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Compact line of loss-in-weigh feeders for materials with varying bulk density: The digital load cell integrated is protected against corrosion by stainless steel housing and is equipped with vertical overload stops.
Two different application programs are proposed for batch or continuous dosing.
To reach a better dosing accuracy, the feeder is design in such a way that only ingredient hopper and extractors are weighed (It is possible to select a load cell with smaller range of measure and consequently smaller interval).
The feeder is controlled with a multitasking operating system combining the functions of an operator interface, weighing controller, PLC and interfaces.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
For more details see pdf data sheet |
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In gravimetric feeding, dry bulk material or liquid is fed into a process at a constant weight per unit of time since weight is a variable that can be captured by a weighing module. Consistent control and complete monitoring are possible. In principle, gravimetric feeding combines monitoring of the feeding process with a feedback loop that enables accurate material control.
Typical application:
Precise feeding and blending of materials is a critical part of the process when manufacturing reinforced thermoplastics. Typical applications require the blending of several granular materials with one or two powder materials within a compact area at the throat of an extruder. Maintaining a steady and precise level of blended material above the throat of the extruder is also a requirement. |
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- feed rates: 0.2 – 32,000 dm³/h
- feeders with external agitation system (Coni-Flex) and vertical agitator (Coni-Steel) in one series
- MechaTronik design (electronics and mechanics form one unit)
- cleaning + service from the non-process side
- adaptive control electronics (DISOCONT)
- single and double screws, spirals, and vibro feeders available
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"Better-Weigh®" Batch/Continuous Weigh Feeders are designed to provide feeding in either batch or continuous mode depending upon the arrangement of the feeder's control electronics. In batch mode, the batch controller is used to control the fast (bulk) and slow (dribble) speeds of the feeder. Accuracies of ±0.5% can be easily achieved in 2 lb. or less batches, and ±0.25% with 3 lb. or greater batches with time spans of 30 to 90 seconds. In continuous mode, the feeder's electronic controller is used to constantly monitor loss-ofweight of material per time in order to maintain a continuous loss-of-weight with an accuracy of ±0.25% to 0.50%.
Features/Benefits
Accuracy: +/- 0.25% to 0.50%
Features: Platform and level balance scales, sealed tactile keyboard, 7 digit numerical keypad, automatic manual batching, 2 or 5 cu. ft. hopper. Sanitary construction available.
Operating Characteristics
Handles powders, pellets, flakes, and other dry materials where it is necessary to determine actual feed rates on a loss-of-weight basis |
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No powder, no granule and no fibre will show exactly the same behaviour.
The Gericke product range of feeders responds to the diverse characteristics of bulk materials and meets the requirements of the operation circumstances.
The offer include volumtric and b>gravimetric loss-in-weight feeders, batch feeders and vibration feeders.
The controller EasydosTM as "state of the art“ control of loss-in-weight feeders communicates via bus system. Due to its simple operation handling it fits for controlling of continuous mixing processes as well as for feeding of extruders.
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The essential tool for dosing in safety!
The anti-bridging doser is weighed and assisted by an electronic regulation system that provides a dosing accuracy between 0.25 and 0.5% thanks to the loss weight control.
It works either continuously or by load, depending on the process. The regulation system, at the leading edge of the computer technology and electronics, enables the user to control one or several dosers. |
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Loss in weight feeders are used for the gravimetric dosage of bulk solids (powders, pellets, flakes,..) or liquids, with flow rate range between 1 and 30.000 kg/h allowing to reach high accuracy.
These feeders are applied for continuous blending or for feeding extruders or other process machinery.
Dosing equipment mainly consist of:
- Buffer hopper (that could be provided with antibridge swift) made of stainless steel
- Dosing device (screw conveyor, vibrating chute, gear pump) with continuously adjustable speed.
- Scale with load cells and signal amplifier
- Control system (PLC) that could drive until 15 feeders simultaneously.
GSBI developed a control system that allow the feeders control by means of PLC available in the market (Allen Bradley) avoiding the requirement of dedicated electronic cards or microprocessors, granting the following advantages:
- Reliability, performance and spare parts are the same of the used commercial PLC.
- It is possible to include the management of loss in weight feeders in the PLC that control the raw material storage and conveying plant.
- Simple communication with supervision systems by means of most common standards.
Operator interface is a PC that allows a clear and friendly monitoring of the plant and a very simple process data management.
Also available in compliance with ATEX Directives - Category 3D. |
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For many years PRECIA-MOLEN have been specialists in providing bulk weighing solutions. The key to this success is tailored solutions to meet process requirements concerning product flow, weight recording, control, traceability and communication with other data handling systems.
Dynamic bulk weighing
Dynamic bulk dosing
ABS hopper scales
Bulk scales for weighing of bulk goods
These scales incorporate all the features PRECIA-MOLEN has developed during its years of experience in the field of bulk weighing. The proven concept of one basic design for multi-purpose applications in intake weighing, transshipment weighing and out loading has been maintained in the ABS hopper scales.
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Continous weighing system BEM type.
The weighing scales in continous are devices whose function is to control que quantity of production of any material in bulk on conveyor belt.
They are composed by two cells of weighing, a meter of speed and a microprocessor that indicates the data of instantaneous weigh, accumulated weight, speed of the belt, etc. |
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RAVAS supplies a complete range of scales for mounting on forklift trucks.
RCS system
For simple check weighing, where a high accuracy is not required, there is the RCS hydraulic load indication system. With the RCS an oil pressure sensor is installed onto the hydraulic circuit of the forklift by means of a T-coupling. The indicator in the cabin translates the measurement into a weight indication of the load on the forks. The RCS has a limited accuracy, with a possible error of maximum 2% of the lifting capacity of the truck.
The system is meant for simple check weighing, such as the checking of incoming goods, and for avoiding the overloading of lorries, warehouse racking and the forklift truck itself.
RCS PLUS system
The RCS PLUS is an accurate hydraulic weighing system for forklift trucks. On a forklift truck with a capacity of 2.500 kg the weight graduation is displayed in steps of 2 kg, with a 5 kg tolerance (+/- 0.2%). The RCS PLUS weighs by measuring the pressure in the hydraulic lifting system of the forklift truck, via a temperature compensated sensor on a valve block.
During a controlled descent of the mast the pressure in the hydraulic system is measured repeatedly, the software translates these measurements into an accurate weight indication of the load on the forks.
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Fleet Weigh is an all in one digital Weight Gauge, Pre-Start Checklist, Card Access and Speed Alert module - designed to provide lift truck dealers with commonly requested safety features all in the one package.
Fleet Weigh provides the lift truck industry with a no-nonsense approach to load weighing and routine safety, price competitive with any digital weight gauge on the market. |
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Built tough for the lift truck industry, Fleet Weigh is a rugged, fully immersible unit, (wash down friendly), with no easily broken plugs or wires.
Installation of Fleet Weigh is straight forward for a lift truck mechanic with basic electrical skills. It is installed without the use of laptops or other 'breakables'.
Operator and maintenance friendly - Fleet Weigh is a straight forward retro-fit to most industrial moving plant. |
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The RWV Autonome RF is a set of weighing forks with high accuracy (maximum error 0.1% of the lifted load). The RWV Autonome RF combines the strong points of the RWV Autonome (functioning independently from the truck, simple installation) with the advantage of an indicator within reach in the cabin of the truck.
By pushing a button, net weights can be measured, or the weights of several pallets can be added up to a total weight per shipment. A printer can also be installed, for printing the weight data on a ticket. Signal transfer from weighing forks to indicator is by wireless (Bluetooth) connection.
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Responding to the lift truck industry's request for a simple and economical lift truck on-board check weighing /overload safety readout that can be used in any material handling operation and will operate in severe working environment.
The ED2-Series SkidWeigh is the only forklift on-board check weighing system that is found to be installed in multiple quantities within the same company.
- Low installed cost
- Virtually maintenance free
- No operator training required
- Fully automatic
- Simple calibration with known load weight
- Operating voltage from 12 to 55 V DC
- Can be moved from one vehicle to another
- Will not reduce lift truck lift capacity
- Can be installed by a local lift truck service technician or the end user mechanic
- Resistant to industrial environments
- Field serviceable
- Wide range, check weighing capacity up to 50000 kg or lbs.
- Operating temperature ranging from -40°C to +85°C (-40 to 185° F)
- Accurate to /- .5 to 1% of vehicle lift capacity
- On-board printer capability, optional
- Accumulative weights capability, optional
- Overload strobe light warning, optional
- Dual weighing channel capability, optional |
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Mobile Weight Cart
- Small and compact electronics specially developed fo mobile wighing.
- Highest level of water and humidity resistance.
- Smaller housing is more robust and withstands impacts and vibration better.
- One electornic board without connectors means reliability for many years in the hardest applications.
- Lower weight of the scale is self;122kg,means easier handling of the scale.
- More reliability for the hardest applications and environments.
- Lower power consumptions makes scale more user friendly.New batteries are only needed one time per year when weighting 10 pallets per day.
- 4penlight batteries can be changed without any effort.
- Auto shut off prevents the batteries to be discharged when client forgets to trun the in dicator off.
- Summation of weights with sequence numberallows verification if the total load has been weighed. |
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