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Metal bond CBN wheels are used for vertical spindle surface grinding of tool materials, fluting and gash grinding of end mills, and profile grinding in which the life and form of work pieces is essential.
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To grind machining tools made of cemented carbide alloys, cermets, ceramics, etc., a wide variety of unique and effective bonds (Polyx, resin, metal, vitrified and electroplated) is available for different purposes and uses.
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Cranden Diamond Products are proud to have developed a new generation of polyimide bonded grinding wheels. Specially formulated to maximise the performance of state of the art CNC tool and cutter grinding machines. Standard specifications combine good corner holding, long wheel life with an oustanding rate of cut. Reduced cycle times, improved surface finish and tool life.
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CBN Grinding Worms are galvanically positive plated tools, which are applied, without dressing, for continuous generating gear grinding.
Highest demands concerning precision, performance and tool life are made on CBN Grinding Worms. This is achieved through our extensive experience of manufacturing this type of tool.
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Double edging
- High speed
- Superb finishing
- Long life cup wheels for double edgers
Diamond cup wheels:
The new generation of double edging tools.
Top quality diamond tools are a must when processing Glass on Double Edging machines.
TYROLIT Vincent offers the most comprehensive reply to all requests of the newest Double Edging machines. High speed, perfect surface quality and long lifetime (reducing downtimes) will be our every day commitment to your success.
Mass production of differently sized glass sheets - float glass and laminated glass - requires reliable and cost-effective diamond tools.
TYROLIT Vincent offers a newly developed generation of metal and resin bonded cup wheels able to fulfill all the application requirements.
Peripheral wheels:
Wide range of peripheral wheels able to overperforming any request of speed, life and consistency thanks to extensive scope of specifications.
Advantages:
- High feeding speed that can exceed 10m/min
- Long lifetime, thus keeping idle times to a minimum
- Perfect surface provided by a new generation diamond bond
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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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The Atritor Dryer-Pulveriser has been in continuous manufacture for 80 years. It has a quite unique design with pulverising occurring predominantly by attrition. The mill is a very compact air-swept flash dryer and temperature differentials of over 500° C ensure high evaporative capacity and thermal efficiency.
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The Mikro-LGM long gap mill assures superior product quality and peak operational efficiency. Built upon the strength of Hosokawa's unparalleled experience in size reduction, thermal processing and classification, the Mikro-LGM long gap mill is designed to meet the exacting demands of a wide variety of industrial applications.
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The plants are characterized by an enormous flexibility. By means of individual adaptation of the inlet air conditions which can be adjusted section-wise, the weir adjustment for optimization of the retention time distribution and the integrated filter concept, particles can be formulated exactly according to the customer's demands.
In order to meet the requirements of the EC Directive 94/9 (ATEX 95), the continuous fluidized bed plants can be equipped with certified explosion suppression systems according to the available product data and depending on the risk assessment for dust explosions.
The GMP design allows simple and quick cleaning, especially as WIP systems for automatic cleaning can be integrated.
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LABORATORY FLUID BED SYSTEMS
The higher your requirements to be met in the fields of drying, granulation and coating/layering, the more you profit from the OYSTAR HÜTTLIN fluid bed technology. The spraying system of the three-component nozzle guarantees an optimum mixture and a homogeneous coating. The patented process gas distributor blade Diskjet prevents adhesion of the product and offers the best conditions for reliable and reproducible processes.
Regardless which size of fluid bed you require the unique advantages of Oystar Hüttlin laboratory fluid bed systems are identical to the production fluid bed systems. This bears the advantage of precise scale up calculations using the Oystar Hüttlin developed software NexStep.
MYCROLAB
Laboratory fluid bed for batch sizes ranging from 0.05 to 1 kg
* Process filters with various types of filter materials and cleaning by means of compressed air
* Filling manually or by pneumatic suction. Manual discharging
* Optional data transfer to and recording on external PC with MycrOP software
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LABORATORY FLUID BED SYSTEMS
The higher your requirements to be met in the fields of drying, granulation and coating/layering, the more you profit from the OYSTAR HÜTTLIN fluid bed technology. The spraying system of the three-component nozzle guarantees an optimum mixture and a homogeneous coating. The patented process gas distributor blade Diskjet prevents adhesion of the product and offers the best conditions for reliable and reproducible processes.
Regardless which size of fluid bed you require the unique advantages of Oystar Hüttlin laboratory fluid bed systems are identical to the production fluid bed systems. This bears the advantage of precise scale up calculations using the Oystar Hüttlin developed software NexStep.
PILOTLAB
Pilot Fluid Bed for batch sizes ranging from 4 to 50 kg
* 10 bar shock-resistant as standard
* Process air equipment and circuit cabinet with integrated PLC for separate installation
* Diskjet
* Three-component spray nozzle
* Dynamic filter
* Pneumatic and gravimetric charging
* Pneumatic discharging
* Top-spray - optional
* UltraClean - optional
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LABORATORY FLUID BED SYSTEMS
The higher your requirements to be met in the fields of drying, granulation and coating/layering, the more you profit from the OYSTAR HÜTTLIN fluid bed technology. The spraying system of the three-component nozzle guarantees an optimum mixture and a homogeneous coating. The patented process gas distributor blade Diskjet prevents adhesion of the product and offers the best conditions for reliable and reproducible processes.
Regardless which size of fluid bed you require the unique advantages of Oystar Hüttlin laboratory fluid bed systems are identical to the production fluid bed systems. This bears the advantage of precise scale up calculations using the Oystar Hüttlin developed software NexStep.
UNILAB
Laboratory Fluid Bed for batch sizes ranging from 0.2 to 6 kg
* Mobile unit with operating panel
* Process air equipment and circuit cabinet with integrated PLC for separate installation
* Diskjet
* Three-component spray nozzle
* Dynamic filter
* Pneumatic discharge system
* Top-spray - optional
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Features:
Available in the following versions:
- Rack, half rack
- Shelf
- Remote panel
Digital I/O for the connection to the CNC
Unbalance measuring range from 0 to 200 µm
Maximum resolution 0.001 µm
2 balancing limits, each settable from 0.001 to 1 µm
Panel with waterproof keyboard.
Suitable for internal or external balancers with brush or no-contact collectors.
Advantages:
Price competitiveness.
Reliable in workshops.
Enhance the quality of the product.
Increase the productivity.
Suitable as a standalone unit or integrated in the CNC of the grinding machine.
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Features:
Multifunction and modular:
- Automatic wheel balancing on 1 or 2 planes.
- Manual pre-balance of wheel.
- Detection of the touch between wheel-workpiece and wheel-dresser.
- Pre, in and post-process size measurement.
Menu programmable.
Operator panel:
- Local or remote graphic display, equipped with RS232 interface for hard copy function.
- HMI Windows software package for PC-CNC terminal.
Interfaces:
- RS 232 serial interface for remote programming and data up/download.
- Programmable parallel interface for remote programming, data up/download and digital I/O expansion.
- Profibus DP
- Analogue interfaces for measurement signals.
Opto-insulated and protected digital interface
Analogue signals galvanically insulated
FFT vibrations analysis.
Programmable measurement data acquisitions and recording.
Advantages:
Meets all the applications suitable to:
-increase productivity
-ensure product quality
Protection of the investment.
Cost/performing in any application.
Easy integration in any production architecture.
Remote Assistance through tele-service.
Reliable in workshops.
Reduction of machine downtime thanks to failure prevention and diagnostic.
Allows Statistical Process Control.
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The horizontal, hard-bearing (force measuring) balancing machine PTB-GW is specially designed for balancing grinding rolls, e.g. in the gear or transmission manufacturing.
* Features
o Special solution for the balancing of grinding wheels
o Software for unbalance correction with two or three sliding weights in one or two balancing planes
o Compact workplace
o Can also be used to balance general rotors within the specified dimensions
* Applications
o Balancing and checking the unbalance of grinding rolls
o Grinding wheel balancing on an auxiliary shaft
o Balancing of spindle shafts, armatures, etc.
o Balancing in manufacturing, tool assembly and tool maintenance
o Unbalance check in incoming goods department
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Special big-sized gear couplings, equipped with fixed or telescopic intermediate shaft, called “mill spindles”.
These couplings can transmit very high torques with working angles reaching up to 2.5°. They are installed in the main drives (gearbox-rolls) of the mill stands for steel and other metals. Further information is contained in Maina catalogue 197/C.
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Spindle drive - conventional design
MSD 2 speed gearbox
The MSD two speed gearboxes are used in conventional design applications where the motor and the gearbox are mounted outside of the headstock.
According to this design, the spindle is driven by belts, silent chain, or gearing.
Rated output torque up to : 4400 Nm
Input speed up to : 8000 tr/mn
Reduction ratio : 1 to 4.9
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The JAURE spindle coupling are designed to fulfil the requirements of transmitting the maximum torque possible while operating at a specific angle of misalignment between driving and driven equipment.
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| ... products without technical information |
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