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Fully automatic polyelectrolyte solution system for granular and concentrated liquid polyelectrolyte (for other products on request).
Designed as two-chamber pendulum system. Our systems achieve a reliably high quality in preparing polyelectrolytes while saving resources as much as possible.
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WEIGHBATCH is a weighing and mixing dosing integrated system. This machine is suitable to treat in particular granular plastic polymers and with other specific accessories can be used also for plastic re-grounded materials having different and not regular sizes. The construction is compact to minimize the overall dimensions and satisfy the higher feed rates. This system has been planned to serve both the extrusion processes and also the injection and moulding ones. This machine is very easy to install thanks to its self supporting structure, which allows both to fix it directly on the plasticizing well and to earth in order to serve different points. It can treat up to a maximum of 8 ingredients; The principal ingredients are dosed through electro-pneumatic controlled slide gates, while the additives are dosed through screw feeders to obtain the maximum precision.
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WEIGHBLEND is an ideal system to feed in continuous extrusion lines (blown film , cast, pipes and profiles ). This system is capable of dosing in continuous up to 5 polymers having a regular particle –size and checking in automatic mode the feed rate.
The use of this system is suggested starting from very low productions of 50 Kg/h and up to productions of 800 Kg/h and more. WEIGHBLEND can be equipped with an automatic weight/meter control. This has the purpose to keep constant in the time the weight of every meter of product which comes out from the line. WEIGHBLEND is constituted by a central gravimetric hopper for the principal ingredient and maximum 4 gravimetric dosing zones for the other ones. The machine has a self supporting structure which allows to fix it directly on the feeding well of the extrusion line.
Each dosing zone has its pre-storage hopper with interception slide gates electro-pneumatically controlled by the gravimetric logic.
The principal ingredient feeds directly for gravity the extrusion line, while the other ones are fed through screw feeders directly in to the feeding flow of the principal ingredient.
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The modular self anti-bridging dosing units allow you to dose all kind of bulk products — continuously or discontinuously —– even those considered as difficult.
The interchangeability of the elements that make up these dosers enables them to cover a wide range of large flows and upgradable storage capacities from 50 to 500 litres, according to the requirements.
As a result of a conception that takes into account from the beginning of the process the user requirements, these dosers are simple, modular and reliable. Furthermore, as they are easy to assemble, they are easy to clean when changing products.
These self anti-bridging dosers can be fitted out with a weighing dosing controller. With this element you can obtain a dosing accuracy of ± 0.5%.
These dosing units are specially adapted to products like: flours, cocoa powder, salt, sugar, plaster, kaolin, carbonate, silica.
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DGM
GRAVIMETRIC DOSERS
The DGM gravimetric dosing units have been projected using a high innovative technology. Based on exclusive solutions, they satisfy the most demanding requirements ensuring unrivalled levels of precision. Stainless steel hoppers, electrical mixer, digital technology are only some advantages of the system, along with the double-shutter device and the free-weighing hopper; all these features make the DGM the most innovative machine currently available on the market.
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The feeders of the range “BH” are particularly suitable to dose with accuracy powder and granular materials. Their configuration make them in particular fit for materials with a great fluidity, preventing any possible “ siphon” effect; with the simple use of self-cleaning dosing screws,which are present in the standard range of accessories, is also possible the dosing of materials which are particularly sticky and plasticizing ones.
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GraviMaster GM
For more complex and demanding tasks GraviMaster is the ideal solution. GraviMaster is designed to handle both virgin materials, regrind, masterbatch and other additives. This gravimetric blending series is suitable for both injection moulding, extrusion and blow-moulding applications. A unique integrated regrind control system is successfully solving many customers' problems with storage and reuse of regrind material.
Models:
GraviMaster GM05
GraviMaster GM1
GraviMaster GM2
Gravimaster GM5
GraviMaster GM10
GraviMaster GM25
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BLENDO: Continuous gravimetric blender.
HIGH METERING ACCURACY
Designed for metering granules in extrusion processes where metering accuracy and homogeneous additive dispersion are essential requirements.
EASY TO INSTALL
Insensitive to vibrations, BLENDO has been designed so that it can easily be installed directly on the feed hatch of the extruder in place of the conventional load hopper, or it can be installed on a platform.
FAST INGREDIENT CHANGE, FAST AND THOROUGH CLEANING
- Practical and easy access to all the components.
- Load hopper with sight glass to visually check the level and quick-release clip to easily remove the cover.
- Manual gate valve which allows inspecting the metering screw without having to empty the hopper.
- Unloading hatch for fast and easy emptying of the hopper.
- Metering screws easily accessible without the use of tools for fast and thorough cleaning.
EASE OF USE
Easy to use , just set the metering percentage.
MODELS
BLENDO is available in 12 models: 2, 3 or 4 ingredients for throughputs up to 150, 300, 600 and 1000 kg/h.
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VOLLMAR®
- Gravimetric Dosing and Mixing Unit GRAMIX Compact 100
Gravimetric dosing and mixing unit operating in batch mode
Maximum of 4 dosing stations for main components and 4 for auxiliary components
Serial dosing of all formula components
Dosing of main components by slides and auxiliary components by screws
4 interchangeable dosing screws for different throughput ranges
Inclined dosing screws prevent continue flowing
Dead space-free mixer
Easy and quick cleaning when changing formula
Operator-friendly micro-processor control unit with:
- LC display
- CAN bus interface
- integrated control of a vacuum conveying system
- "double-batch" operating mode
Options:
- storage hoppers with level switch
- slide gate valve at the mixer outlet
- automatic feeding of the dosing stations
- clean-room version
- high-temperature version
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Accurate dosing and mixing unit for the supply of masterbatch and additives to the processing machine. Supplied with 3-phase dosing motor for optimum reliability and consistency. An efficient volumetric unit offering extremely high repeatability.
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Volumetric dosing and mixing unit designed for dosing of virgin materials, regrind, masterbatch and other additives. A unique in-built conveying system ensures a stable and continuous supply of raw materials. Suitable for any injection moulding, extrusion and blow-moulding applications.
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VOLLMAR®
- Volumetric Dosing and Mixing Unit VOLMIX E 30 LC
Volumetric, continuously operating dosing and mixing unit
Machine-dependent unit
Free flow supply of main component and dosed addition of max. 2 auxiliary components
Also for use on injection moulding machines and extruders
4 interchangeable dosing screws for different throughput ranges (from 0.3 to 27 kg/h)
Easy and quick cleaning when changing formula
Operator-friendly micro-processor control unit with:
- digital adjustment of all parameters
- 16-digit alphanumeric LC display
- data memory on electrically erasable EEPROM
Fault display by means of LED and in plain text on the LC display
Options:
- manual or automatic feeding of the dosing stations
- reduction hopper
- volume extension
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Gericke has developed a special feeder (volumetric and gravimetric), which is able to dose sensitive products like dry and half dry apricots or strawberries.
This feeder, based on the GDU series is very well adapted to the difficult characteristic of sticky and in the same time sensitive bulk materials.
Due to the modular structure of the Gericke feeders with various combinations there is the opportunity to make quickly adjustments for new recipes.
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Smart Weigh Belt (SWB) Feeders are a key component used for the weighing of a variety of bulk solids in a wide range of processes. The most typical application is for feeding / weighing into a continuous process. The process material may enter the Smart Weigh Belt directly from an upstream hopper or via a prefeed device like a screw feeder.
View Catalog Page
The Smart Weigh Belt can be used as a feeder, batcher, or meter. By utilizing different control software, the Smart Weigh Belt can be used to feed material into a batch system. For inventory control or metering, the Smart Weigh Belt can be placed into a constant speed configuration to measure or totalize the amount fed into a process.
The Smart Weigh Belt offers gentle material handling, an important benefit compared to other feed devices like a screw feeder when handling the following materials:
Flakes (e.g. corn flakes, bran flakes, and wheat flakes)
Lumpy bulk solids (e.g. vegatables and fruits)
Shear sensitive materials (e.g. corn flakes, frozen vegetables and frozen fruits)
High abrasive bulk solids - due to a low friction coefficient applied to the materials
Low melting bulk solids (e.g. fat flakes)
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No powder, no granule and no fibre will show exactly the same behaviour.
The Gericke product range of feeders responds to the diverse characteristics of bulk materials and meets the requirements of the operation circumstances.
The offer include volumtric and b>gravimetric loss-in-weight feeders, batch feeders and vibration feeders.
The controller EasydosTM as "state of the art“ control of loss-in-weight feeders communicates via bus system. Due to its simple operation handling it fits for controlling of continuous mixing processes as well as for feeding of extruders.
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Advantages of Gericke Volumetric Screw Feeders
+ High dosing accuracy
+ dosing pipe and spiral/screw fast against other size/sizes of exchangeably
+ simple cleaning
+ durable design and nearly unlimited life span
+ complete from stainless material manufactured (except drive unit)
+ extended dosing set up to several meters of length possible
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Fine dosing short-cut feeder is a good and economical solution for conditioning applications, when reduction of dosing time dosing is a must.
These feeders are controlled with motor rpm and outlet section of extractor. For batch process MCPI’s “Short-cut system” is a mechatronic solution which ensures a perfect control of the extractor movement with repeatability below 3/100 sec, to ensure quick and accurate feeding.
The very small overshoot value of these feeders, associated with a sharp control of extractor movement, are the main points to explain the so high level of performances in terms of dosing time and accuracy.
With the different versions of the range, all specific requirements get answers: With Fine dosing short-cut feeder it possible to reach very short dosing time (from 0.2 sec) and feeding quantities from 0.1 gram to many kilo grams.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
For more details, see enclosed data sheets
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Compact line of loss-in-weigh feeders for materials with varying bulk density: The digital load cell integrated is protected against corrosion by stainless steel housing and is equipped with vertical overload stops.
Two different application programs are proposed for batch or continuous dosing.
To reach a better dosing accuracy, the feeder is design in such a way that only ingredient hopper and extractors are weighed (It is possible to select a load cell with smaller range of measure and consequently smaller interval).
The feeder is controlled with a multitasking operating system combining the functions of an operator interface, weighing controller, PLC and interfaces.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
For more details see pdf data sheet
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The unique MCPI’s Multi Channel Feeder, is probably the best solution on the market, to give a simultaneous, quick and accurate dosing of ingredient on multiple application points, with sprinkling effect.
These feeders are controlled with motor rpm and outlet section of extractor. MCPI’s “Short-cut system” is mechatronic solutions which ensure a perfect control of the extractor movement with repeatability below 3/100 sec, to ensure quick and accurate feeding.
This range of machines is an efficient cost effective solution for high cadencies productions (dosing time from 0.2 sec, up to 60 dosing cycles / min). The feeder can be fit on “C” shape mobile truck, to facilitate cleaning operations.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
For more detail, see enclosed PDF data sheet
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The ingredient is dosed in a small container fitted on an accurate load cell.
The integrated batch controller optimizes coarse and fine feeding with automatic tolerance control.
Fine dosing concept allows a ratio between coarse/ fine feeding over 30.
This figure is a key point to reach fast dosing process and accuracy.
In automatic version, at the end of dosing stage the container rotate 360°. The ingredient is then emptied to the application point.
The ingredient can be as well, feed directly in the final container or box, positioned (manually or automatically) on the load cell table.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
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The Adept AnyFeeder provides an economical alternative to well-known, conventional part-feeding techniques. When combined with an Adept robot and Adept vision guidance, the Adept AnyFeeder provides integrated flexible part-feeding. Its flexibility in feeding small parts of various size, shape and material allow for fast line changeover and significantly reduced tooling costs, to give you a crucial competitive advantage.
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Feeders of the Whizzy series offer a wide variety of applications within packaging lines, to dispense folders, promotionals, small gadgets, coupons for bottlenecks, wide sheets, thermosealed bags.
Miniwhizzy
It is the smallest feeder available, with direct current motor, with a speed up to 70 meters/minute to process products up to 150 mm width.
Whizzy
Accurate and versatile, it adapts to the different kinds of packaging lines: with horizontal or vertical dispensing module, available in the Whizzy 210 version for products up to 210 mm width or in the Whizzy 350 version for products up to 350 mm width, with direct current (speed up to 40 mt/min.) or brushless motor (speed up to 200 mt/min.).
Whizzy cb
It is the smallest feeder available, with direct current motor, with a speed up to 70 meters/minute to process products up to 150 mm width.
Whizzy roll
Bandolier feeder to cut and dispense bags with 3 or 4 seams. The material can be supplied on a reel or fanfolded. After reading a notch, the machine receives a stop signal and starts cutting and dispensing the product.
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In gravimetric feeding, dry bulk material or liquid is fed into a process at a constant weight per unit of time since weight is a variable that can be captured by a weighing module. Consistent control and complete monitoring are possible. In principle, gravimetric feeding combines monitoring of the feeding process with a feedback loop that enables accurate material control.
Typical application:
Precise feeding and blending of materials is a critical part of the process when manufacturing reinforced thermoplastics. Typical applications require the blending of several granular materials with one or two powder materials within a compact area at the throat of an extruder. Maintaining a steady and precise level of blended material above the throat of the extruder is also a requirement.
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- feed rates: 0.2 – 32,000 dm³/h
- feeders with external agitation system (Coni-Flex) and vertical agitator (Coni-Steel) in one series
- MechaTronik design (electronics and mechanics form one unit)
- cleaning + service from the non-process side
- adaptive control electronics (DISOCONT)
- single and double screws, spirals, and vibro feeders available
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In principle, volumetric feeding is the simplest, most economical feeding solution available. Bulk material is held in a hopper and constantly fed into a process per unit of time. A gravimetric feed rate may be inferred through a calibration process where a timed sample is taken and weighed, and screw speed adjusted accordingly. Although there is no weight feedback to assure feeding accuracy over time, this may not be a concern for materials with consistent bulk density.
K-Tron offers three choices in volumetric feeders: the highly accurate bulk solids pump (BSP), single screw feeders and twin screw feeders. K-Tron volumetric feeders come in a wide variety of of sizes and configurations to meet your application requirements.
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Dosima R
Anger feeders with servo motor assure highest dosing precision and performance combined with minimal maintenance.
In combination with a dynamic checkweigher and an automatic volume adjustment, via feed back control, excelent precision and minimum give away can be achieved.
DOSIMA C
Anger feeders assure highest dosing precision and performance combined with minimal maintenance.
In combination with a dynamic checkweigher and an automatic volume adjustment, via feed back control, excelent precision and minimum give away can be achieved.
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Virtually any bulk material, from any upstream source, to any downstream destination
Whether you are sourcing material from bulk bags, silos, manual dumping stations, process equipment or all of the above; weigh batching one ingredient or 50; blending your recipe; filling containers, and/or delivering it to process vessels, packaging lines, or any other destination; Flexicon has the comprehensive selection of equipment you need for a total weigh batching solution.
From individual loss-of weight bulk bag weigh batch dischargers to automated gain-in-weight batching/ blending systems integrated with your upstream and downstream equipment, Flexicon offers you the entire range of specialized equipment -and the engineering talent-required for a smooth start-up and efficient performance.
Equally as crucial to your weigh batching success is the proven ability of Flexicon equipment to move your material-at high rates for fast batching cycles and at steady dribble-feed rates for highly accurate weighments -and to deliver recipes with no separation of blended materials and no exposure to potential contamination.
Whether your ingredients are free-flowing pellets, powders that pack, bridge or smear, products that fluidize, or blends prone to separation, Flexicon can move them positively, weigh them accurately, and deliver them in prime condition.
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