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Dust-free loading, untying, retying and removal of bulk bags
Unload free- and non-free-flowing solids from bulk bags automatically with Flexicon Bulk Bag Unloaders. Untie full bags, retie partially empty bags and collapse empty bags -- all dust-free.
BFF Series dischargers include a bag lifting frame for forklift loading and unloading of bulk bags (FIBCs).
BFC Series dischargers have a cantilevered I-beam, electric hoist and trolley for loading and unloading of bulk bags without the use of a forklift.
Other bulk bag unloader configurations include split frames for forklift loading of bags in low headroom areas, half frames for suspending bags during discharge using a forklift, hoistable frames for lifting the entire bulk bag discharger using an overhead crane, continuous loss-of-weight dischargers for uninterrupted feeding directly from bulk bags, and other designs for specialized requirements.
Optional Bulk Bag Conditioners loosen material that has solidified during storage and shipment. Variable height turntable allows hydraulic rams with contoured end plates to loosen contents for discharge through bag spouts.
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Vacuum-bags for powders or granulated.
Unit of de-dusting integrated or separated.
Sifting or desagglomeration at exit of vacuum-bags.
Transfer of the products dessachés by pneumatic or aeromecanic conveyers.
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The good economy and high safety levels of Bulk Bag Dischargers for the handling of a variety of materials are major factors towards their use by a wide and ever-increasing range of industries. From a situation where small sacks were almost exclusively used, bulk bags have become a viable means of containment and distribution for a whole gamut of vastly differing products.
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Dynamic Air BulkBuster bulk bag unloaders provide the solution for effectively emptying large bulk bags and getting the material where you want it in your process. Our experience in the handling of hundreds of different bulk solids assures you that we have the expertise to design a system that meets your strictest requirements.
From Powders to Fibers, We Empty the Bag
Every material has different handling characteristics. Some materials gravity feed easily, but most do not. That's why all bulk bag unloaders need to be engineered for your material. You need proven methods by an experienced company to assure you that your process will run smoothly to maximize uptime. Our many styles and proven designs give us a big advantage in meeting your special process requirements.
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4,000 Pound bag capacity and an integrated dust collector
- Construction includes welded heavy-duty 4"*4" square tube frame with side chanels degigned for 2T bulkbags
- Bulk Bags can be positined by using a fork truck and lifting carriage or the electric hist with motorized trolley mounted on the channel beam. The spreader bar adapts to a wide range of bag diameters and bag loop designs
- A 48" diameter dished head serves as a bag rest pan once the bul bag is positioned in the frame
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Loading- and Unloading-Stations for Vacuum-Conveyors
We supply standardized and individually designed aspiration elements and feeding elbows for loading your material and make it flow for vacuum conveying. All elements are designed to fit into the available spaces for the requested product- and surrounding conditions. And they bring in the necessary additional conveying air, which makes poor flowing materials become fluid. Also available:
- product loading stations with inerting function, e.g. for products
with a content of alcohol or solvents,
- product loading stations with sterile filters, which can be flanged
directly to existing process machinery,
- product loading stations with submerging tube connections or
with clamp elements for the flexible aspiration of products
directly from bins/containers.
- Automatic discharging of barrels, drums, bags, bins and containers
- Product feeding stations
- Bag emptying systems
- Direct feeding into machines, mixers, presses, packaging machines etc.
- Containment systems
- Dust-free material handling and product loading with full control
- Stop the difficult manual handling of all sorts of bulk materials which are packed in drums and containers
- Reduce health risks at your workplace
- Protect the environment from hazardous materials
- Increase the quality of work
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Air-Operated balers for cardboard, paper, plastic, EPS and big bags:
• No oil
• No electrical parts
• Safe & easy to use
• Easy to clean
• Compaction degree of up to 90%
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Equipment from Gericke represent the latest level of development. The equipment is characterised by a wide and universal use. This make it possible to adapt a certain manufacturing module quickly to another process. Beside this great flexibility, the equipment can be designed for fast cleaning and hygienic applications.
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BIG BAG ECO
Big bag holder without sump and with dismountable structure.
- Hot galvanized carbon steel construction.
- Bent with fibre system furnished of structural reinforces.
- Dimensions, tolerances, edges, bevels, nominal weight and finish grade according to UNI parameters.
SUPER BIG BAGS PALLET
Big Bag holder with safety spill sump.
- Made of carbon steel 3 and 4 mm.
- Four vertical bars in different lengths, upper bearing square structure. Corrosion proof treatment and safety labelling
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The Cruncher bag compactor provides a simple and efficient method of reducing bulky, dusty discarded bags into a high density bundle which can be easily handled and disposed of without the mess and dust normally associated with a bag breaking operation. The Cruncher bag compactor can be easily fitted to Dynamic Air's BagBuster™ bag breaker to provide a controlled atmosphere that makes handling bagged material more tolerable.
High density compacting
The Cruncher bag compactor's powerful hydraulic ram can compact approximately 300 empty bags (depending on bag size*) into a 16" x 24" x 36" bale weighing approximately 180 pounds.
Features
- Powerful hydraulic action
- Quick release door
- Heavy-duty ribbed housing
- Preassembled, ready to operate
- Mounts directly to BagBuster bag breaker
- Low power requirements
- Large inlet opening
-Compact design
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UNIVERSAL DESIGN
- Use as stand alone compactor or connect to one or two bag dump stations.
PNEUMATIC OPERATION and CONTROL!
- No motor with messy hydraulic fluid!
- Electrical wiring
- Safe! Compactor cannot operate if any door is open.
- Pneumatic controls are easy to maintain
- Pneumatic compactor operates in all classified areas with complete safety
HEAVY-DUTY CONSTRUCTION
- Welded square, tube and plate.
- Industrial quality clamps
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HOPPER FOR BIG-BAGS TB
Use with loading bucket - to fill big-bags quickly - Clean work space -
Available in 4 widths - 4 widths available (I) for different-sized loading buckets. Chute aperture: 500 x 500mm - Tip: place a pallet under big-bag, facilitating its removal and reducing burden on hooks.
• Available options include: flow-regulating sliding gate. Adjustable leg height. • Other sizes available on request.
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Stackable Big Bag pallet
Mesh bottom with removable uprights
Hot galvanised carbon steel construction
Suitable for holding 1000 litre Big Bags or flexible bag.
On request, as optional, 1000 litre Big Bag is available
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In order to control all type of big bag discharge, we developed "low-cost" modular systems which can fulfil the highest specifications.
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SBB-type FIBC Dischargers consist of a steel frame complete with a material discharge hopper and an upper mobile cross bar for lifting of the filled up bag by forklift truck into the Discharger.
Performance & Technical Features - Benefits
- Construction material: Carbon steel, 304L / 316L stainless steel
- Available in two different sizes
- Versions available:
- With height adjustment for FIBC loading by forklift truck
- For overhead crane loading
- With monorail for installation of a hoist
- Hopper complete with
- Access hatch for FIBC opening
- Electric vibrator as material discharge aid
- 1,250 mm (4 ft) or 1,500 mm (5 ft) diameter vibrating cone fitted with outlet opening hatchway
- 273 mm (11 in) diameter discharge outlet
- Vibration dampening
- Rubber dust seal
- Problem-free complete discharging from bag corners even with compressed powders
Options & Accessories
- FIBC cutting system for disposable bulk bags
- FIBC percussion aid complete with electropneumatic control panel
- Frame height adjustment set
- Cantilever frame for attachment of hoisting equipment
- Food-grade FDA-approved seal
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Overall dimensions L X L X HT: 1600 X 1000 X 2400 mm; Useful dimensions L X L X HT: 1500 X 900 X 900 mm; Height of filling of approximately 1950 mm; Opening of draining 700 X 700 mm, with a 1500 mm height; Volume 800 liters out of standard; Charge 1500 kg; Filling of a big bag of 910 X 910 X HT 1050 mm aves handles of 230 mm; 4 hooks allowing the maintenance of the big bag during the filling by the intermmédiaaire of its handles; 4 platinums with clamp hole on the ground. Special achievements on simple demande.FABRICATION FRENCH
hopper TSB 1610 is used much in the courses materials in large surfaces of do-it-yourself: it is used in particular to fill of the big bag of sand; of gravel, aggregates, of compos .....
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VORTEX® IRIS VALVE
The patented Vortex® Iris Valve is designed specifically to handle dry bulk solids in gravity discharge of free-flowing material from bins, bulk bags, chutes, and hoppers.
Traditional iris valves rely on plastic components to actuate the valve that can easily break during use. The Vortex® Iris Valve is designed with stainless steel control rings and metal trigger locks and handles to eliminate these problems, enabling you to meet your objectives by increasing production, while decreasing labor and equipment costs.
Valve Specifications
- Size/Bore Options: 50mm, 75mm, 100mm, 125mm, 150mm, Diameters
- Media: Powder, Pellets, Granulars
- Connection Options: Flanged, Tube Stub, or Ferrule Couplings
- Media Temperature: 100°C continuous to 120° C intermittent service.
- Media Pressure: 0.1 MPa, Gravity Only
- Metal Construction Options: 304 or 316L Stainless Steel, and/or Aluminum
- Sleeve Material Options: Nylon, Teflon, Urethane, or Rubber
- Drive/Actuation Options: Infinite Position Hand Lever or Quick Lock Hand Lever
- Position Detection: Visual
- Compliance/Approvals: CE, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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IAC’s Bulk Bag Unloaders are constructed of heavy gauge aluminum for corrosion resistance, weight savings and strength. Standard units are provided with our transporter frame for handling bags by forklift or hoist.
Standard Features Include:
- Heavy Wall Aluminum Construction
- Corrosion Resistant - Lightweight - Strong as Steel
- Floor Mounting Pads for Easy Installationbulk bag unloader
- 4000 Pound Capacity
- Adjustable Bag Height, Max Std Frame Height 13’
- Forklift or Hoist Loading Frame
- Alignment Cradles to Assist Forklift in Aligning Bags
- 36 Square Inch Cradle Drop Zone
- Forged, Coated Hooks with Safety Latch for Easy Install
- Adjustable Hooks for Compatibility with All Bags / Types
- Modular Design for Easily Upgrading or Modifying Unit
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