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The single phase loaders of the range “AM” are the most suitable machines to transfer in pneumatic mode all type of powder or granular materials which have a different granular size and a good flowability and density but having a not very high granular size. The use of this range of machines is suggested with middle-low feed rates (less than 300 Kg /h) and short distances (not more than 10 mt. from the collecting point). To satisfy other requirements other types pf machines, present on DS&M wide catalogue are suggested. An important feature of this machines range is a compact and modular construction which allow an easy dismantling for all cleaning operations after a material change. This range offers a wide choice of accessories: hoppers with different capacities or mesh and cartridge filters this to satisfy all production needs. The basic version is supplied with a feeder which has a clapet valve at the outlet and can also be arranged with an electro-pneumatic control when necessary.
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The three phase loaders of the range “AT” are machines suitable for the pneumatic conveying of powder and granular materials. They have been planned in particular to transfer materials which have a various flowability, granular size and density. They can be used with feed rates up to some tons /h and distances of more than ten meters from the collecting point; the only exception is represented by fragile materials for which other types of machines, present in DS&M catalogue, are suggested. Their construction is compact and modular to allow an easy dismantling and to allow all cleaning operations after a material change. The range “AT” offers the possibility to choose among the accessories: hoppers with a carious capacity or mesh and cartridge filters in accordance to the various type of materials to transfer. The basic version is supplied with the a feeder which has a clapet valve at the outlet and it can also be arranged with an electro-pneumatic control when necessary. The standard machine version can be also supplied with an electro-pneumatic butterfly valve.
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SUKO-T
The SUKO-T individual pneumatic loaders are particularly suitable for pneumatic conveying of average throughput of not very powdery granules.
MAIN FEATURES
- Compact also when high conveying capacities are required.
- Flashing alarm indicator.
- Microprocessor control
EASE OF USE
Easy to use, no adjustments required.
INSTALLATION CONFIGURATION
- Pneumatic receiver installed directly on the feed hopper.
- Suction pump positioned on the ground.
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BELLOJET® ZC Loading Bellows are used for efficient dust controlled discharging of dry, dusty bulk solids into open lorries / trucks. The spouts are provided with inner tapered cones to contain the flow of material and an outer double bellow to provide for dust removal.
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Mobile Truck Lance
Series 616
The Mobile Truck Lance by Dynamic Air Inc. is specifically designed to be inserted into a standard "Sea Bulk Powerliner" so it can be filled with dry bulk granular materials quickly, easily and safely. The mobile truck lance has the ability to not only move forward and backward, but it can also raise upward or downward, as desired. This critical adjustment of the lance itself is necessary to meet the specific location of each and every truck which, dimensionally, may be different from time to time. The lance, made of stainless steel, is perforated to allow the bulk container to be filled to optimum capacity without having to move the lance from its original position after insertion. The mobile truck lance is mounted on a horizontal track and attached to a heavy-duty conveying hose and dust extraction line, so that everything operates together in a simple movement.
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XP Bulk Material Loading Spouts
All Sly XP bulk material loading spouts have internal stacking cones to direct material flow. When used with a negative pressure dust collection system, it is truly dust-free. Applications include: truck, rail car, tote bin, flexible bulk containers, carton, and drum. In addition to the standard options found on the PV series, the XP bulk material loading spouts can be custom engineered to meet the most demanding load out environments requiring: explosion proof, abrasion resistant or stainless construction and many others.
Options to increase Sly XP bulk material loading spout performance include slack-cable limit switches, and the patented EZView™ lower weldment, which provides viewing ports that permit the spout operator to see the fill status without having to raise the spout above the loading point. This feature helps avoid spills as well as provides the necessary make-up air required for fugitive dust removal.
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Loading spout for open truck
The loading spout for tank trucks is made of 2 ducts: a central one to transfer the product from the silo to the truck and an external one to collect dust emissions. According to the applications, the central duct can be different: flexible duct, mild steel cones or telescopic tubes.
The lower part of the loading spout will inch up progressively as required, so as to properly load the product into an open truck or directly on the ground (as required by the application).
A command and control cabinet ensures an automatic loading that complies with normal security requirements ie : motor overheating, automatic lifting, etc...
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Equipment from Gericke represent the latest level of development. The equipment is characterised by a wide and universal use. This make it possible to adapt a certain manufacturing module quickly to another process. Beside this great flexibility, the equipment can be designed for fast cleaning and hygienic applications.
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BEUMER offers loading and unloading equipment for trucks, railcars, and ships from the single bulk loading head to the fully integrated terminal.
All equipment is designed for clean, reliable and easy operation.
BEUMER has engineering capabilities to design complete handling systems for warehouses and terminals, including palletizing / depalletizing equipment, loading / unloading systems and intermediate storage facilities.
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Ship container BULK loader type CBL
New unique loader ideal for loading of dry bulk commodities into containers, such as sugar, malt, fish meal, grain or almost any other granular product.
Sturdy screw conveyor with special designed pressure outlet for optimum filling of container liner.
Remote controlled sidewise and vertical movement of outlet.
Easy moveable by e.g. a fork lift truck.
Feeding hopper for connection to a gravity bellow feeder or other customer specific feeding system.
Capacity: one 20 feet container in 20 minutes.
New:
We can now also supply a unique pneumatic container un-loading system.
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Rugged, reliable, maintenance free
The simple, cost efficient way to reduce belt damage, increase belt life and virtually eliminate maintenance at load points.
Features / Benefits
- Large surface area maximises conveyor belt support.
- Steel-backed rubber impact bars absorb repetitive drop-shocks from heavy free-falling particles.
- Abrasion-resistant UHMW polyethylene surface minimises contact friction.
- Tapered leading edge reduces risk of belt tears or belt clip damage.
- No moving parts
- Removable side-sections simplify maintenance.
- Modular design minimises material build-up.
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ASGCO's Impact Beds are designed for whatever you throw at them. Our impact beds provide impact protection for the conveyor belt, as well as a tool to help control spillage in the conveyor-loading zone.
Absorbs Impact - with our impact bars that are manufactured with our absorbent, 40-durometer rubber that can really take the shock of large material.
Modular Designed - beds can be manufactured in 2' (600mm), 4' (1200mm) or 5' (1500mm) long, depending upon the size of your material impact area.
Custom Built - beds are designed for your specific application.
Meets CEMA - design standards.
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DRX (Dual Relief Xtra™) Impact beds are designed with one simple goal: protect the belt.
Slide-Out Service™ makes maintenance convenient and safe. DRX Impact beds separate in the middle and the two sides slide apart. A complete bar change out takes just one or two hours.
Velocity Reduction Technology™ is found only in the DRX line! Two levels of reaction force reduction absorb impact energy and minimize transmission back to the belt.
Impact Bar Supports enhance bar function. Made from high-strength steel, our inverted-design Impact Bar Supports allow the impact bars to expand and function properly to absorb more impact energy.
Channel Crossbeams efficiently transfer damaging impact energy to the isolation mounts.
Four Models Available:
DRX200 - for light-duty applications, up to 200 lb-ft
DRX750 - for medium-duty applications, 200-750 lb-ft
DRX1500 - for heavy-duty applications, 750-1500 lb-ft
DRX3000 - for extreme applications, 1500-3000 lb-ft.
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A key requirement in the construction of any conveyor transfer point is proper support of the belt. The belt support system must provide a stable, sag-free line that prevents spillage and entrapment damage.
Martin Engineering offers an array of belt support systems to match your application, conveyor specification, and load criteria.
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle is engineered to withstand impact forces from 12,000 to 17,000 pounds of force (53.4 to 75.6 kN). This complies with the Heavy-Duty (H) Classification as specified in CEMA Standard 575-2000 Bulk Material Belt Conveyor Impact Bed/Cradle Selection and Dimensions.
Rugged Impact Bars
Bars feature a top layer of slick UHMW molded to a base of impact-absorbing SBR Rubber.
Steel Backbone for Bars
Each impact bar is reinforced with a steel support structure.
Meets CEMA Design Standards
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle classified as Heavy Duty (H) as specified in CEMA Standard 575-2000.
Engineered To Fit Your Conveyor
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle fits CEMA E6 or E7 configurations.
Structure Built for Abuse
Sturdy impact cradle is specially designed to withstand the high-impact forces of conveyor loading zone.
Slide-In/Slide-Out Maintenance
Cradle incorporates MARTIN® TRAC-MOUNT™ concept for ease of bar replacement.
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Filling machine: Fine dosing Fill matic series can fulfill a variety of unique applications when extreme accuracy and flexibility are requested.
Without tooling change, each model can dispense products ranging from powders to granular.
By listening to our customers and understanding their needs we can skillfully design and assemble the state-of-art custom machinery required today.
The fillers are available as either volumetric or gravimetric system.
The very small overshoot value of these feeders, associated with a sharp control of extractor movement, are the main points to explain the so high level of performances in terms of dosing time and accuracy.
TECHNICAL AVANTAGES:
- Efficient extraction of powder, even at low flow with difficult ingredients.
- Good accuracy.
- Good dynamic (short dosing time).
- No risk of injury for operators.
- Easy to maintain and clean (build accordig GMP rules), no wearing parts.
RANGE OF DOSING :
- From 10 grams to 30 kg.
RANGE OF ACCURACY
Typical accuracy : 0.5- 2 grm
APPLICATION : Food, drug, chemical industries...and every time, when accuracy and speadiness are requested.
Fine dosing : When every gram is important !
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SBB-type FIBC Dischargers consist of a steel frame complete with a material discharge hopper and an upper mobile cross bar for lifting of the filled up bag by forklift truck into the Discharger.
Performance & Technical Features - Benefits
- Construction material: Carbon steel, 304L / 316L stainless steel
- Available in two different sizes
- Versions available:
- With height adjustment for FIBC loading by forklift truck
- For overhead crane loading
- With monorail for installation of a hoist
- Hopper complete with
- Access hatch for FIBC opening
- Electric vibrator as material discharge aid
- 1,250 mm (4 ft) or 1,500 mm (5 ft) diameter vibrating cone fitted with outlet opening hatchway
- 273 mm (11 in) diameter discharge outlet
- Vibration dampening
- Rubber dust seal
- Problem-free complete discharging from bag corners even with compressed powders
Options & Accessories
- FIBC cutting system for disposable bulk bags
- FIBC percussion aid complete with electropneumatic control panel
- Frame height adjustment set
- Cantilever frame for attachment of hoisting equipment
- Food-grade FDA-approved seal
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BULK CONTAINER FILLING
FIBCs, Octabins, boxes and other types of semi-bulk packaging are a cost-effective variant when compared to bags and other small packages.
The following large types of packages are effectively filled and proven in use by HAVER machines:
1-loop FIBCs
2-loop FIBCs
4-loop FIBCs
boxes / Octabins
barrels and drums
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