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The WH(Q)105CNC live spindle, fixed column horizontal boring machine complements the TOS VARNSDORF a.s.product line on its lightest end.
This up-to-date machine is a perfect for universal classical machining technologies and as well for special application machining (including mold machining) of workpieces with a weight of up to 5 000 kg.
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is a universal machine tool designed for precise milling, coordinate boring, the boring and cutting of box and plate screws and complicated workpieces of cast iron, cast steel and steel with a weight of up to 20,000 kg.
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Horizontal Machining Center :
Heavy Duty Cutting / High Precision
- High-Precision nc rotary table
- Rigid spindle - With 4 steps geared head
- One piece main bed
- Ball screw lubrication system
- Quill spindle clamping device for W-axis
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- QAD-WAY, CENTER-MOUNTED HEADSTOCK CAPTURE SYSTEM UTILIZING BOX WAYS(FRONT) AND LINEAR GUIDEWAYS(REAR) FOR SUPERIOR RIGIDITY.
- WIDE SADDLE BOX WAYS COMBINED WITH ROLLER PACKS PROVIDE SUPERIOR VIBRATION DAMPING, PRECISION AND REPEATABILITY.
- BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
- ANTI-BACKLASH DOUBLE-PINION GEAR DRIVE ON ROTARY TABLES.
FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
- T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION.
TRAVELS : X=2000-6000 Y=1200-3500 Z=1000-2500 mm
Boring bar diam. 125-130-150-180 mm W=600-800-1000 mm
ROTARY TABLE : 6-12-20-30 TONS 1000x1000-2.500x3.000 mm
APC AUTOMATIC PALLET CHANGER : 2-4 PALLETS
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW
CNC FACING HEAD UP TO 1500 mm DIAMETER
AAC PICK-UP MAGAZINE : AUTOMATIC ATTACHMENT CHANGER
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Castel-Red
It must be reminded that FPT employs on its machines the high-tech concept which provides that the heads are intended as autonomous; therefore each of them is equipped with all necessary devices both for movement and control.
Even in these choices FPT is the only one in the worldwide scene of manufacturers.
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The DEEP-HOLE DRILLING AND BORING MACHINES GGB 360 have been designed to complete the range of GGB machines.
Due to their size, easy handling and operation features, these machines allow fast machining and excellent accuracy, especially when manufacturing hydraulic and pneumatic cylinders.
All DEEP-HOLE DRILLING AND BORING MACHINES GGB 560 are suitable for pull boring of stainless-steel centrifugal cast tubes.
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The traveling-column or 3D machine is ideal for machining of large-size parts clamped in stationary fixtures. Work pieces with overall sizes of 3.5 m in height and 25 m in length clamped on suitable floor plates can be machined across their surface and five-sided machining is ensured by docked milling heads.
This machine can be delivered in two headstock versions, too - either with projected bearing sleeve and milling spindle or integral facing head and boring spindle with unrestricted numbers of revolutions.
In association with rotary, positioning, and tilting tables of various sizes and loads, pick-up stations for milling heads, facing heads or special tools, it is one of the most universal working machines in a mechanical workshop.
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The model MCS100 is a high-precision boring machine with a fixed column of compact and sturdy structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MCS100 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MCS100 machine ideal for every kind of operation.
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The Pedestal Boring Bar is designed for on-site line boring and remachining of seats and sealing areas of control valves. By mounting on the top of a valve, the machine achieves a total stroke of 23" and is suitable for cutting diameters up to 15".
The machine consists of a geared head variable speed drive, with a mounting plate, to accommodate either pneumatic or hydraulic drive motors. The powerful motor provides plenty of torque through a set of bevel gears that interconnect to the spindle. Automatic spindle feed is supplied by a reversible and variable rate servo feed gearbox. The spindle is made from a precision ground and polished chromed 4140 bar, assuring maximum strength. Precision ball bearings are used to insure smooth operation and precision cutting. In addition to the ball bearings, Bronze dampener bearings give added stability to the design.
A fixture assembly can be provided to mount the machine on many different styles of valves. The valve mounting fixtures generally mount to the flange of a valve using the existing stud locations.
In most cases, customers save time and money when welded-in valves can remain in place and the repair can be completed without costly disassembly. Our portable boring bar is just the tool to repair them in-place.
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Automate large part production and reduce non-cutting time with the MC Series pallet shuttle system and tool changer
High Performance Way System
The high-performance way system maintains high torque and impressive stiffness even at the fast traverse speeds and feed rates of 1000 ipm.
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HB series is ideal for precision and heavy-duty boring and milling operation. Its long nose spindle head and wide table working area provide flexible machining capability while its ultra-precision paired spindle bearings ensure low thermal deformation and high machining accuracy.
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Spindle or Ram Headstock
Two versions of floor-type boring mills are available, the FT and FTR Series. The FT is equipped with a standard boring mill live spindle. The FTR has a collinear ram in addition to the live spindle.
Fit the Boring Mill to the Application
The choices do not end at the headstock. The modular design of Giddings & Lewis boring mills offers plenty of selections allowing manufacturers to configure the machine to the job. Choose from various tables or floor plates, X and Y axis travels, controls and attachments.
Large Capacity HBM Designed for Productivity
With 4 to 12 meters (13 to 40 feet) of X-Axis travel and 2 to 3.5 meters (6.5 to 11.5 feet) of Y-Axis travel, the FT and FTR Series has ample capacity for the largest parts.
X-braced cast iron construction, wide way spreads, large preloaded ballscrews and exclusive thermal compensation software are just a few of the features that highlight the rigidity and accuracy of G&L boring mills.
Built-In Convenience
The operator platform that travels with the column allows optimal viewing of and access to the machining operations. Services are centralized and clearly marked on one floor-level panel simplifying maintenance.
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The FT45 model is a milling-boring machine with movable column, which is equipped with two independent units:
1.a common unit for all versions, consisting of a ram and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, available in two versions, i.e. with fixed table (FT45TF) and with rotary table (FT45TG).
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system.
The large dimensioning and the installed power rates of the machine permit machining of big parts. The control system and the electronic and hydraulic axes-compensation systems permit highest accuracy.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers.
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Powerful, high precision HFB-Series floor type CNC horizontal boring machine is designed for heavy duty machining of large workpieces. Its stabilized ram extension design provides superior accuracy by preventing thermal elongation and by compensating the Ram bending force.
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The model MAF45 is a high-precision milling-boring machine with a fixed column of compact and sturdy monolithic structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MAF45 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type, for the TG version. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MAF45 machine ideal for every kind of operation.
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WS5
Working Diameters
With Standard Equipment
IN-LINE BORING
Starting from ø 180 mm to over ø 1000 mm
OVERLAY WELDING
Internal– from ø 100 mm to over ø 1000 mm
External- from ø 20 mm to over ø 1000 mm
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The HKDB models are of the table moving type CNC boring with spindle heads. They are designed to machine both side of workpiece simultaneously providing remarkable reduction of cycle time and precision symmetrical machining. their automatic pallet changer eliminates machine idle time providing unparalleled productivity.
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The new generation of Giddings & Lewis horizontal boring mills have quickly become the industry standard for heavy-duty precision cutting. Our customers in the aerospace, construction and oilfield industries rely on G&L boring mills to meet their most demanding manufacturing needs. Available models include: plain-table, rotary-table, pallet-shuttle models and our latest addition, the new FT and FTR Series floor-type boring mills.
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12-Spindle Transfer Machine with Automatic Load, Unload and Inprocess Gaging for Automatic Tool Compensation and SPC Data.
Connecting Rod
Material: Forged Steel or Powder Metal
Bore Sizes: 2.400/.937
Bore Length: .875
Surface Finish: 40/10 Microinch
Stock Removal: .006 - 2 passes
Tolerance Required: .0004"
Achieved: .0001"
Production Rate: 540 pieces per hour
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Four spindle variable speed with 5-HP motor and load monitoring, motorized ball screw variable feed control with overload protection, motorized variable position indexer, programmable operator interface touch-screen, self-contained coolant system, heavy duty welded construction and safety guarding.
Agriculture Hydraulic Steering Sleeve :
Material: 8620 62 RC
Bore Sizes: 1.2500
Bore Length: 3.00
Surface Finish: 10 Microinch
Stock Removal: .003 - 4 passes
Tolerance Required: .0001"
Achieved: .000030"
Production Rate: 90 pcs. per hour
Optional equipment: six and eight spindle heads, 71/2 and 10HP spindle drives, automatic part load/unload, custom fixturing, automatic gaging, light curtain, multi-column versions
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Precivit
Spindle type boring centre
Modular concept for flexible specification
Unlimited possibilities of production
- High stiffness
- High speed & power %u2013 standard 60 kW, special applications to 150 kW
- Super precision headstock guaranteed
- Hardened and ground steel guideways
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Travel
X-axis travel (Longitudinal movement of spindle head) 900mm
Y-axis travel (Cross movement of table) 500mm
Z-axis travel (Vertical movement of spindle head) 350mm
Table
Table working surface 1000x500mm
Table loading capacity 800kg
Spindle
The highest revolving speed 24000min-1[30000min-1]
Spindle taper hole 7/24 taper,No.40(BT40)
Automatic tool changer
Tool storage capacity 30 tools[40 and 60]
APC/PLS
The number of palettes [2nd page] / [4th page]
NC equipment FANUC 31i-MODEL A5
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Horizontal Boring and Milling Machines
Toshiba Machine Machinery's policy is to apply the latest and most advanced engineering technologies in the design and manufacturing of their products. Producing everything from start to finish, from the castings to the control systems, Toshiba Machine supplies high-quality machines to such industries as the aerospace, heavy-electrical equipment, automotive, nuclear-power, electronics and other industries where high precision is a prerequisite.
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Skipper 100 is a flexible boring center that uses an innovative panel handling system. The tools are fixed, allowing the panels to move on an air floatation table in an easy and fast way. In this way panels with different dimensions con be machined without interruption, the machine can work the panel from above and below at the same time and can produce two identical or mirrored panels per cycle with no difficulty. The Skipper 100 can also machine porous materials since the pieces are blocked with grippers directly managed by the numerical control. It can even process small pieces and carry out “through” machining. Skipper 100 is the ideal machine both for outside contractors and for big companies that have chosen to dedicate it for specific series production. The machine reaches its highest potential when integrated in a system with automatic up and down loading, thereby emphasizing practicality and speed. The machine is an ideal solution for furniture producers and medium sized companies with boring requirements.
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Technical Features HB 2M
Max. Vertical Working Area mm 3.500
with Universal Head mm 4.000
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 5.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - Z mm 1.200
Vertical Head - Y mm 2.000 ÷ 3.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 30.000
Acceleration mm/s² 800
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Technical Features HB 160MM
Max. Vertical Working Area mm 4.500
with Universal Head mm 5.000
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.700
Spindle Motor Max. Power Kw 73
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.100
Longitudinal Head - Z mm 1.300
Total Longitudinal Z + V mm 2.400
Vertical Head - Y mm 3.000 ÷ 4.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 25.000
Acceleration mm/s² 500
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Technical Features HB 200MM
Max. Vertical Working Area mm 7.000
with Universal Head mm 7.500
Spindle
Spindle Diameter mm 180 - 200 - 254
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 2.000
at constant torque RPM 5 ÷ 150
at constant power RPM 150 ÷ 1.500
Spindle Motor Max. Torque Nm 12.000
Spindle Motor Max. Power Kw 100
Mobile Head Section mm 600 x 750
Travels
Longitudinal Spindle - V mm 1.400
Longitudinal Head - Z mm 1.600
Total Longitudinal Z + V mm 3.000
Vertical Head - Y mm 4.000 ÷ 7.000
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Acceleration mm/s² 150
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WS7 1200
Working Diameters
With Standard Equipment
IN-LINE BORING
Starting from ø 400 mm to over ø 1200 mm
OVERLAY WELDING
Internal– from ø 350 mm to over ø 1200 mm
External- from ø 100 mm to over ø 1200 mm
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