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The WH(Q)105CNC live spindle, fixed column horizontal boring machine complements the TOS VARNSDORF a.s.product line on its lightest end.
This up-to-date machine is a perfect for universal classical machining technologies and as well for special application machining (including mold machining) of workpieces with a weight of up to 5 000 kg.
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TS 1 PLANER-TYPE HORIZONTAL MILLING AND BORING CENTER
* RIGID CENTER-MOUNTED HEADSTOCK DESIGN.
* BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
* FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
* T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION.
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PT Series Plain Table Horizontal Boring Mills
MAG PT Series horizontal boring mills are the machine of choice for producing a wide range of parts. Flexibility is the hallmark of this series. Capabilities may be readily expanded with the addition of rotary tables or effective attachments such as contouring heads and programmable boring bars.
Advantages
* Substantial weight capacity – table handles parts weighing as much as 40,000 kg
* Rigid machining platform with one-piece column base and bed.
* High performance drive and way system provides both superior stiffness and allows fast traverse – 25 m/min
* Modular design – select machine features and capabilities based on applications. Choose from three headstocks – two or four-speed, 130 or 155 mm diameter.
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TS 5 PLANER-TYPE HORIZONTAL MILLING AND BORING CENTER
* QUAD-WAY, CENTER-MOUNTED HEADSTOCK CAPTURE SYSTEM UTILIZING BOX WAYS(FRONT) AND LINEAR GUIDEWAYS(REAR) FOR SUPERIOR RIGIDITY.
* WIDE SADDLE BOX WAYS COMBINED WITH ROLLER PACKS PROVIDE SUPERIOR VIBRATION DAMPING, PRECISION AND REPEATABILITY.
* BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
* ANTI-BACKLASH DOUBLE-PINION GEAR DRIVE ON ROTARY TABLES.
* FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION
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TS 3 PLANER-TYPE HORIZONTAL MILLING AND BORING CENTER
* QAD-WAY, CENTER-MOUNTED HEADSTOCK CAPTURE SYSTEM UTILIZING BOX WAYS(FRONT) AND LINEAR GUIDEWAYS(REAR) FOR SUPERIOR RIGIDITY.
* WIDE SADDLE BOX WAYS COMBINED WITH ROLLER PACKS PROVIDE SUPERIOR VIBRATION DAMPING, PRECISION AND REPEATIBILITY.
* BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
* ANTI-BACKLASH DOUBLE-PINION GEAR DRIVE ON ROTARY TABLES.
FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
* T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION.
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RT Series Rotary Table Horizontal Boring Mills
The RT Series with built-in contouring rotary table offers the flexibility of an additional axis making them well-suited for prismatic parts requiring work on multiple surfaces.
Advantages
* Hydrostatic table provides a rigid platform for heavy-duty precise cutting
* Gray iron castings add damping characteristics.
* Modular design – select machine features and capabilities based on applications. Choose from three headstocks – two or four-speed, 130 or 155 mm diameter.
* High performance drive and way system provides both superior stiffness and allows fast traverse – 25 m/min
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is a universal machine tool designed for precise milling, coordinate boring, the boring and cutting of box and plate screws and complicated workpieces of cast iron, cast steel and steel with a weight of up to 20,000 kg.
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Horizontal Machining Center :
Heavy Duty Cutting / High Precision
- High-Precision nc rotary table
- Rigid spindle - With 4 steps geared head
- One piece main bed
- Ball screw lubrication system
- Quill spindle clamping device for W-axis
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Precivit
Spindle type boring centre
Modular concept for flexible specification
Unlimited possibilities of production
- High stiffness
- High speed & power %u2013 standard 60 kW, special applications to 150 kW
- Super precision headstock guaranteed
- Hardened and ground steel guideways
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WS5
Working Diameters
With Standard Equipment
IN-LINE BORING
Starting from ø 180 mm to over ø 1000 mm
OVERLAY WELDING
Internal– from ø 100 mm to over ø 1000 mm
External- from ø 20 mm to over ø 1000 mm
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WS3
Working Diameters
With Standard Equipment
IN-LINE BORING
Starting from ø 62 mm to over ø 600 mm
OVERLAY WELDING
Internal– from ø 42 mm to over ø 600 mm
External- from ø 20 mm to over ø 600 mm
Drilling – from ø 5mm to max ø 65 mm
Tapping – from ø 10mm to max ø 65 mm
with presetting for Tapping
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Technical Features HB 150MT
Max. Vertical Working Area mm 3.000
with Universal Head mm 3.250
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.300
Spindle Motor Max. Power Kw 65
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.000
Longitudinal Head - W mm 1.000
Vertical Head - Y mm 2.500 - 3.000
Cross Table - X mm 4.000 - 5.000
Longitudinal Column - Z mm 2.500 - 3.000
Table
Table Surface - B mm 2.000 x 2.500
On Request mm 2.000 x 3.000
On Request mm 2.500 x 3.000
Max. Admitted Load on the Table Ton. 25
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 2
Acceleration mm/s² 500
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Technical Features HB 2T
Max. Vertical Working Area mm 2.500
with Universal Head mm 2.750
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 4.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - W mm 1.200
Vertical Head - Y mm 1.500 - 2.000 - 2.500
Cross Table - X mm 3.000 - 4.000
Longitudinal Column - Z mm 1.800
Table
Table Surface - B mm 1.500 x 2.000
On Request mm 1.800 x 2.400
Max. Admitted Load on the Table Ton. 12
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3
Acceleration mm/s² 1.000
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Technical Features HB 110T
Max. Vertical Working Area mm 1.500
with Universal Head mm 1.750
Spindle
Spindle Diameter mm 130
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 3.500
Spindle Motor Max. Torque Nm 1.000
Spindle Motor Max. Power Kw 52,5
Travels
Longitudinal Spindle - V mm 800
Vertical Head - Y mm 1.500
Cross Table - X mm 3.000
Longitudinal Column - Z mm 1.500 - 2.300
Table
Table Surface - B mm 1.500 x 2.000
Max. Admitted Load on the Table Ton. 12
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3
Acceleration mm/s² 1.000
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Technical Features HB 130T
Max. Vertical Working Area mm 2.500
with Universal Head mm 2.750
Spindle
Spindle Diameter mm 130
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 550
at constant power RPM 550 ÷ 3.500
Spindle Motor Max. Torque Nm 1.500
Spindle Motor Max. Power Kw 52,5
Travels
Longitudinal Spindle - V mm 800
Vertical Head - Y mm 2.000 - 2.500
Cross Table - X mm 4.000 - 5.000
Longitudinal Column - Z mm 1.800 - 2.300
Table
Table Surface - B mm 1.500 x 2.000
On Request mm 1.600 x 2.000
On Request mm 2.000 x 2.500
Max. Admitted Load on the Table Ton. 12 - 25
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3 - 2
Acceleration mm/s² 1.000
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Technical Features HB 160T
Max. Vertical Working Area mm 3.000
with Universal Head mm 3.250
Spindle
Spindle Diameter mm 160
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
Spindle Motor Max. Torque Nm 3.300
Spindle Motor Max. Power Kw 65
Travels
Longitudinal Spindle - V mm 1.100
Vertical Head - Y mm 2.500 - 3.000
Cross Table - X mm 4.000 - 5.000 - 6.000
Longitudinal Column - Z mm 2.000 - 2.500 - 3.000
Table
Table Surface - B mm 1.600 x 2.000
On Request mm 2.000 x 2.000
On Request mm 2.000 x 2.500
On Request mm 2.000 x 3.000
On Request mm 2.500 x 2.500
On Request mm 2.500 x 3.000
Max. Admitted Load on the Table Ton. 25 - 45
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 15.000
Working B Axis RPM/1' 0,001 ÷ 2/1,5
Rapid B Axis RPM/1' 2 - 1,5
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12-Spindle Transfer Machine with Automatic Load, Unload and Inprocess Gaging for Automatic Tool Compensation and SPC Data.
Connecting Rod
Material: Forged Steel or Powder Metal
Bore Sizes: 2.400/.937
Bore Length: .875
Surface Finish: 40/10 Microinch
Stock Removal: .006 - 2 passes
Tolerance Required: .0004"
Achieved: .0001"
Production Rate: 540 pieces per hour
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Four spindle variable speed with 5-HP motor and load monitoring, motorized ball screw variable feed control with overload protection, motorized variable position indexer, programmable operator interface touch-screen, self-contained coolant system, heavy duty welded construction and safety guarding.
Agriculture Hydraulic Steering Sleeve :
Material: 8620 62 RC
Bore Sizes: 1.2500
Bore Length: 3.00
Surface Finish: 10 Microinch
Stock Removal: .003 - 4 passes
Tolerance Required: .0001"
Achieved: .000030"
Production Rate: 90 pcs. per hour
Optional equipment: six and eight spindle heads, 71/2 and 10HP spindle drives, automatic part load/unload, custom fixturing, automatic gaging, light curtain, multi-column versions
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The Pedestal Boring Bar is designed for on-site line boring and remachining of seats and sealing areas of control valves. By mounting on the top of a valve, the machine achieves a total stroke of 23" and is suitable for cutting diameters up to 15".
The machine consists of a geared head variable speed drive, with a mounting plate, to accommodate either pneumatic or hydraulic drive motors. The powerful motor provides plenty of torque through a set of bevel gears that interconnect to the spindle. Automatic spindle feed is supplied by a reversible and variable rate servo feed gearbox. The spindle is made from a precision ground and polished chromed 4140 bar, assuring maximum strength. Precision ball bearings are used to insure smooth operation and precision cutting. In addition to the ball bearings, Bronze dampener bearings give added stability to the design.
A fixture assembly can be provided to mount the machine on many different styles of valves. The valve mounting fixtures generally mount to the flange of a valve using the existing stud locations.
In most cases, customers save time and money when welded-in valves can remain in place and the repair can be completed without costly disassembly. Our portable boring bar is just the tool to repair them in-place.
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The DEEP-HOLE DRILLING AND BORING MACHINES GGB 360 have been designed to complete the range of GGB machines.
Due to their size, easy handling and operation features, these machines allow fast machining and excellent accuracy, especially when manufacturing hydraulic and pneumatic cylinders.
All DEEP-HOLE DRILLING AND BORING MACHINES GGB 560 are suitable for pull boring of stainless-steel centrifugal cast tubes.
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The traveling-column or 3D machine is ideal for machining of large-size parts clamped in stationary fixtures. Work pieces with overall sizes of 3.5 m in height and 25 m in length clamped on suitable floor plates can be machined across their surface and five-sided machining is ensured by docked milling heads.
This machine can be delivered in two headstock versions, too - either with projected bearing sleeve and milling spindle or integral facing head and boring spindle with unrestricted numbers of revolutions.
In association with rotary, positioning, and tilting tables of various sizes and loads, pick-up stations for milling heads, facing heads or special tools, it is one of the most universal working machines in a mechanical workshop.
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The model MCS100 is a high-precision boring machine with a fixed column of compact and sturdy structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MCS100 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MCS100 machine ideal for every kind of operation.
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Automate large part production and reduce non-cutting time with the MC Series pallet shuttle system and tool changer
High Performance Way System
The high-performance way system maintains high torque and impressive stiffness even at the fast traverse speeds and feed rates of 1000 ipm.
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BOSTCENTER
The BOSTCENTER machining centre has been developed to offer machining solutions for heavy and semi-heavy components, in rail, metal and steel, energy, and valve manufacturers among others. The centre has a head compensation system and RAM similar to that used in the range of large horizontal mobile column boring machines, which results in optimal precision. The hydrostatic guidance on the machine enables load share and high precision on the work to be carried out. The ideal machine for high precision semi-heavy work pieces As a rotary table manufacturer, BOST has developed the entire pallet system which is available as an option for this machine.
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BOSTMAT
BOSTMAT is our range of horizontal boring machines with mandrel diameters of 130 and 150.
Power : 40 kW
Revolutions : 2 500 - 3 000 rpm
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HB series is ideal for precision and heavy-duty boring and milling operation. Its long nose spindle head and wide table working area provide flexible machining capability while its ultra-precision paired spindle bearings ensure low thermal deformation and high machining accuracy.
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Spindle or Ram Headstock
Two versions of floor-type boring mills are available, the FT and FTR Series. The FT is equipped with a standard boring mill live spindle. The FTR has a collinear ram in addition to the live spindle.
Fit the Boring Mill to the Application
The choices do not end at the headstock. The modular design of Giddings & Lewis boring mills offers plenty of selections allowing manufacturers to configure the machine to the job. Choose from various tables or floor plates, X and Y axis travels, controls and attachments.
Large Capacity HBM Designed for Productivity
With 4 to 12 meters (13 to 40 feet) of X-Axis travel and 2 to 3.5 meters (6.5 to 11.5 feet) of Y-Axis travel, the FT and FTR Series has ample capacity for the largest parts.
X-braced cast iron construction, wide way spreads, large preloaded ballscrews and exclusive thermal compensation software are just a few of the features that highlight the rigidity and accuracy of G&L boring mills.
Built-In Convenience
The operator platform that travels with the column allows optimal viewing of and access to the machining operations. Services are centralized and clearly marked on one floor-level panel simplifying maintenance.
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In view of a continuous and constant technical innovation aimed to reach new market areas and to easly solve the problems in the mechanical world,
Sir Meccanica presents in world preview ANOTHER NEW PRODUCT:
TOP 200: Full CNC Portable Orbital Lathe For “on-site” turning with extreme precision (completely run by a CNC controller), on faces and extreme internal and/or external cylindrical surfaces, of fixed tubular bodies which are immovable or impossible to rotate
ADVANTAGES:
PORTABLE
ORBITAL
FULL CNC
FASTENING AND SELF-CENTERING
SIMPLE TO USE
www.sirmeccanica.com
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The FT45 model is a milling-boring machine with movable column, which is equipped with two independent units:
1.a common unit for all versions, consisting of a ram and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, available in two versions, i.e. with fixed table (FT45TF) and with rotary table (FT45TG).
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system.
The large dimensioning and the installed power rates of the machine permit machining of big parts. The control system and the electronic and hydraulic axes-compensation systems permit highest accuracy.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers.
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Powerful, high precision HFB-Series floor type CNC horizontal boring machine is designed for heavy duty machining of large workpieces. Its stabilized ram extension design provides superior accuracy by preventing thermal elongation and by compensating the Ram bending force.
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