforms to the workpiece geometry. The most common application is on internal cylindrical surfaces, but it also may be used elsewhere such as on flat surfaces. The abrasive grains are bonded to form stones which are typically both rotated and reciprocated in contact with the work surface. In face honing both the part and tool rotate about parallel but not coaxial centerlines.
Each abrasive grain in contact with the workpiece removes a small chip and the grains are continuously broken down by the process to expose new, sharp grains. In this manner, honing stones are self-sharpening. Great care should be exercised in selecting rotary speed, stone pressure, bond hardness, and coolant to assure correct stone breakdown, avoiding glazing and produce the desired surface finish.
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Edge Wheel
Used for grinding and shape forming of the edges df all sorts of glasses for automobile, architecture LCD, etc.
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Used for manufacturing cutting tools such as endmills, reamers, etc. This wheel allows deeper creep feed and slow crossfeed.
As more and more `difficult-to-grind' materials and alloys were being used by these industries, the demand for higher quality, effective, and durable machine tools for cutting, grinding, and machining such materials continued to escalate.
As a result, superabrasive diamond and cubic boron nitride (CBN) tools were invented to meet the needs of these industries. Today, development and use of these specialized tools has expanded to a variety of industries as new applications are constantly being discovered.
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Ball Screw Grooving Grinding Wheel
Grinding of ball screws
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Metal bond CBN wheels are used for vertical spindle surface grinding of tool materials, fluting and gash grinding of end mills, and profile grinding in which the life and form of work pieces is essential.
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These are precision cutting wheels featuring a layer of diamond or CBN bonded on the periphery of a highly rigid metal core. Various types of bonds (metal, resin, electroplated) and edge shapes (V-shape, R-shape, etc.) are available for many different purposes.
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CITCO superabrasive wheels are engineered to deliver all the performance you expect from your superabrasive investment. CITCO offers both diamond and cBN abrasives in a wide variety of bond types, crystal sizes and styles including ring, button, segment, and radial line configurations to fit virtually and superabrasive-capable grinding system.
The hardness and longevity of superabrasive crystals provide extremely long wheel life and the ability to hold tight tolerances with minimal downtime for dressing and wheel changes.
CITCOsuperabrasive wheels deliver consistently better productivity, resiliency and surface finishes than conventional abrasive wheels across a broad range of applications.
CITCO superabrasive wheels are the natural choice to optimize the ability of CITCO grinders to process your parts with optimum quality and minimum cost. They are especially well suited for grinding materials such as tool steels, ceramics, magnetic steels, powdered metal and carbide.
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Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
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Norton vitrified toolroom wheels have set the standard for generations- leading the way with technological improvements to maximize performance and productivity. Depend exclusively on Norton wheels for all your toolroom needs.
Typical Applications
- Surface grinding
- Tool and cutter grinding
- Drill sharpening
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Cranden Diamond Products are proud to have developed a new generation of polyimide bonded grinding wheels. Specially formulated to maximise the performance of state of the art CNC tool and cutter grinding machines. Standard specifications combine good corner holding, long wheel life with an oustanding rate of cut. Reduced cycle times, improved surface finish and tool life.
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