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No powder, no granule and no fibre will show exactly the same behaviour.
The Gericke product range of feeders responds to the diverse characteristics of bulk materials and meets the requirements of the operation circumstances.
The offer include volumtric and b>gravimetric loss-in-weight feeders, batch feeders and vibration feeders.
The controller EasydosTM as "state of the art“ control of loss-in-weight feeders communicates via bus system. Due to its simple operation handling it fits for controlling of continuous mixing processes as well as for feeding of extruders.
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SPECIFICATIONS
Model : Primo 10 Head 2.5L
Weighing range : 5g - 7 lbs
Weight accuracy : 0.3 - 1g
Speed : up to 75 bags per minute
Structure : Stainless steel
Display : Color touch screen
FEATURES
Stainless steel construction
Total digital control logic
Microprocessor operated
Store recipes in memory
Tool-less dis-assembly for quick washdown
Interfaces with any type of packaging machine
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SPECIFICATIONS
Model : Primo 14 Head 1.3L
Weighing range : 5g - 7 lbs
Weight accuracy : 0.3 - 1g
Speed : up to 120 bags per minute
Structure : Stainless steel
Display : Color touch screen
FEATURES
Stainless steel construction
Total digital control logic
Microprocessor operated
Store recipes in memory
Tool-less dis-assembly for quick washdown
Interfaces with any type of packaging machine
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SPECIFICATIONS
Model : Primo 14 Head 2.5L
Weighing range : 5g - 7 lbs
Weight accuracy : 0.3 - 1g
Speed : up to 120 bags per minute
Structure : Stainless steel
Display : Color touch screen
FEATURES
Stainless steel construction
Total digital control logic
Microprocessor operated
Store recipes in memory
Tool-less dis-assembly for quick washdown
Interfaces with any type of packaging machine
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SPECIFICATIONS
Model : CS-14 SB
Weighing range : 5g - 7 lbs
Weight accuracy : 0.3 - 1g
Speed : up to 120 bags per minute
Structure : Stainless steel
Display : Color touch screen
FEATURES
Stainless steel construction
Total digital control logic
Microprocessor operated
Store recipes in memory
Tool-less dis-assembly for quick washdown
Interfaces with any type of packaging machine
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Compact line of loss-in-weigh feeders for materials with varying bulk density: The digital load cell integrated is protected against corrosion by stainless steel housing and is equipped with vertical overload stops.
Two different application programs are proposed for batch or continuous dosing.
To reach a better dosing accuracy, the feeder is design in such a way that only ingredient hopper and extractors are weighed (It is possible to select a load cell with smaller range of measure and consequently smaller interval).
The feeder is controlled with a multitasking operating system combining the functions of an operator interface, weighing controller, PLC and interfaces.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
For more details see pdf data sheet
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The SPC multihead weighers are made with Stiavelli usual care and quality and exploit the wide experience grown in over 20 years of production of weighing and packaging plants for different food industries.
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In gravimetric feeding, dry bulk material or liquid is fed into a process at a constant weight per unit of time since weight is a variable that can be captured by a weighing module. Consistent control and complete monitoring are possible. In principle, gravimetric feeding combines monitoring of the feeding process with a feedback loop that enables accurate material control.
Typical application:
Precise feeding and blending of materials is a critical part of the process when manufacturing reinforced thermoplastics. Typical applications require the blending of several granular materials with one or two powder materials within a compact area at the throat of an extruder. Maintaining a steady and precise level of blended material above the throat of the extruder is also a requirement.
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- feed rates: 0.2 – 32,000 dm³/h
- feeders with external agitation system (Coni-Flex) and vertical agitator (Coni-Steel) in one series
- MechaTronik design (electronics and mechanics form one unit)
- cleaning + service from the non-process side
- adaptive control electronics (DISOCONT)
- single and double screws, spirals, and vibro feeders available
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The NEW Series-C² is a combination Multihead weigher designe to weigh, at high speed and with extreme precision, various types of products. The working principle is based on the distribution of the product onto weigh buckets and on the identification of the best discharged combination, which is reached through an algorithm of combinatorial calculation, in order to obtain the best possible speed/precision relation. The Multihead weigher is subject to a mechanical customization based on the specific characteristics of product.
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DOSATORE MULTITESTE
Our company collaborates with producers of Pesatrici Multiteste can therefore integrate our lines based on the requirements and demands for the customers.
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The BCM is the ideal solution for its line of production, if making responsible for the weight and doser of the most varied types of products, as: snacks, candies, biscuits, dry masses, fruits, bullets, and etc. The innovative system of weight with digital processor of signals "DSP" guarantees greater productivity and precision in its process. Constructed in robust, dumps-cart set in motion for engines the step and different sizes and forms of the linear vibratory gutters and rotating structure, becomes it versatile for the majority of the products.
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- 10 head weigher,
- vibro feeding system,
- easy disassembly feed buckets,
- stepper motor drive mechanism,
- output up to 70 cycles per minute,
- accuracy below 1 gram,
- weighing range: 20g - 1000g,
- stainless steel construction.
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Continous weighing system BEM type.
The weighing scales in continous are devices whose function is to control que quantity of production of any material in bulk on conveyor belt.
They are composed by two cells of weighing, a meter of speed and a microprocessor that indicates the data of instantaneous weigh, accumulated weight, speed of the belt, etc.
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For many years PRECIA-MOLEN have been specialists in providing bulk weighing solutions. The key to this success is tailored solutions to meet process requirements concerning product flow, weight recording, control, traceability and communication with other data handling systems.
Dynamic bulk weighing
Dynamic bulk dosing
ABS hopper scales
Bulk scales for weighing of bulk goods
These scales incorporate all the features PRECIA-MOLEN has developed during its years of experience in the field of bulk weighing. The proven concept of one basic design for multi-purpose applications in intake weighing, transshipment weighing and out loading has been maintained in the ABS hopper scales.
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Loss in weight feeders are used for the gravimetric dosage of bulk solids (powders, pellets, flakes,..) or liquids, with flow rate range between 1 and 30.000 kg/h allowing to reach high accuracy.
These feeders are applied for continuous blending or for feeding extruders or other process machinery.
Dosing equipment mainly consist of:
- Buffer hopper (that could be provided with antibridge swift) made of stainless steel
- Dosing device (screw conveyor, vibrating chute, gear pump) with continuously adjustable speed.
- Scale with load cells and signal amplifier
- Control system (PLC) that could drive until 15 feeders simultaneously.
GSBI developed a control system that allow the feeders control by means of PLC available in the market (Allen Bradley) avoiding the requirement of dedicated electronic cards or microprocessors, granting the following advantages:
- Reliability, performance and spare parts are the same of the used commercial PLC.
- It is possible to include the management of loss in weight feeders in the PLC that control the raw material storage and conveying plant.
- Simple communication with supervision systems by means of most common standards.
Operator interface is a PC that allows a clear and friendly monitoring of the plant and a very simple process data management.
Also available in compliance with ATEX Directives - Category 3D.
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L-FEEDER
The L-feeder is an innovative loss-in-weight type constant feed weigher, which is based on Yamato's own loadcell technology, optimal control, self-diagnostic function, remote maintenance system and power handling technology. L-feeder serves manufacturing process of chemical products for it industry.
Purpose
The l-feeder will increase productivity in large item small volume production such as continuous blending and extruder line etc, assure quality control, and minimize material giveaways and maintenance cost.
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The Technology
Feeding of low to high viscosity liquids
Dosing pump tyes depending on
liquid characteristics:
Piston and diaphragm pumps
Gear pumps
etc.
Heated Designs
Electrical heating
Hot water heating
Hot oil heating
etc.
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Ramsey Loss-in-Weight Feeders from Thermo Electron Corporation maintain quality and weighing accuracy, reduce material waste and improve blend consistency for increased profits. They accurately control the flow of powders, pellets, flakes or granules to critical processes. They handle hot, floodable and difficult material and are unaffected by dust and material accumulation.These feeders can increase your profits by maintaining quality and weighing accuracy, reducing material waste, and improving blend consistency.
Product Detail
The accurate feeding of dry bulk material is often critical to maintaining product quality. A feeder that weighs accurately and reliably can reduce material waste, improve blend consistency and increase profits.
Ramsey Loss-In-Weight Continuous or Batch Feeding Systems from Thermo measure the mass flow rate and total mass of various bulk materials, such as powders, pellets, flakes and granules. We incorporate the standard, low capacity and sanitary versions of our volumetric feeders into a complete gravimetric feeding system, providing accuracies of ±0.25% to 1.00% and more reliable process control over typical volumetric feeding systems.
There are many advantages to utilizing loss-in-weight feeders. They can handle hot, floodable and difficult materials; are unaffected by dust and material accumulation; and are well suited for low feed rate applications. The entire feeding system is weighed, so there are no errors caused by belt tensioning or tracking. No transportation lag time exists, ensuring precision second-to-second accuracy. Feed accuracy can always be checked during normal operation without the need for sampling.
The Ramsey Micro-Tech 2104 Loss-In-Weight Feeder Controller is specifically designed for continuous or batch loss-in-weight or gain-in-weight applications. It's easy to operate and calibrate with the aid of large easy-to-read displays; straightforward, tactile-touch keyboards; and software that prompts you through proper set-up and operational procedures. A single Ramsey Micro-Tech 2104 is capable of operating two independent loss-in-weight systems, which ultimately contributes to cost savings. A UL-approved version is also available.
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Ramsey Loss-In-Weight and Volumetric Feeders accurately control the flow of powders, pellets, flakes or granules to critical processes. They handle hot, floodable and difficult material and are unaffected by dust and material accumulation. These feeders can increase your profits by maintaining quality and weighing accuracy, reducing material waste, and improving blend consistency.
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The LW 01 incorporates all the advantages of a field proven MULTIPOND combination weigher, with a mobile lift system. It can be used at various positions of a packaging line, as required.
The motor driven elevation adjustment with programmable positions, allows for the LW 01 to be easily adapted to varying transfer heights. When moved to the lower end position, all product leading parts are comfortably accessible, making cleaning very easy. The entire system is mounted on caster wheels and can be wheeled to a cleaning area as needed.
Standard features of the LW 01 Series
- Compact, dust and water-repellent design, for use in wash down environments
- Feeding tray drives integrated into machine body, therefore well protected against environmental influences
- Dehumidifier in weigher housing drains condensation moisture
- Frequency adjusted drives ensure ideal product conveying characteristics
- Temperature compensated strain gauge weigh cells, with integrated calibration weight for automated calibration, ensure high precision and controlled availability
- Automated, programmable zeroing sequence allows to account for product residuals in the weigh buckets
- Compact, modular control system including:
– 32-bit-technologie
– self diagnostic system
– extensive help text
- Various, self optimizing trending routines
- Programs can be saved locally and/or on memory cards
- Statistical reports according to European Weights & Measures legislation
- Operator interface – 12" TFT colour display with touch screen
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Ishida has an extensive range of multihead weighers suited to many food and non-food applications. From entry-level to high-specification models, all Ishida's multihead weighers combine high-speed operation with unparalleled accuracy and reliability. They are pivotal to the improvement of efficiency and consistency on the production line. Our multihead weighers can be installed as part of an integrated weighing and packing line or interfaced with existing packing equipment.
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12/14-S5 Series
Characteristics
Weigh pan volume: 2.55 litre
Portion weight: 1 g - 12 kg
Portion volume: max. 10 litre (10000 ccm)
Speed: up to 300 weighings/min.
Measuring range of weigh cell: up to 480 g / 2400 g
Increment: 1 g / 2 g
powerful + flexible
With speeds up to 300 weighings/min. depending on product and target weight, the MULTIPOND 12/14-S5 series of combination weighers are designed for the most diverse applications.
They have proved their efficiency both in high-speed as well as in mixing applications.
The prefeed, weighing and memory hoppers work with the twin flap opening system, which guarantees a complete discharge even of sticky products. The stainless steel hoppers have a volume of 2.55 litres.
By means of a specially designed pivoting unit each of the weigh hoppers feed product into two memory hoppers mounted underneath, where the weighed partial quantities are stored before being taken into combination. Mixing of up to 6 components of various products is possible.
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01 Series
characteristics:
- Weigh pan volume: 1 litre
- Portion weight: 0.5 g - 1600 g
- Portion volume: max. 3.2 litre (3200 ccm)
- Speed: up to 450 weighings/min.
- Measuring range of weigh cell: 320 g
- Increment: 0.5 g
powerful + flexible
With up to 450 weighings/min depending on product and portion weight MULTIPOND combination weighers of the 01 series are suitable for a wide range of applications.
Preweigh and weigh hoppers have a volume of 1 l. The special plastic hoppers, an identification mark of MULTIPOND weighing technology, allow a particularly hygienic and gentle function of the weigher.
The twin flap opening system guarantees a complete discharge even of difficult, sticky product.
robust + accurate
The strain gauge weigh cells are automatically calibrated during operation at predetermined intervals by using internal precise calibration weights, thereby guaranteeing the highest accuracy and availability.
Drifting due to variation of temperature or humidity are thus eliminated.
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01-BC Series, for gentle handling of delicate and fragile products
Characteristics
Weigh pan volume: 1 litre
Portion weight: up to 1200 g
Portion volume: max. 3 litre (3000 ccm)
Speed: up to 80 weighings/min.
Measuring range of weigh cell: 320 g
Increment: 0.5 g
new + unique
The MP 1401-F-BC is an absolute world´s first. It has been specially designed for delicate and fragile products and those of which the coating comes off easily. Conventional Multihead weighers are not able to handle these products with the required care.
By eliminating prefeed buckets and avoiding the use of chutes and outlet funnel the number of product dumps and the impact has been reduced to a minimum.
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34 Series
Characteristics
Weigh pan volume: 6.5 litre
Portion weight: up to 12 kg
Portion volume: max. 26 litre (26000 ccm)
Speed: up to 140 weighings/min.
Measuring range of weigh cell: up to 2400 g
Increment: 2 g
powerful + flexible
The MULTIPOND 34 series of combination weighers are designed for weighing products of larger piece size and volume. The series includes weighers with 10, 14, 16 and 20 weigh heads.
The stainless steel prefeed and weigh hoppers have a volume of 6.5 litres and work with the known twin flap opening system.
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The TNA-514-SNX 14-head multi-head weigher handles a wide selection of food products with extreme accuracy, and at speeds up to 180 packs per minute.
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Dataweigh Sigma F1-Plus
With more than 75 years of experience in the field of weighing Yamato is one of the world's leading manufacturers of weighing equipment. Yamato now offers a totally upgraded range of multi-head weighers with the most advanced technology; Dataweigh Sigma F1-Plus series.
Sigma F1-Plus handles products as diverse as snack, confectionery, fresh salad, etc. with unparalleled accuracy and efficiency.
Sigma F1-Plus provides accurate and controlled multi products mixing with multiple components on a single scale.
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ScanCombinator 5418
The latest development in multihead weighing is the very fast ScanCombinator 5418. This new machine has 18 heads, and is capable of very high speed due to the many possible combinations. The ScanCombinator 5418 is also ideal for customers that need to make split or mix portions. The machine can be divided for use with two or three products, which enables split portions of three different products. The machine can also be divided for use with two packing lines.
Benefits:
- Specially designed to deal with wet and sticky food products
- Consistent, maximum-capacity flow of products for weighing due to Automatic Feeder Adjustment (AFA) technology
- Every detail fine-tuned to boost reliability
- All-time low maintenance costs – self-adjustment technology keeps service calls to a minimum
The heart of the packing line
The ScanCombinator 5418™ communicates and integrates with all well-known types of packing machines. It can be incorporated as the heart of a total packing line because it handles infeed, weighing and packing into almost any kind of tray, bag, can, box, etc.
- High-quality touch screen giving a true Man Machine Interface (MMI)
- Hermetically sealed load cells with 3-year warranty
- Weighing speed up to 120 portions a minute giving a substantial capacity
- No use of air on the machine – the pneumatic system prevents problems with wear and tear, hygiene and corrosion
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• Easy and direct integration into existing production line
• Direct communication with control system provided by the customer(PLC/industry PC)
• Space-saving and cost-efficient weighing system
• Applicable to control processes, e.g. in filling systems
• Suitable for the food and pharmaceutical industry
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