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Control Systemation maintains an extensive software development department staffed with experienced software engineers. No task is too small, nor too large or complex. From vision systems and databases to full factory automation CSI has been in the forefront of Automation Design. We design, test, and have shipped more than 200 custom software projects a year to industrial, medical, aerospace, automotive, and electronic industries. We specialize in Databases, Host Communications, Vision System Interfaces, Inventory Control, User Interfaces, Robotics, and Networking.
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MDSI's feature product, OpenCNC® software, is a production-proven, unbundled, software CNC control built on an open architecture. Open architecture enables manufacturers to integrate off-the-shelf hardware and software technologies to achieve flexible and agile world-class manufacturing. Unlike proprietary CNC controls, OpenCNC requires no proprietary hardware or motion control cards. Combining a soft CNC and soft PLC in a single application, OpenCNC is well suited for new equipment as well as machine control replacements.
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SICAM Jump [CUT]®
DESCRIPTION
A programming system for cutting sheet metal.
An integrated system for the two-dimensional design of articles, managing the article library, and performing manual, semiautomatic and automatic nesting operations.
Cutting technology for laser, plasma, oxygen lance and water jet machines with automatic technological parameter, cutting line and work rule management for all the different kinds of technology specified.
Design exchange interface from/to other Cad packages.
FEATURES
SICAM Jump [CUT] consists of the following modules:
- two-dimensional design
- DXF interface (reading and writing)
- DWG interface (reading and writing)
- automatic, manual and interactive nesting
- automatic and manual technology
- automatic common cutting
- automatic and manual micro-joint operation
- bridge operation
- multi-head machine operation with automatic packing
- cutting parameter tables
- editing at any time during programming
- piece library
- metal sheet library
- job library
- warehouse management (with bar code reading option)
- management of metal sheets of any size
- order management
- personalized print layouts
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OFFLINE INTEGRATION FOR LASER CUTTING
CADMAN-L 3D provides fully automatic, semi-automatic or manual offline programming including nesting, optimization of cutting and machine parameters. This software allows the user to configure the type and value lead-in/lead-out for different contours depending on the material and thickness to be processed.
Flexible lead-in/lead-outs
Automatic selection from various types of micro-joints
Advanced common line cutting
Collision avoidance and automatic cutting sequence
Skeleton cutting and utilization of sheet remnants
Complete flexibility to manually or semi-automatically cut and nest laser parts
Automatic time and cost reporting
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SITUBE®
DESCRIPTION
4-axis pipe cutting technology
SITUBE is a special tube cutting system designed to cut not only round pipes but tubes of any shape or cross-section. When combined with SI[CAD]max, SITUBE enables three-dimensional model mathematics to be imported and modified or completely recreated. Here the term mathematics refers to shapes on which cutting paths can be generated.
By means of a high precision analysis of the surfaces and curves to be cut, the system decides the beginning and ending procedures and moves the laser cutting head to a perpendicular position above the relative points on the cutting path, defining the technological laser parameters on the basis of the work rules set by the user.
The program guarantees a risk free cutting path thanks to a monitoring module as well as specifically checking for possible collisions between the laser head and parts of the piece
to be cut.
A dynamic simulation of the workpiece, the spindle, the securing system, piece rotation and the interaction between the piece and laser head can also be viewed before the part program to be sent to the machine computer is generated.
FEATURES
SITUBE consists of the following modules:
- SI[CAD] max: 3D geometry
- SITUB3: 4 axis laser cutting technology
- Post Processor: ISO code generator
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ARIANNA CNC supplied by Ficep represents the ultimate innovation among the control units for CNC machines used on simple 2 controlled axis machines up to more than 40 controlled axis machines.
ARIANNA is an extremely easy and intuitive software, thanks to the user-friendliness of Windows and to the graphics which has been dedicated exclusively for the steel construction, ARIANNA can be easily used even by inexperienced users.
The set-up through visual windows is really effective and errorproof.
The programming of nesting and multing for drilled plates and for steel construction beams is extremely simple and intelligible.
The M.M.I (Man Machine Interface) ARIANNA is the same on all Ficep CNC machines, this enables operators and maintenance people of a steel construction workshop where machines of different type are installed, to understand the use and programming independently from the typology of the machines.
Moreover it is understood that ARIANNA can be interfaced with the most modern CAD systems (Structural Steel CAD 3D) for the steel construction industry, such as BOCAD, X-STEEL, STRUCAD, SCIA, DESIGNDATA, PROSTEEL, etc.
Furthermore, thanks to the CAM (Computer Aided Manufacturing) and MIS (ultimate Management Information System for steelwork fabricators) software packages supplied by our sister-company STEEL PROJECTS, the software ARIANNA can be interfaced with CAD such as AUTOCAD importing formats like DXF and DWG, apart from the most recognized format DSTV (Deutscher Stahlbau-Verband).
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Features
- User Interface
Genesis uses the same user interface as other Radan 08 products. The screen below shows the interface and a typical sheet layout for the current part.
- Output
Machine set-up, tooling lists, nest graphics, part identification and most importantly the machine program are all automatically produced directly from the nest schedule.
- Automatic Nest Schedule
Automatic program creation following input into the nest schedule of part number / kit number, quantity required and priority to determine which components are the most urgent.
- Manual 'bump' nesting
The 'bump nesting module allows parts to be placed onto the sheet from a nesting schedule. Parts always jump to position nearest the cursor. Moving the cursor causes the parts to track around the shape of parts already on the sheet until the desired position is selected.
- Data Translation Wizard
The Data Translation Wizard automatically translates single or multiple DXF and DWG formats.
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act/cut 3d is aimed at programming all 3D-cutting installations (laser, water-jet, plasma) whatever the number of axis. Furthermore, act/cut 3d offers another specificity: the software can be extended to other technological processes such as laser welding and polishing.
From a true 3D-representation of the machine (kinematics, axis limits...) and its environment,
act/cut 3d allows a very quick definition of cutting contours on CAD-imported parts. In addition, the software enables you to automatically model the tooling based on the 3D model of the part. Then, the software generates the head trajectories using a powerful algorithm that optimizes the paths with collision avoidance. Creating and validating the cutting program is easily carried out thanks to the realistic simulation functions and automatic control functions combined with visual displays of anomalies.
act/cut 3d is an autonomous programming software that pilots all machine and robot trademarks. Moreover, for 5-axis machines that may have to cut flat sheets, the 2D programming modules are provided with act/cut 3d. For companies that might have to cut tubes, the optional module act/tubes that includes specific features for tubes cutting (modeling, nesting and programming) can be combined with act/cut 3d.
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Laser, Flamecutting
Important functions of this module:
Analysis of the whole workpiece-geometry
Technology table with parameter selection
Analysis of the whole workpiece-geometry
Defining lead-in and lead-out movements
Automatic support of disposal equipment
Treatment of outlines with/without offset correction
Contour types (movements) middle, parallel, triangle-corner, turn-corner or roll-corner
Setting bridges, path, short cuts
Setting micro spotwelds or paths Technology laser/Flaming cutting
Technology laser / flame-cutting
Support of multiple heads
Automatic path optimization for Highspeed
Engraving, Windows text, BMP/JPG conversion
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- Position of origin of the laser head
- Return to the point of origin of the head after machining
- Dynamic visualization of the laser head
- Possibility of making a rotation of the part during machining
- Function cone makes it possible to chamfer all the part or of drowning the heads of screw
- Function of cutting planar, radial, circular and equidistant (cutting of tube)
- Possibility of authorizing a going beyond
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Eastman's advanced software applications have been developed specifically for professionals working with and operating Eastman automated cutting systems. All applications will help to improve cutting times, optimize cutting and tool paths, and maximize material utilization.
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ACT/CUT: programming and nesting software for CNC cutting machines following contours (laser, plasma, oxyfuel, waterjet, routing...) and punch-presses.
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C.A.M.S. Srl, the Slotting Specialist, has created and patented a new range of Slotting Tools to meet the most demanding Customers' requirements.
The new slotting tools offer numerous advantages: the mounting system of the Cutting tool is quick and self-centering by the pin provided. On demand, the sturdy toolholder can be supplied with boring for the flow of cooling fluid.
The Cutting tools are manufactured in high-grade sintered HSS material and, on request, with latest generation linings: Tin - TiCN - TiAlN (specific for every type of material).
Cutting tools from 8 to 45mm with tolerance H7 and D10 are in store, but we can also manufacture tools with special geometries and tolerances according to Customers' requirements.
With a special dedication we have also manufactured shaped cutting tools for power splined coupling:
DIN5480
DIN5482
ANSI B 92.1
ANSI B 92.2M
NF E22 - 141
JIS D 2001
The demand for shaped tools has considerably increased thanks to the accuracy and flexibility that our slotting machines have acquired in the latest years by the help of the electronic system.
Do not hesitate to contact our technical dept. for further information.
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Gear Shaving Cutters. Gleason manufactures
and resharpens precision shaving cutters to
support Gleason Hurth shaving machines and
any other gear shaving machines. The
Gleason shaving cutter design is optimized
for maximum tool life.
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SHANK TYPE CUTTERS
These are primarily designed for cutting internal gears, splines and serrations, both spur and helical. May also be designed for externals if required. These cutters are full form generated however small the pitch circle diameter (PCD) although strength of the cutter produced is the limiting factor. The strength and rigidity of shank type cutters is greatly improved by the Dathan ribbing method and is especially advised for those of small PCD.
HUB TYPE CUTTERS
Dathan hub type cutters are designed for cutting internal components where maximum rigidity is required. Hub type cutters are recommended for cutting long face widths or for coarse pitches.
In general terms, any tooth form, face width or number of teeth that is available on a shank cutter, can be manufactured with a hub type fitting. Note: these cutters screw directly onto the spindle of the machine therefore rely on the spindle being in a good true state.
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STRAIGHT BEVEL GENERATING TOOLS
These are produced for Gleason machines, 24", 18", 12", 11" ,6" and 3" both roughing and finishing and also for Heidenreich and Harbeck machines, 15KH, 25KH, 26KH, 60KH and 75KH. These are manufactured as standard in M2 HSS, though tools in 5% colbalt steel can be supplied to order.
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Dathan disc type cutters can be designed and produced for cutting any type of gear, internal or external, spur or helical. They can also be designed to cut splines, serrations, sprockets or other involute forms. The cutters are full form generated using the Dathan 'pass thro' method. These cutters may be manufactured with bore diameters from 10mm to 120mm or ½" up to 4", cutter diameters (pitch circle diameter) from .75"(19mm) to 10"(250mm) and can be manufactured to any world standard or to any specified requirement.
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Convert now to cutting reliability at higher speed
At Sandvik Hard Materials we regard the cutting function as a single system that forms an integral part of the converting line. Using Sandvik CRC (Carbide Rotary Cutters), your converting line will face no restrictions in the cutting function (up to 1800 pieces/min).
Sandvik CRC are designed on the basis of a powder metallurgy process. The resulting material is both harder and stiffer with superior thermal conductivity compared with steel which makes cemented carbide ideal for rotary cutters. It is possible to resharpen the cutters several times during their lifetime.
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Gear Milling Cutters
- Gear Roughing Cutters
- Circular-type Gear Profile Cutters with Form Indexable Inserts
- Roughing Cutters for Rotors with Indexable Inserts
- Rotor Profile Cutters with Inserted Blades
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