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is a universal machine tool designed for precise milling, coordinate boring, the boring and cutting of box and plate screws and complicated workpieces of cast iron, cast steel and steel with a weight of up to 20,000 kg.
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Horizontal Boring Mill WFT 13 represents the newest technology and concept of table type horizontal borers that are currently on the market. Powerful headstock, high axial forces and precise table fulfill the needs of most demanding customers.
Because of this modern design, Horizontal Boring Mill WFT 13 is a universal boring and milling machine that allows efficient processing of large and heavy workpieces while conserving high precision and quality of the operation.
Modern control systems (Heidenhain iTNC 530 or Fanuc 32i) provide very comfortable manipulation of the machine and many useful functions for the user. Horizontal Boring Mill WFT 13 offers 5 axes travel (X, Y, Z, W and B). Given additional optional accessories, it is possible to perform continuous B-axis rotation (machining) simultaneously with X, Y, Z or W axes.
During the metal processing, the column of the machine adopts Z-axis movement and the workpieces are clamped on a rotary table that travels in X-axis.
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- QAD-WAY, CENTER-MOUNTED HEADSTOCK CAPTURE SYSTEM UTILIZING BOX WAYS(FRONT) AND LINEAR GUIDEWAYS(REAR) FOR SUPERIOR RIGIDITY.
- WIDE SADDLE BOX WAYS COMBINED WITH ROLLER PACKS PROVIDE SUPERIOR VIBRATION DAMPING, PRECISION AND REPEATABILITY.
- BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
- ANTI-BACKLASH DOUBLE-PINION GEAR DRIVE ON ROTARY TABLES.
FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
- T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION.
TRAVELS : X=2000-6000 Y=1200-3500 Z=1000-2500 mm
Boring bar diam. 125-130-150-180 mm W=600-800-1000 mm
ROTARY TABLE : 6-12-20-30 TONS 1000x1000-2.500x3.000 mm
APC AUTOMATIC PALLET CHANGER : 2-4 PALLETS
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW
CNC FACING HEAD UP TO 1500 mm DIAMETER
AAC PICK-UP MAGAZINE : AUTOMATIC ATTACHMENT CHANGER
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The floor type horizontal milling and boring machine VFD 1500/37 with movable headstock is distinguished by quality components and technical solutions that, together with a wide range of selectable parameters and functions, allow the user to achieve great performance level. The main feature of the machine is its great variability reached by means of the machine's modular design and the possibility of the use of peripheral tools and accessories.
Workpieces can be clamped onto an additional rotary table, clamping plates or the combination of both.
The machine's function is the heavy metal chip removal from large and heavy workpieces made of cast iron, cast steel and steel and it is suitable for q wide range of technological operations: milling, boring, powerful drilling, reaming and threading.
The standard machine comes with a HEIDENHAIN iTNC 530 control system, HEIDENHAIN linear scales and HEIDENHAIN and SIEMENS digital drives.
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The FT45 model is a milling-boring machine with movable column, which is equipped with two independent units:
1.a common unit for all versions, consisting of a ram and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, available in two versions, i.e. with fixed table (FT45TF) and with rotary table (FT45TG).
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system.
The large dimensioning and the installed power rates of the machine permit machining of big parts. The control system and the electronic and hydraulic axes-compensation systems permit highest accuracy.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers.
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The model MAF45 is a high-precision milling-boring machine with a fixed column of compact and sturdy monolithic structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MAF45 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type, for the TG version. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MAF45 machine ideal for every kind of operation.
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The new generation of Giddings & Lewis horizontal boring mills have quickly become the industry standard for heavy-duty precision cutting. Our customers in the aerospace, construction and oilfield industries rely on G&L boring mills to meet their most demanding manufacturing needs. Available models include: plain-table, rotary-table, pallet-shuttle models and our latest addition, the new FT and FTR Series floor-type boring mills.
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Technical Features HB 200MM
Max. Vertical Working Area mm 7.000
with Universal Head mm 7.500
Spindle
Spindle Diameter mm 180 - 200 - 254
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 2.000
at constant torque RPM 5 ÷ 150
at constant power RPM 150 ÷ 1.500
Spindle Motor Max. Torque Nm 12.000
Spindle Motor Max. Power Kw 100
Mobile Head Section mm 600 x 750
Travels
Longitudinal Spindle - V mm 1.400
Longitudinal Head - Z mm 1.600
Total Longitudinal Z + V mm 3.000
Vertical Head - Y mm 4.000 ÷ 7.000
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Acceleration mm/s² 150
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Technical Features HB 160MM
Max. Vertical Working Area mm 4.500
with Universal Head mm 5.000
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.700
Spindle Motor Max. Power Kw 73
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.100
Longitudinal Head - Z mm 1.300
Total Longitudinal Z + V mm 2.400
Vertical Head - Y mm 3.000 ÷ 4.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 25.000
Acceleration mm/s² 500
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Technical Features HB 2M
Max. Vertical Working Area mm 3.500
with Universal Head mm 4.000
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 5.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - Z mm 1.200
Vertical Head - Y mm 2.000 ÷ 3.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 30.000
Acceleration mm/s² 800
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Technical Features HB 110T
Max. Vertical Working Area mm 1.500
with Universal Head mm 1.750
Spindle
Spindle Diameter mm 130
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 3.500
Spindle Motor Max. Torque Nm 1.000
Spindle Motor Max. Power Kw 52,5
Travels
Longitudinal Spindle - V mm 800
Vertical Head - Y mm 1.500
Cross Table - X mm 3.000
Longitudinal Column - Z mm 1.500 - 2.300
Table
Table Surface - B mm 1.500 x 2.000
Max. Admitted Load on the Table Ton. 12
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3
Acceleration mm/s² 1.000
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Technical Features HB 150MT
Max. Vertical Working Area mm 3.000
with Universal Head mm 3.250
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.300
Spindle Motor Max. Power Kw 65
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.000
Longitudinal Head - W mm 1.000
Vertical Head - Y mm 2.500 - 3.000
Cross Table - X mm 4.000 - 5.000
Longitudinal Column - Z mm 2.500 - 3.000
Table
Table Surface - B mm 2.000 x 2.500
On Request mm 2.000 x 3.000
On Request mm 2.500 x 3.000
Max. Admitted Load on the Table Ton. 25
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 2
Acceleration mm/s² 500
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Technical Features HB 2T
Max. Vertical Working Area mm 2.500
with Universal Head mm 2.750
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 4.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - W mm 1.200
Vertical Head - Y mm 1.500 - 2.000 - 2.500
Cross Table - X mm 3.000 - 4.000
Longitudinal Column - Z mm 1.800
Table
Table Surface - B mm 1.500 x 2.000
On Request mm 1.800 x 2.400
Max. Admitted Load on the Table Ton. 12
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3
Acceleration mm/s² 1.000
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Technical Features HB 130T
Max. Vertical Working Area mm 2.500
with Universal Head mm 2.750
Spindle
Spindle Diameter mm 130
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 550
at constant power RPM 550 ÷ 3.500
Spindle Motor Max. Torque Nm 1.500
Spindle Motor Max. Power Kw 52,5
Travels
Longitudinal Spindle - V mm 800
Vertical Head - Y mm 2.000 - 2.500
Cross Table - X mm 4.000 - 5.000
Longitudinal Column - Z mm 1.800 - 2.300
Table
Table Surface - B mm 1.500 x 2.000
On Request mm 1.600 x 2.000
On Request mm 2.000 x 2.500
Max. Admitted Load on the Table Ton. 12 - 25
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3 - 2
Acceleration mm/s² 1.000
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The SPEEDMAT family of table-type boring and milling machines is characterized by PAMA technological innovations and PAMA machine tool tradition and experience with perfect harmony, incorporatine our tradition of high standards of qualità and reliability.
The characteristics of the SPEEDMAT are mainly:
- Unsurpassed precision and accuracy
- High torque and power for high chip removal capacity
- High speed performance and productivity
The SPEEDMAT range includes three basic models SPEEDMAT 2, SPEEDMAT 3 and SPEEDMAT 4, with centrally located headstock, boring spindles of 130 mm to 160 mm diameters.
The SPEEDMAT product family can be used in a wide range of configurations and customized solutions in the fields of: aerospace, defense, heavy construction, diesel engine, die and mold, earthmoving, shipbuilding and power generation.
The SPEEDMAT modular design allows different levels of automation by selecting axes travels, spindle power, tool and pallet changers and other features, making the SPEEDMAT suitable for both singular or large production runs.
The versatility of SPEEDMAT is enhanced when using the wide range of attachment heads including universal, facing and turning and angular configurations to meet any machining requirements. These units are mounted to the headstock by the automatic head changer
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FERMAT's WRF 130/150/160 CNC represents the newest technology and concept of Floor-Type, Horizontal Boring Mills that are currently on the global marketplace. Its Powerful Headstock consists of a Movable Slide Ram (Z-axis), and Moveable Live Spindle (W-axis). Slide Ram Deflection is automatically compensated. The machine adopts a Crosswise Movable Column (along the X-axis) and Longitudinally Moving Rotary Table (V-axis/B-axis). The CNC Rotary Table T25/T40, with almost all table sizes can hold heavy workpieces of up to 25 or 40 tons. Even heavier work pieces can be clamped on clamping plates.
To find out more about the machine in the Horizontal Boring Mills catalogue.
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The WH(Q)105CNC live spindle, fixed column horizontal boring machine complements the TOS VARNSDORF a.s.product line on its lightest end.
This up-to-date machine is a perfect for universal classical machining technologies and as well for special application machining (including mold machining) of workpieces with a weight of up to 5 000 kg.
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Horizontal Boring Mill WRFT 130 represents the newest technology and concept of large table type horizontal borers that are currently on the market. Powerful headstock consists of movable slide ram (V-axis) a moveable live spindle (W-axis). Slide ram deflection is automatically compensated.
Because of this modern design, Horizontal Boring Mill WRFT 130 is a universal boring and milling machine that allows efficient processing of large and heavy workpieces while conserving high precision and quality of the operation.
Modern control systems (usually Heidenhain) provide very comfortable manipulation of the machine and many useful functions for the user. On a regular basis, Horizontal Boring Mill WRFT 130 offers 6 axis travel (X, Y, Z, V, W and B). It is possible to increase number of controlled axis according to optional accessories.
During the metal processing, the column of the machine adopts Z-axis movement and the workpieces are clamp on a rotary table that travels in X-axis.
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Horizontal Machining Center :
Heavy Duty Cutting / High Precision
- High-Precision nc rotary table
- Rigid spindle - With 4 steps geared head
- One piece main bed
- Ball screw lubrication system
- Quill spindle clamping device for W-axis
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Castel-Red
It must be reminded that FPT employs on its machines the high-tech concept which provides that the heads are intended as autonomous; therefore each of them is equipped with all necessary devices both for movement and control.
Even in these choices FPT is the only one in the worldwide scene of manufacturers.
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The DEEP-HOLE DRILLING AND BORING MACHINES GGB 360 have been designed to complete the range of GGB machines.
Due to their size, easy handling and operation features, these machines allow fast machining and excellent accuracy, especially when manufacturing hydraulic and pneumatic cylinders.
All DEEP-HOLE DRILLING AND BORING MACHINES GGB 560 are suitable for pull boring of stainless-steel centrifugal cast tubes.
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The traveling-column or 3D machine is ideal for machining of large-size parts clamped in stationary fixtures. Work pieces with overall sizes of 3.5 m in height and 25 m in length clamped on suitable floor plates can be machined across their surface and five-sided machining is ensured by docked milling heads.
This machine can be delivered in two headstock versions, too - either with projected bearing sleeve and milling spindle or integral facing head and boring spindle with unrestricted numbers of revolutions.
In association with rotary, positioning, and tilting tables of various sizes and loads, pick-up stations for milling heads, facing heads or special tools, it is one of the most universal working machines in a mechanical workshop.
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The model MCS100 is a high-precision boring machine with a fixed column of compact and sturdy structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MCS100 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MCS100 machine ideal for every kind of operation.
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The Pedestal Boring Bar is designed for on-site line boring and remachining of seats and sealing areas of control valves. By mounting on the top of a valve, the machine achieves a total stroke of 23" and is suitable for cutting diameters up to 15".
The machine consists of a geared head variable speed drive, with a mounting plate, to accommodate either pneumatic or hydraulic drive motors. The powerful motor provides plenty of torque through a set of bevel gears that interconnect to the spindle. Automatic spindle feed is supplied by a reversible and variable rate servo feed gearbox. The spindle is made from a precision ground and polished chromed 4140 bar, assuring maximum strength. Precision ball bearings are used to insure smooth operation and precision cutting. In addition to the ball bearings, Bronze dampener bearings give added stability to the design.
A fixture assembly can be provided to mount the machine on many different styles of valves. The valve mounting fixtures generally mount to the flange of a valve using the existing stud locations.
In most cases, customers save time and money when welded-in valves can remain in place and the repair can be completed without costly disassembly. Our portable boring bar is just the tool to repair them in-place.
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Automate large part production and reduce non-cutting time with the MC Series pallet shuttle system and tool changer
High Performance Way System
The high-performance way system maintains high torque and impressive stiffness even at the fast traverse speeds and feed rates of 1000 ipm.
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Spindle or Ram Headstock
Two versions of floor-type boring mills are available, the FT and FTR Series. The FT is equipped with a standard boring mill live spindle. The FTR has a collinear ram in addition to the live spindle.
Fit the Boring Mill to the Application
The choices do not end at the headstock. The modular design of Giddings & Lewis boring mills offers plenty of selections allowing manufacturers to configure the machine to the job. Choose from various tables or floor plates, X and Y axis travels, controls and attachments.
Large Capacity HBM Designed for Productivity
With 4 to 12 meters (13 to 40 feet) of X-Axis travel and 2 to 3.5 meters (6.5 to 11.5 feet) of Y-Axis travel, the FT and FTR Series has ample capacity for the largest parts.
X-braced cast iron construction, wide way spreads, large preloaded ballscrews and exclusive thermal compensation software are just a few of the features that highlight the rigidity and accuracy of G&L boring mills.
Built-In Convenience
The operator platform that travels with the column allows optimal viewing of and access to the machining operations. Services are centralized and clearly marked on one floor-level panel simplifying maintenance.
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WS5
Working Diameters
With Standard Equipment
IN-LINE BORING
Starting from ø 180 mm to over ø 1000 mm
OVERLAY WELDING
Internal– from ø 100 mm to over ø 1000 mm
External- from ø 20 mm to over ø 1000 mm
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12-Spindle Transfer Machine with Automatic Load, Unload and Inprocess Gaging for Automatic Tool Compensation and SPC Data.
Connecting Rod
Material: Forged Steel or Powder Metal
Bore Sizes: 2.400/.937
Bore Length: .875
Surface Finish: 40/10 Microinch
Stock Removal: .006 - 2 passes
Tolerance Required: .0004"
Achieved: .0001"
Production Rate: 540 pieces per hour
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