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SURFCAM CAD/CAM for Aerospace Manufacturing
The Aerospace Industry is poised for unprecedented growth in virtually every segment: Commercial, General Aviation, Military, and Space. The known impediment, however, is the industry’s struggle to improve quality, reduce costs and speed time to market at the same time.
It is common wisdom that any improvement to one area seem to come at the expense of the other. SURFCAM Powered by TrueMill® overcomes this maxim -- the effect of using SURFCAM Powered by TrueMill actually improves quality, reduces costs and dramatically increases time to market by enabling striking gains in productivity – simultaneously!
The milling toolpaths created by SURFCAM Powered by TrueMill are highly effective on the harder metals most frequently used in Aerospace and Defense – titanium, Inconel and aluminum among others. In many cases, machining speed doubles or even triples with the patented TrueMill technology. At the same time, quality increases and costs are lowered.
SURFCAM Powered by TrueMill can be a significant factor in empowering Aerospace industry companies to meet the compressed time schedules, reduced costs and increased product complexity required in today’s challenging global market.
Among other features, SURFCAM Velocity offers: TrueMill® High Speed Roughing, 5-Axis Swarf, 4-Axis Spiral, 5-Axis Functionality, and Control for all scenarios.
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SURFCAM CAD/CAM for Automotive Manufacturing
The automotive industry is in a state of flux and has been greatly affected by globalization, economic factors and ever-changing lifestyle choices. Consumers worldwide have more vehicle choices than ever, putting pressure on vehicle manufacturers to deliver quality automobiles as efficiently as possible.
While Cad/Cam software may not affect a consumer’s choice between a sedan or a SUV, the effect of a highly cost-efficient Cad/Cam solution can greatly increase production productivity, quality and speed to market. Surfware’s SURFCAM Cad/Cam software Powered by TrueMill® is the indisputable leader in providing cost-effective automotive industry solutions that increase quality, and double or in some cases triple production productivity.
SURFCAM Powered by TrueMill is ideal for “lean” manufacturing solutions, allowing automotive industry manufacturers to improve the accuracy and efficiency of production and assembly line processes and optimize the use of parts and labor. The innovation and efficiency required by the automotive industry is achieved by the innovation, time-savings and cost-savings made possible by SURFCAM.
Among other features, SURFCAM Velocity offers: 5-Axis Porting, TrueMill® High Speed Milling, and Advanced Finishing.
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Machine Complex Free-Form Shapes with Ease
ESPRIT's NURBS-based machining engine handles fabricating difficult free-form shapes with ease. Specifically designed to address the 3D challenges in the mold, die, and toolmaking markets, ESPRIT provides you with a powerful set of tools and machining cycles for free-form roughing, Z-level machining, finishing, and re-machining in 3-axis or 5-axis.
5-axis Free-Form Machining
Machining complex 3D parts in a single setup is easy with the powerful ESPRIT CAM system. ESPRIT streamlines programming and provides dynamic onscreen program verification, eliminating the need for expensive machine-tool dry runs. For 5-axis finishing, ESPRIT gives you a full range of options, including planar, normal, transitional, parametric, and offset styles. Program your 3D 5-axis machine cycles with ESPRIT and benefit from the superior surface quality, part accuracy, and material removal rates provided by today's multi-axis machine tools.
High-Speed Machining
ESPRIT's high-speed machining (HSM) functionality is built into all its machining cycles allowing you to cut hardened materials in minimal time while maintaining constant loads on cutting tools utilizing the smooth, continuous movements so critical in 3D HSM. Your choices include sharp corner smoothing, loop-style bridge movements, ramp and helical entry into material, spiral-style cutting with constant overlaps, tangency entry, and constant Z-level cutting. HSM optimization for NURBS, spline-curve and arc-optimized G-code output is built into ESPRIT's universal post processor.
Z-Level Machining
ESPRIT's Z-level machining cycle automatically maintains constant loads on cutting tools for smooth, continuous high-speed toolpaths. When creating a Z-level finishing operation you have the option to machine the entire part or selectively machine only vertical or horizontal areas. When machining the entire part you can choose to cut the vertical and horizontal areas with different tools and use both roughing and finishing options.
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SURFCAM Velocity 3-Axis, Powered by TrueMill®
SURFCAM’S 3-Axis CAM system delivers efficient, reliable toolpaths on the most complex surface geometry with the highest quality surface finishes. 3-Axis high-speed machining strategies feature fast processing, minimal rapid motions, tapered tool support and excellent surface finish.
Product highlights include:
* High-speed optimized finish strategies feature smooth, fluid toolpaths that eliminates abrupt changes in direction.
* 3D Offset finishing provides superior surface finish regardless of the part shape.
* Fast processing using new algorithms and multiple processors provide very short calculation times even for the most complex parts.
* Rest Machining automatically detects uncut areas left by previous tools, so that they can be machined by using the optimal strategy.
* Associative toolpath to model geometry that tracks changes to the model and adjusts the toolpath.
* Steep/Shallow intelligently adjusts the toolpath style based upon the slope of the part.
* Full gouge protection against check surfaces along with the powerful toolpath containment provides precise control over what needs to be machined and what must be avoided.
* Unbeatable surface finishes increase productivity by reducing secondary processes and makes hard-die milling more efficient.
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PartMaker Mill gives you what you really need from a CAM system - the ease of use to program your parts quickly with the power and flexibility to handle even the toughest jobs. PartMaker applies a Knowledge Based Machining approach to capture your shop specific knowledge about feeds and speeds, tooling and repetitive processes to speed programming. PartMaker's Windows developed user interface has easy to follow graphics to guide you through every step of programming a part.
PartMaker's Visual Programming Approach makes the software quicker to learn and easier to use. By generating edit-free CNC programs the first time and proving out the results on screen with PartMaker you will reduce programming and setup time resulting in a significant savings of time and money! PartMaker Mill supports 2 1/2 axis, 3-axis, 4-axis, and 5-axis milling operations.
Key Features
Windows user interface assures quick learning
2 ½ Axis milling for pocketing and hole making
Automated programming of multi-piece machining and tombstone fixtures
3D Surface Machining capability including and roughing, finishing, remachining and projection machining strategies
4th Axis Rotary Milling of cylindrical features
5-Axis Prismatic and Surface Milling
Pictorial explanation simplifies parameter entry
Context sensitive help on hand
Tools Data Base manages tool inventory
Cycles Data Base combines tool and machining data into machining cycles
Automatic hole depth calculation
Materials library information files easily modified to meet shop practices
Optimum feed rates, spindle speeds and cycle times automatically applied
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FeatureCAM, developed by Delcam, is a suite of CAD/CAM software which combines cutting edge technology with ease of use.
FeatureCAM automates machining and minimizes programming times for parts on mills, lathes and wire EDM.
What makes FeatureCAM different?
Feature-Based Technology to Streamline Programming
With FeatureCAM, you:
- Draw or import your part
- Identify part components as features (holes, pockets, surface milling, etc.)
- Click simulation
- You are done! NC Code is generated!
Knowledge-Based Technology to Increase Productivity
FeatureCAM automatically:
- Selects Tools
- Calculates Feeds and Speeds, including Stepovers and Depth of Cut
- Determines Roughing and Finishing Operations
- Generates Toolpaths and NC Code
- You can change any of the automatically selected machining suggestions.
Added Value at No Additional Charge
FeatureCAM includes:
- Shared Network Databases for Tools and Feeds and Speeds
- Post Processor Library with 350+ Posts, with the Ability to
Create Custom Posts or Edit Existing Posts
- Feed Rate Optimization
- Application Programming Interface (API) for Macro
Creation and Program Customizations
- Job Quoting Tools
- Integrated 3D Simulation Package
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SICUBE®
DESCRIPTION
3-dimensional laser cutting technology.
SICUBE is a system that enables 5 and 6 axis continuous laser cutting machines to be operated automatically. When combined with SI[CAD], SICUBE enables three-dimensional model mathematics to be imported and modified or completely recreated. Here the term mathematics refers to shapes on which cutting paths can be generated.
By means of a high precision analysis of the surfaces and curves to be cut, the system decides the beginning and ending procedures and moves the laser cutting head to a perpendicular position above the relative points on the cutting path, defining the technological laser parameters on the basis of the work rules set by the user.
The program guarantees a risk free cutting path thanks to a monitoring module as well as specifically checking for possible collisions between the laser head and parts of the piece to be cut or any securing tools that may be used to hold the piece in place. A dynamic simulation of the workpiece, the securing system and the laser head including highlights of the 5-axis head rotation can also be viewed before the part program to be used is generated on the machine computer.
FEATURES
SICUBE consists of the following modules:
- SI[CAD]: 3D geometry
- Advanced modeller: surface modeller
- SICUT3: 5/6 axis laser cutting technology
- PostProcessor: ISO code generator
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SURFCAM Velocity 4/5-Axis
SURFCAM offers true simultaneous 4- and 5-axis machining, full visualization and verification. This enables the NC programmer to gain precise control over every aspect of multi-axis machining, ensuring safe tool motion in the most challenging applications. 4/5-Axis provides support for all standard tools with collision checking, avoidance, toolpath containment -- and more.
* Multi-surface 4 and 5-axis machining.
* Full tool and shank gouge protection ensures safe tool moves in the most challenging applications.
* Full support for multiple gouge check strategies -- up to four separate groups of check surfaces.
* Control of surface gap and stepover handling, including lead in and lead out options.
* Retract options including plane, sphere and cylinder for increased tool control.
* Powerful tool axis control during swarf cutting.
* 5-axis drilling capabilities.
* Tool plane locking and limiting for enhanced control.
* Advanced vector control to provide toolpath optimization.
* Full visualization and verification.
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FeatureTURN
FeatureTURN includes the following features for part creation.
- Holes - You can create a variety of hole types aligned with the part's Z-axis. Simply enter hole dimensions to create any common hole type including counter-sink, counter-bore, reamed or tapped.
- Facing Feature - To face off the part, you simply enter the cut thickness and two diameter values.
- OD Turning Feature - You can create outer turning features from any two-dimensional geometry or curves. Round tool roughing is supported and you have precise control of entry and exit.
- ID Boring Feature - Bores are created from simple two-dimensional geometry or curves.
- Groove Feature - OD, ID and face grooves are created from curves or by entering dimensions that describe the groove's shape.
- Thread Feature - Both OD and ID threading features can easily be created from dimensional data. Tapered threads are supported and relief grooves can be conveniently generated within the thread feature. 2006 You can also thread along a form shape.
- Cutoff Feature - Cutoff feature includes optional chamfer and part catcher control.
- Bar feed feature - FeatureTURN provides support for both bar feeders and bar pullers..
- Sub-spindle Feature - FeatureTURN supports machines with sub-spindles.
FeatureTURN/MILL
FeatureTURN/MILL is an extension of FeatureTURN and incorporates both FeatureTURN and FeatureMILL2.5D With FeatureTURN/MILL, turning features and milling features can be conveniently ordered together in a single setup.
FeatureTURN/MILL provides several capabilities, including:
- Support for lathes with C and Y axis milling capabilities and sub-spindles.
- Drilling or milling features can be positioned on the face or on the OD of the part, and are easily programmed with the FeatureTURN/MILL feature wizard.
- FeatureTURN/MILL contains all the milling features of FeatureMILL2.5D, including holes, slots, pockets, grooves, sides and patterns.
- Milling features can be created on the OD and then wrapped around the lathe's Z-axis. This process takes the Y moves of a milling feature and translates them into C-axis rotations.
- Simulations accurately reflect the rotation of the part during machining so that you can verify precise toolpaths on your computer.
- Polar interpolation can be performed by FeatureTURN/MILL or by the control.
- FeatureTURN/MILL includes the same post processing capabilities as FeatureMILL2.5D and FeatureTURN. You simply create your features and let FeatureTURN/MILL take care of the NC code details.
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Production Machining
SURFCAM Velocity gives the production manufacturer incredible functionality
Among other features, SURFCAM Velocity offers: TrueMill® High Speed Milling, 4/5 Axis Indexing, Function-Specific Operations, and Milling/Turning
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SURFCAM CAD/CAM for Medical Manufacturing
The production of intricate parts for medical applications represents the early roots of Surfware’s machining experience. From the 1950s forward, the most challenging jobs were often given to Victor Diehl because of his skills and know-how. Today, Surfware is continuing the tradition of Victor’s excellence in the medical industry.
Manufacturers rely on multi-axis machining techniques, particularly simultaneous five-axis machining, as well as high-speed machining and multitasking or mill-turn machining strategies to produce the complex shapes and micro-machined parts required for today's medical industry applications.
To meet this need, SURFCAM Velocity Powered by TrueMill® supplies a level of precision and accuracy unmatched by other CAM software. The unique TrueMill patented technology manages the tool engagement to create superior toolpaths. Hard materials like titanium for surgical implants can be easily machined using the TrueMill cutting path and result in more precise and higher quality results, often in less than half the time.
The precision required by medical parts frequently are a matter of life and death. Although often milled in smaller volumes, users of SURFCAM Velocity Powered by TrueMill report remarkable results in accuracy and precision as well as time to market.
Among other features, SURFCAM Velocity offers: TrueMill® High Speed Milling, Miniature Machining, 4/5 Axis Index, and Automation.
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Bentley’s ProSteel v18 is a 3D modeling environment for structural steel and metal work supporting your construction and planning tasks.
Working on both MicroStation and AutoCAD platforms, you get an intuitive and integrated multi-material modeler perfectly suited to layout complex structures, produce shop drawings, assemble all your connections and manage your bill of materials.
From initial planning and design to assembly, ProSteel is a comprehensive software built by engineers experienced with steel design. Our many years of experience in the field of AutoCAD development and the close contact with our users has contributed to ProSteel becoming an internationally recognized and important application for 3D structural steel and metal work.
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FeatureWIRE
Drawing
Gear and Cam Wizards
In addition to standard drawing tools, FeatureWIRE includes wizards that allow you to create industry-standard gears and cams by simply specifying the design parameters.
CREATING FeatureWIRE FEATURES
FeatureWIRE includes the following features for part creation.
Dies - Creates dies for stamping or female metal parts, with no-core cutting supported
Punches - Creates punches for stamping or male metal parts
Sides - Creates parts with open curves
User Definable Features
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Alibre Design Workshop
Eliminate 2D Rework Once and For All
If you work with wood, then Alibre Design Workshop is the right addition to your workflow. With the market's fastest growing 3D CAD software, you can precisely craft and modify your woodworking projects in 3D; then produce 2D drawings. And, finally, export the exact parameters to our bundled nesting program, Sheet Layout, to take full advantage of your materials.
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An innovative and affordable way to plan, detail, simulate and optimize your machining activities, to build better products faster using reliable and proven technology.
The power of CATIA Machining allows you to move directly from innovative design to manufacturing. By optimizing the workload of your machine tools, your business works faster, smarter, and more cost-effectively.
CATIA Machining applications allow you to:
- Manufacture and simulate in a single integrated environment
- Work with a single CAM system to cover a wide set of machining applications
- Capture corporate process knowledge to capitalize on your best practices
- Achieve a high level of automation and standardization
- Increase the efficiency of your machining tools
This CAD/CAM combination enables NC programmers, engineering and manufacturing teams to collaborate and share knowledge in an integrated environment.
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The 3D CAD/CAM integrated in Opera Job Management, which has been designed to be installed on CNC machinery, allows the production process to be automated through a system of barcodes.
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Tebis CAD/CAM stations are tailored to the special needs of die, mold and pattern manufacturers. We can combine different CAD and CAM modules on the same Tebis workstation, depending on your range of functions and components. While Tebis systems consisting of only CAD stations or only CAM stations are available, over 85 % of all our workstations worldwide have a combined CAD/CAM design.
Advantages of the combined workstations include:
* Check the quality of imported surface and solid data in seconds
* Correct inaccuracies quickly and with a minimum of fuss
* Add all necessary components quickly and easily
* Design complete die layouts based on CAD product data
* Combine surface and solid data using any digitized data (meshes)
* Fully automatic or interactive calculation of all necessary milling strategies
* Reuse intermediate NC processing results such as updated blanks in CAD processes
* Calculate high-precision milling programs that are suitable for high-speed cutting (HSC)
* Feature-supported NC programming for 2.5D drilling and milling
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5-axis grinding permits the rational and accurate generation of practically all tool geometries. SCHNEEBERGER machines possess super-stable mechanical systems with extremely high precision and are equipped with the very latest CNC technology from FANUC. The QUINTO software provides the appropriate mathematical intelligence, allied to tool and grinding technology, to permit rational production.
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CAM Compatibility
Many control systems on the market have some kind of CAM capability, but some are more trouble than they’re worth. All CAD geometry is eventually reduced to a triangulated surface in order to generate CAM data for a control.
The quality of the surface depends on the resolution of the triangles. The control then has to deal with the problem of cutting to a tolerance from whatever CAM data it receives.
There are three components that impact CAM data quality—which ultimately affects surface finish:
* uniformity of segments: whether the segments are uniformly distributed along the contour
* segment angles: the changes in the angle between segments
* data resolution: whether the resolution of the data points introduces computational errors
If you loosen the tolerance when you generate the CAM data, the segments will deviate further from the ideal curve.
Since the Hurco DXF Transfer is transforming the geometry into a conversational program, there is practically no loss of data. The Hurco control interpolates arcs and provides a parameter that lets the programmer define the chordal deviation for this type of interpolation.
When you simply have a 2D CAD design, use Hurco’s DXF Transfer feature to easily import your CAD image into Hurco’s control to create any 2D contour, frames, circles, and simple 3D contours from 2D geometry that can be translated or rotated about an axis. You can also program hole locations.
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GibbsCAM Data Exchange
GibbsCAM supports a wide variety of data exchange formats enabling data to be read from just about any source. Basic GibbsCAM packages provide support for DXG, DWG and IGES formats. GibbsCAM solids-based packages support the Parasolid format and can directly read native model files from Solid Edge and SolidWorks. Numerous other data formats are supported through other optional data exchange options. With GibbsCAM you will never have to turn-away a job because you can't read in the CAD data.
DXF/DWG
Primarily used as an exchange format by drafting systems, such as AutoCAD, DXF/DWG is often used with 2-/2.5-axis production parts. Depending on the supported level of geometry, GibbsCAM can directly read in wireframe, surface and solid geometry contained in DXF/DWG files. Geometry can also be exported from GibbsCAM in DXF and DWG formats.
IGES and VDA-FS
A popular, well-known exchange format, IGES is often used by CAD systems to transfer surface geometry. GibbsCAM can directly read or write IGES format files containing wireframe and surface geometry. With a solids-based module, GibbsCAM can also read IGES solids. GibbsCAM can optionally read the German Automotive Association's VDA-FS data format for trimmed surfaces.
STEP AP203/AP214
As a next generation product data exchange format, STEP files are usually used to transfer solid model data. When support for the native solid model format is not available, STEP provides an excellent way to transfer solid model data to and from GibbsCAM. With the Solid Exchange Built on Granite option, solids-based GibbsCAM modules can read and write files in STEP AP203 and AP214 format.
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Exchange is Delcam's CAD translation solution. Exchange is a powerful stand alone CAD translator program capable of translating from many popular CAD input formats to many output formats. Downloading Exchange and opening and viewing files from all compatible systems is free and without obligation - and everything is confidential as you don't have to send any of your CAD data files over the internet. You only pay when you chose to save the files you have translated on a pay-per-translation basis by credit card.
- Open and view CAD files from any supported input format for free before paying for the translation, you only pay if you save a file out in the desired format
- All translations are carried out on your PC - there are no file transfers
- Unique voucher payment system offers pay-per-translation and account payments with discounts
- Buy a full licence - rather than paying-per-translation you can purchase translators outright to eliminate the need for vouchers
- To study components in more detail you can also download Delcam's PowerSHAPE viewer for FREE - measuring, dimensioning and dynamic shading are just some of the tools available by downloading both PowerSHAPE and Exchange
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