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VORTEX QUANTUM SERIES 2-WAY WYE LINE DIVERTER
The patent pending Vortex Quantum Series Wye Line Diverter is specifically engineered to handle dry bulk solids in vacuum or dilute phase pneumatic conveying systems with pressures up to 15 psig (1 barg). 3-way, 4-way, and Multi-Port models available.
A full flow orifice provides unrestricted conveying of material with no disk or ledges to impede flow. The diverter seat and live-loaded seals are shielded from abrasion by a metal insert, which provides superior shearing action.
The Wye Line Diverter is designed to eliminate problems, enabling you to meet your objectives by increasing production, while decreasing labour and equipment costs.
Valve Specifications:
- Size/Bore Options: 50mm to 125mm Diameters Pipe, 50mm to 150mm Tube. Consult Factory for 150mm to 300mm Pipe, 200mm to 300mm Tube Models
- Media: Powder, Pellets, Granulars
- Connection Options: ANSI, DIN, JIS, or Compression Couplings
- Media Temperature: Up to 82C continuous to 121C intermittent service, Modifications up to 204C continuous to 232C intermittent service
- Media Pressure: -0.1 MPa +0.1 MPa, 1 barg, 15 psig, depending on size
- Metal Construction Options: 304 or 316L Stainless Steel, Aluminium, and/or Carbon Steel
- Seal/Seat Material Options: Nylon, PET, UHMW, Glass Filled Teflon, Natural Rubber, and/or Silicon Rubber
- Drive/Actuation Options: Double Acting Air Cylinder, Electric Actuator, Handwheel, or Chainwheel
- Position Detection: Magnetic Reed Switch, Proximity Switch
- Compliance/Approvals: CE, ATEX, FDA
- Industry Use: Plastics, Petrochemicals, Chemicals, Foods, Minerals, Textiles, Agriculture
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VORTEX 2-WAY SEAL TITE DIVERTER
The Vortex 2-Way Seal Tite Diverter is designed for use in gravity flow applications where material can be diverter from one source to either of two destinations. 3-way model available.
The Seal Tite Diverter offers a removable access door for replacement of blade and shaft seals. All internal ledges have been eliminated to promote cleanliness. The Seal Tite Diverters superior design promotes efficiency, durability, and long service life.
Valve Specifications
- Size/Bore Options: 100mm to 750mm Diameter Round, Square, or Rectangular
- Media: Powder, Pellets, Granulars
- Connection Options: SVC Standard Flange, ANSI, DIN, JIS, or Custom Flanges
- Media Temperature: Up to 82C continuous to 121C intermittent service, Modifications up to 204C continuous to 232C intermittent service
- Media Pressure: 0 barg, Gravity Flow Only
- Metal Construction Options: 304 or 316L Stainless Steel, and Carbon Steel
- Seal/Seat Material Options: Nylon, PET, UHMW, Glass Filled Teflon, Natural Rubber, Kryptane, and/or Silicon Rubber
- Drive/Actuation Options: Double Acting Air Cylinder, Electric Actuator, or Hand Lever
- Position Confirmation: Magnetic Reed Switch, Proximity Switch, or Mechanical Switch
- Compliance/Approvals: CE, ATEX, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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VORTEX ROLLER GATE
The Vortex Roller Gate offers quality features at an economical price. This gate is your best choice for handling dry material in gravity flow applications where positive material shut-off and dust tight sealing are required in compact locations.
The Vortex Roller GateT is available in a wide variety of configurations to meet customer requirements, including rectangular sizes and customer specific hole patterns.
Valve Specifications
- Size/Bore Options: 150mm to 750mm and larger in Square or Rectangular sizes
- Media: Powder, Pellets, Granulars
- Connection Options: SVC Flange, CEMA Flange, and/or Custom Flanges
- Media Temperature: Up to 82C continuous to 121C intermittent service, Modifications up to 204C continuous to 232C intermittent service
- Media Pressure: 0 barg, Gravity Flow
- Metal Construction Options: Aluminium, 304 or 316L Stainless Steel, and Carbon Steel. Material contact is 304 or 316L Stainless Steel
- Seal/Seat Material Options: Nylon, PET, UHMW, Glass Filled Teflon, Natural Rubber, and/or Silicon Rubber
- Drive/Actuation Options: Double Acting Air Cylinder, Electric Actuator, Hydraulic Actuator, Hand Crank, or Chain Wheel
- Position Confirmation: Magnetic Reed, Proximity, or Mechanical Limit Switches
- Compliance/Approvals: CE, ATEX, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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VORTEX QUANTUM SERIES ORIFICE GATE
The patent pending Quantum Series Orifice Gate is specifically designed to handle dry bulk solids in gravity flow, dilute phase, or vacuum conveying systems.
A full flow orifice provides unrestricted conveying of material with no disk or ledges to impede flow or cause material bridging. The gate seat and live-loaded seals are shielded from blast abrasion by a metal insert, which provides a smooth bore through the valve improving performance and decreasing any pressure drop across the orifice.
By design, the valve self cleans material from the seat on each stroke of the valve blade, improving overall seat life. The Quantum Series Orifice Gate is designed to eliminate problems, enabling you to meet your objectives by increasing production, while decreasing labour and equipment costs.
Valve Specifications
- Size/Bore Options: 50mm to 350mm Diameters
- Media: Powder, Pellets, Granulars
- Connection Options: Stud Pattern, ANSI, DIN, JIS, and Custom Flanges
- Media Temperature: Up to 82C continuous to 121C intermittent service, Modifications up to 204C continuous to 232C intermittent service
- Media Pressure: Up to 15 psig, -0.1 MPa +0.1 MPa, 1 barg
- Metal Construction Options: 304 or 316L Stainless Steel, Aluminium, or Carbon Steel
- Seal/Seat Material Options: Nylon, PET, UHMW, Glass Filled Teflon, Rubber, or Silicon
- Drive/Actuation Options: Double Acting Air Cylinder, Electric, Hand Crank, Chain Wheel, Hydraulic
- Position Confirmation: Magnetic Reed Switch, Proximity Switch
- Compliance/Approvals: CE, ATEX, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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Whatever you want from a Bulk Materials handling valve youve got it with Clyde Materials unbeatable Dome Valve - the cost effective valve solution.
The Clyde Dome Valve, widely regarded as the original and best material handling valve in the world, offers exceptional life from only a single moving part. The Dome Valve is recognised as a low maintenance, long life solution that can last at least 1 million cycles between maintenance inspections. It has the ability to cut through static or moving columns of material and is pressure-tight, ensuring a consistent pressure tight seal is created when the valve is in the closed position, but in the open position it provides an unrestricted full bore opening for the best product flow characteristics possible. The Dome Valve can also be used as a line, vessel or reactor isolation valve.
The Dome Valve enhances other technologies from Clyde Materials Handling, a leading provider of pneumatic injection, conveying, materials handling & vacuum cleaning solutions.
The solutions we create for our customers generate many benefits and are backed by three decades of domain knowledge, expertise and a track record of generating exemplary success.
Dome Valve sold in the United States under the trade name Spheri Valve
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TECHNICAL DATAS
Ball bearing axle
Inspection cap : galvanised steel
Flap that can be dismantled-high resistance dynamic gasket for Airtightness with permanent pressure
Standard finish : one-coat paint
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Two-way-valves with inlet collar, symmetrical, fitted with pneumatic rotary actuator, 5/2-way-impulse-solenoid-valve (2 coil) and 2 limit switches,
completely wired in limit switch box.
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TECHNICAL DATAS
Ball bearing axle
Inspection cap : galvanised steel
Flap that can be dismantled-high resistance dynamic gasket for Airtightness with permanent pressure
Standard finish : one-coat paint
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SLIDEVALVE ONLY
Frame and slidevalve with great thickness
MOTO REDUCTOR CONTROL
0.37 kW
137 rpm
Voltage TRI 230/400 V - 50 Hz IP55
Screw D20 - Pitch 12 mm
0.37 kW - 137 rpm
Voltage TRI 230/400 V - 50 Hz IP55
END OF STROKE
Set screw on slidevalve main part
D 18 T 10/36 V DC
INDUCTIF
Set screw on slidevalve main part
D 18 T 10/36 V DC
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SLIDEVLAVE ONLY
Frame and slidevalve with great thickness
PNEUMATIC DRIVE
2 exhaust reductions
Distributor 5/2 - 1 EV 48V ALT
Power supply D 6/8
END OF STROKE
Fixed on cylinder
D 18 T 10/36 V DC
MAGNETIC
Fixed on cylinder
INDUCTIVE
Set screw on slidevalve main part D 18 T 10/36 V DC
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SLIDEVALVE ONLY
Frame and slidevalve with great thickness
RACK MANUAL CONTROL
M3 rock outside of the dust flow
18 teeth sprocket
Handle drive
END OF STROKE
Set screw on slidevalve frame
D 18 T 10/36 V DC
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All two-way-valves,
two-way-valves with inlet collar, two-way-valves with seal, two-way distributors 60 and two-way distributors 45, are available in symmetric as well as in asymmetric form.
Symmetrical versions are optimized for an installation in vertical bulk goods lines, asymmetric ones for lines that have an inclination that corresponds to the angle between the outlets.
The pictures below only show the symmetric form.
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Standard Features
- Positive blade lock (PBL) between blade & cylinder rod
- Internal magnetic piston, cushioned air cylinder
- Polished stainless steel blade
- Narrow profile, light weight aluminum frame
- Adjustable nylon cam rollers for dust tight seal on blade
- Constant pressure nylon seals on blade
- Fully lined polymer interior
- Regular flange patterns or CEMA flanges to match screw conveyors
- Standard gate rated for 82o C (180o F)
- Fully tested prior to shipping
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Silo(Redler)-outlet-gates, pneumatically operated including cylinder, 5/2-way-solenoid-valve (1 coil) with auxiliary hand operation and 2 proximity-switches, potential-free. Slide plate runs on ball bearings in a U-frame.
Material: primed steel.
Product-contacting parts made of stainless steel on request.
ATEX version according to category 2 or 3 with admissible Zone 20 in the slide plate on request.
Application: Shutting off of bulk goods without over-pressure. Slide plate closes when electric supply is cut.
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VORTEX IRIS VALVE
The patented Vortex Iris Valve is designed specifically to handle dry bulk solids in gravity discharge of free-flowing material from bins, bulk bags, chutes, and hoppers.
Traditional iris valves rely on plastic components to actuate the valve that can easily break during use. The Vortex Iris Valve is designed with stainless steel control rings and metal trigger locks and handles to eliminate these problems, enabling you to meet your objectives by increasing production, while decreasing labor and equipment costs.
Valve Specifications
- Size/Bore Options: 50mm, 75mm, 100mm, 125mm, 150mm, Diameters
- Media: Powder, Pellets, Granulars
- Connection Options: Flanged, Tube Stub, or Ferrule Couplings
- Media Temperature: 100C continuous to 120 C intermittent service.
- Media Pressure: 0.1 MPa, Gravity Only
- Metal Construction Options: 304 or 316L Stainless Steel, and/or Aluminum
- Sleeve Material Options: Nylon, Teflon, Urethane, or Rubber
- Drive/Actuation Options: Infinite Position Hand Lever or Quick Lock Hand Lever
- Position Detection: Visual
- Compliance/Approvals: CE, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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Winnow with diaphragm MUCON
A range supplements valves with diaphragm for the powders and the powders, with models for all industries.
The diaphragm is out of fabric or rubber. Only a column of product rests on the diaphragm and the unit is very robust.
The closing of the diaphragm is soft and does not damage the conveyed products (ideal for the glules, compressed, confectioneries etc...).
These valves are completely tight and have a compactness.
Thanks to the concentric closing of the diaphragm, the flow could be controlled and a proportioning could be carried out. Diameter 50mm with 450mm according to model. Hand drive operation, motorized electric or pneumatic. Material: aluminum or stainless steel.
The valve with diaphragm series JS was especially designed to seal on chutes of Big-Bag (partial draining). Body of valve notched for an optimal regulation of the flow, partly lower fixing out of standard. Simple diaphragm out of nylon or nylon polyurethane. Diameter 300 mm and 375 mm
Material of the body: Aluminum
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SAK stands for Silo-AustragsKegel , which means in English Extraction cone valve for silo. The SAK is designed to control the discharge of powder or granulates out of silos.
The SAK is particullarly efficient in the following cases:
- For a fast silo discharge (high extraction capacity)
- For dosing the discharged powder or granulate
- For discharging a silo at different flow
- Garanty a proof closing of the silo (self closed without energy)
- For extracting and discharging difficult flowing powders
Working Principle:
- The cone valve is guided in a hopper located at the bottom of the silo
- The cone valve is lifted by a pneumatic bellows
- The adjustment of the opening is set by the stroke of the guiding rod one for all (basic version)
- The continuous adjustment is set by a pneumatic drive adjusting the stroke from 0 to 100% (dosing version)
- Dosing of the discharged product by adjustment of the opening of the cone valve versus the weight on scale, through an interface terminal IT 9000.
- Vibration of the cone in open position
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Brief introduction
BT-1000 was developed by Bettersize dedicated to determine the flowing properties of the ppowders. Whether flow or stay, powder is two-phase system. Intrinsic properties and collisions of particles will generate special flowing properties it is significant to study for powder processing, transport, packing, storage. This unit is characterized by multi-functions, easy operation, good repeatability, flexible test device to suit many standards. The success of the instrument provide a new measure for universal deployment of the powder integrative characteristics work.
It can test angle of repose, collapse angle, flat plate angle, dispersibility, bulk density and tap density, after that can obtain difference angle, compressibility, voidage, regularity & uniformity, also by Caar index user can get flowability index and jetting ability.
Standard test properties
1. Tap density: vibrate a container loaded with powder to fill up air gap among particles thus make powder more compact, in which means flowability and voidage are obtained. (Note: tap density of metallic powders are measured in conformity with related standard.)
2. Loose density: the density of powders, which fill a special container naturally. It is important for storage container and design of packing bags. (Note: loose densities of metallic powders are measured in conformity with related standard.)
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Powder rotary valve
- High filling efficiency
- Sheared angle inlet
- Minimum air leakage
- Explosion proof models available up to 10 bar g
- Customised solutions
- Bored flanges in accordance with PN 10, ANSI 150 lbs and JIS
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The TB400 unit is based on the idea of utilizing a standard test bench, dedicated to the medium production check up. Its incredible flexibility suits any need for testing; its main application is the verification of tightness and flow for taps and valves or for pairs and corners for electric or pneumatic actuators.
Applications
- Gas taps
- Gas regulators
- Ball valves
- Globe valves
- Pneumatic actuators
- Electric actuators
- Die-casting
- Power steering
- Brake pumps
- Water meters
- Pressure stabilizers
- Gas filters
- Diesel filters
- Water taps
- Hydraulic check valves
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Hydratron has many years of experience in designing and manufacturing Relief Valve Test Benches ( PSV Test Benches ) which are suitable for testing 1/2" up to 24" valves having screwed or flanged connections at pressure of upto 14,500 PSI ( 1,000 Bar ) using water or gas as the test medium.
Valves under test can either be hydraulically clamped or fastened to the test bed and safety shields are fitted to protect the operator.
Panel mounted test gauges monitor the pressure in the valve undergoing test and full data logging facilities can be provided which allow charts to be produced and test data to be stored for future reference.
Portable units can be supplied with fork lift pockets or mounted within containers complete with lifting tackle, work bench and vice.
Alternatively static units are available for installation in maintenance workshops or production lines.
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A full range of Valve Test Rigs and Benches are available from Hydratron which are suitable for testing all kinds of valves including pressure relief, safety relief, ball, needle, gate, butterfly, globe and actuator controlled valves.
Valves can be tested using either gas or liquid as the test medium at pressures of up to 30,000 PSI ( 2,000 Bar )
Hydratron can supply test rigs having either screwed test stubs on to which test flanges can be screwed or fully adjustable hydraulic clamping systems. Interlocked test compartments can be included so test pressure cannot be applied to the valve under test until the valve is fully clamped in position.
Basic manual controls are standard but fully automated PLC controlled test rigs can be especially manufactured to order.
Full instrumentation is provided whilst full data logging is an option which allows charts of the test to be printed and data to be stored for future reference.
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Control valve test rig
Ventil manufactures a wide range of control valve test units for testing and (re)adjusting all sorts of Globe-, Camflex-, and Waver type control valves according to the international test standards as ANSI/FCI. The Ventil test units can be used for;
* Seat leakage testing and classification
* Body testing
* Stroking the trim
The optimal functioning of the Control valve not only exists of sufficient body & seat tightness, but more important, the total "performance" of the valve and its controls! For an accurate and reliable working effect the valve body, actuator, positioner, regulators etc. most work in a strict harmony!
Control valve test unit capabilities
* Range DN15 - 900 mm. / - 36"
* Horizontal (stem vertical) or tilting clamping system.
* Clamping on the inlet flange, both flanges or (proportional clamping) between the clamping tables.
* 1 - 2000 tons of clamping force.
* With no or limited linear force on the valve body.
* Test pressure range: from vacuum up to 2000 bar / 30,000 PSI.
* Leakage range 0 - 1000 ln/min. 2100 scfh.
* Test- & operation of all sorts of linear or quarter turn actuators and controls.
* Test medium: Liquid, Compressed Air, Nitrogen, Helium or Hydrogen.
Optional features
* Computer registration system.
* Valve performance testing, considering; measuring of the stroke measuring,
open/close time and torque measuring.
* Fugitive emission and cryogenic test facilities.
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Safety valve test station VC25SRV
The Ventil VC25-SRV safety (relief) valve test rig allows testing with air and liquid and is designed to comply with API-567 for flow design and API-527 for seat tightness testing. The VC25SRV features a hydraulic operated 3-claw clamping system, design for quick clamping of safety valves with flanged and thread connections.
The test unit can apply a clamping force of 25 metric tons and suitable to test valves in range 1/2"-10" The VC25SRV safety valve test rig has a build in accumulator to comply with the safety valve test standards.
Standard features
- Auto claw clamping system.
- Stainless steel water reservoir.
- Gas and liquid testing.
- Bubble counter according to API 527.
- Stainless steel control panel.
- Safety screen.
- Interlock system preventing release of claws when pressurised.
- Skid mounted.
- Delivered ready for use.
Options
- Booster or compressor system for generating high pressure air.
- Computer registration system (CRS).
- Auto test system, auto control of ramp rate to meet ASME specification.
- Portable grinding/ lapping unit.
For more information and other types please visit our web site www.ventil.nl
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Ventil designs, manufactures and delivers test units for pressure testing any type of Gate-, Globe-, Plug-, Ball-, Check-, Slide- and Butterfly valve according to all international test standards.
Capabilities
√ Machine available up to DN 2200 mm. / 86
√ Horizontal (stem vertical), vertical (stem horizontal) or tilting clamping
system.
√ Clamping on the inlet flange, both flanges or (proportional clamping)
between the clamping tables.
√ Without or limited linear force on the valve body.
√ Test pressure range: from vacuum up to 2000 bar / 30,000 PSI.
Optional features
√ Computer registration system.
√ Full automatic operation system.
√ Testing one or a complete series of valves.
√ Automatic open close action.
√ Valve performance testing, considering; measuring of the stroke
measuring,
√ Open/close time and torque measuring.
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Production test stand for electrically, hydraulically, manually, pneumatically operated directional control valves.
BV 80 / A is an hydraulic test stand used for testing electrically (solenoid), hydraulically, manually, pneumatically operated valves and directional controls. The hydraulic plant allows flow testing, set relief valve, direct leakage measure spools and check valves, test with pressure in tank-line
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Safety valve test benches for testing safety and shutoff valves from up to 24. The units are equipped with an automatic hydraulic clamping device. All hydraulic tests and high pressure gas tests are possible. The benche can be equipped with all kind of options such as a digital bubble test, computer storage and printouts.
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Online safety valve test system, PreVenTest
Pressure safety valves are installed on process equipment to release excess pressure due to upset process operations, external fires and other hazards. Or simply said; the safety valve serves to protect life and property. Failure of pressure safety valves to function properly when needed could result in the over pressure of vessels, exchangers, boilers, or other equipment they where installed to protect. It is essential to maintain your pressure safety valves and relief valves in good condition.
Periodically testing is one of the most important elements to proof that the safety valves will provide the so important protection. Obviously, the most desirable type of test is one that subjects the pressure relief valve to the full operating conditions that it is to endure in practice.
The Ventil PreVenTest system is a robust, but ingenious build system for testing all types and sizes of spring operated safety valves on-line, in process and under the normal operating conditions. The portable system enables you to proof the correct working and performance or identify safety valves in need of repair without plant shut-down.
Capabilities
- Unlimited range.
- Robust portable system.
- Universal and equipped for all brands.
Optional features
- ATEX Intrinsically safe version.
- 50 kN set for testing with no or a limited process pressure.
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