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Control Systemation maintains an extensive software development department staffed with experienced software engineers. No task is too small, nor too large or complex. From vision systems and databases to full factory automation CSI has been in the forefront of Automation Design. We design, test, and have shipped more than 200 custom software projects a year to industrial, medical, aerospace, automotive, and electronic industries. We specialize in Databases, Host Communications, Vision System Interfaces, Inventory Control, User Interfaces, Robotics, and Networking.
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MDSI's feature product, OpenCNC® software, is a production-proven, unbundled, software CNC control built on an open architecture. Open architecture enables manufacturers to integrate off-the-shelf hardware and software technologies to achieve flexible and agile world-class manufacturing. Unlike proprietary CNC controls, OpenCNC requires no proprietary hardware or motion control cards. Combining a soft CNC and soft PLC in a single application, OpenCNC is well suited for new equipment as well as machine control replacements.
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ARIANNA CNC supplied by Ficep represents the ultimate innovation among the control units for CNC machines used on simple 2 controlled axis machines up to more than 40 controlled axis machines.
ARIANNA is an extremely easy and intuitive software, thanks to the user-friendliness of Windows and to the graphics which has been dedicated exclusively for the steel construction, ARIANNA can be easily used even by inexperienced users.
The set-up through visual windows is really effective and errorproof.
The programming of nesting and multing for drilled plates and for steel construction beams is extremely simple and intelligible.
The M.M.I (Man Machine Interface) ARIANNA is the same on all Ficep CNC machines, this enables operators and maintenance people of a steel construction workshop where machines of different type are installed, to understand the use and programming independently from the typology of the machines.
Moreover it is understood that ARIANNA can be interfaced with the most modern CAD systems (Structural Steel CAD 3D) for the steel construction industry, such as BOCAD, X-STEEL, STRUCAD, SCIA, DESIGNDATA, PROSTEEL, etc.
Furthermore, thanks to the CAM (Computer Aided Manufacturing) and MIS (ultimate Management Information System for steelwork fabricators) software packages supplied by our sister-company STEEL PROJECTS, the software ARIANNA can be interfaced with CAD such as AUTOCAD importing formats like DXF and DWG, apart from the most recognized format DSTV (Deutscher Stahlbau-Verband).
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Features
- User Interface
Genesis uses the same user interface as other Radan 08 products. The screen below shows the interface and a typical sheet layout for the current part.
- Output
Machine set-up, tooling lists, nest graphics, part identification and most importantly the machine program are all automatically produced directly from the nest schedule.
- Automatic Nest Schedule
Automatic program creation following input into the nest schedule of part number / kit number, quantity required and priority to determine which components are the most urgent.
- Manual 'bump' nesting
The 'bump nesting module allows parts to be placed onto the sheet from a nesting schedule. Parts always jump to position nearest the cursor. Moving the cursor causes the parts to track around the shape of parts already on the sheet until the desired position is selected.
- Data Translation Wizard
The Data Translation Wizard automatically translates single or multiple DXF and DWG formats.
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Eastman's advanced software applications have been developed specifically for professionals working with and operating Eastman automated cutting systems. All applications will help to improve cutting times, optimize cutting and tool paths, and maximize material utilization.
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act/cut 3d is aimed at programming all 3D-cutting installations (laser, water-jet, plasma) whatever the number of axis. Furthermore, act/cut 3d offers another specificity: the software can be extended to other technological processes such as laser welding and polishing.
From a true 3D-representation of the machine (kinematics, axis limits...) and its environment,
act/cut 3d allows a very quick definition of cutting contours on CAD-imported parts. In addition, the software enables you to automatically model the tooling based on the 3D model of the part. Then, the software generates the head trajectories using a powerful algorithm that optimizes the paths with collision avoidance. Creating and validating the cutting program is easily carried out thanks to the realistic simulation functions and automatic control functions combined with visual displays of anomalies.
act/cut 3d is an autonomous programming software that pilots all machine and robot trademarks. Moreover, for 5-axis machines that may have to cut flat sheets, the 2D programming modules are provided with act/cut 3d. For companies that might have to cut tubes, the optional module act/tubes that includes specific features for tubes cutting (modeling, nesting and programming) can be combined with act/cut 3d.
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Laser, Flamecutting
Important functions of this module:
Analysis of the whole workpiece-geometry
Technology table with parameter selection
Analysis of the whole workpiece-geometry
Defining lead-in and lead-out movements
Automatic support of disposal equipment
Treatment of outlines with/without offset correction
Contour types (movements) middle, parallel, triangle-corner, turn-corner or roll-corner
Setting bridges, path, short cuts
Setting micro spotwelds or paths Technology laser/Flaming cutting
Technology laser / flame-cutting
Support of multiple heads
Automatic path optimization for Highspeed
Engraving, Windows text, BMP/JPG conversion
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- Position of origin of the laser head
- Return to the point of origin of the head after machining
- Dynamic visualization of the laser head
- Possibility of making a rotation of the part during machining
- Function cone makes it possible to chamfer all the part or of drowning the heads of screw
- Function of cutting planar, radial, circular and equidistant (cutting of tube)
- Possibility of authorizing a going beyond
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SICAM Jump [CUT]®
DESCRIPTION
A programming system for cutting sheet metal.
An integrated system for the two-dimensional design of articles, managing the article library, and performing manual, semiautomatic and automatic nesting operations.
Cutting technology for laser, plasma, oxygen lance and water jet machines with automatic technological parameter, cutting line and work rule management for all the different kinds of technology specified.
Design exchange interface from/to other Cad packages.
FEATURES
SICAM Jump [CUT] consists of the following modules:
- two-dimensional design
- DXF interface (reading and writing)
- DWG interface (reading and writing)
- automatic, manual and interactive nesting
- automatic and manual technology
- automatic common cutting
- automatic and manual micro-joint operation
- bridge operation
- multi-head machine operation with automatic packing
- cutting parameter tables
- editing at any time during programming
- piece library
- metal sheet library
- job library
- warehouse management (with bar code reading option)
- management of metal sheets of any size
- order management
- personalized print layouts
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OFFLINE INTEGRATION FOR LASER CUTTING
CADMAN-L 3D provides fully automatic, semi-automatic or manual offline programming including nesting, optimization of cutting and machine parameters. This software allows the user to configure the type and value lead-in/lead-out for different contours depending on the material and thickness to be processed.
Flexible lead-in/lead-outs
Automatic selection from various types of micro-joints
Advanced common line cutting
Collision avoidance and automatic cutting sequence
Skeleton cutting and utilization of sheet remnants
Complete flexibility to manually or semi-automatically cut and nest laser parts
Automatic time and cost reporting
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SITUBE®
DESCRIPTION
4-axis pipe cutting technology
SITUBE is a special tube cutting system designed to cut not only round pipes but tubes of any shape or cross-section. When combined with SI[CAD]max, SITUBE enables three-dimensional model mathematics to be imported and modified or completely recreated. Here the term mathematics refers to shapes on which cutting paths can be generated.
By means of a high precision analysis of the surfaces and curves to be cut, the system decides the beginning and ending procedures and moves the laser cutting head to a perpendicular position above the relative points on the cutting path, defining the technological laser parameters on the basis of the work rules set by the user.
The program guarantees a risk free cutting path thanks to a monitoring module as well as specifically checking for possible collisions between the laser head and parts of the piece
to be cut.
A dynamic simulation of the workpiece, the spindle, the securing system, piece rotation and the interaction between the piece and laser head can also be viewed before the part program to be sent to the machine computer is generated.
FEATURES
SITUBE consists of the following modules:
- SI[CAD] max: 3D geometry
- SITUB3: 4 axis laser cutting technology
- Post Processor: ISO code generator
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ACT/CUT: programming and nesting software for CNC cutting machines following contours (laser, plasma, oxyfuel, waterjet, routing...) and punch-presses.
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PLUS BEND – Bending Software: A software which automatically calculates the total flat length of bent component, after the user has fed all the necessary information regarding the bent component, at the click of a button the flat length of the component is calculated. Thus after obtaining the flat length of the bent component and its width we can get the size of the blank to be cut from the stock.
The software can automatically develop the bending schedule and the marker diagram for the bent component.
Application Areas:
PLUS Bend is useful for Cabinet Manufacturers, Manufacturing of Industrial Enclosures, HVAC and Door Manufacturers and a range of industries in Sheet Metal Bending.
Features:
Support for multiple components within the same job.
Simple Wizard like User Interface.
Transfer developed blanks to our Nesting and Optimization software PLUS 2D for nesting.
Support for Metric and English units (mm or Inches).
Calculate K-factor using K-factor wizard.
Detailed RTF output in a simple and concise form.
Scrolling and zooming support in tables.
Feeding of calculated k factors for new material in the k factor table.
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User-friendly programming and operation with requirement-oriented application programs and interfaces to CAD and ERP systems
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PatternSmith is great place to begin, as it is through software that your concepts can become a reality! Having a powerful software tool that provides you with all the functions you need for fast, easy, and precise patternmaking is critical!
With PatternSmith, you can design, digitize, edit, and nest your patterns. You can interface with a plotting and cutting system for perfect finished pieces.
Intuitive and easy to use, PatternSmith lets you move from initial design all the way to finished cut pieces - all with just one program! You can be using the basics within a day. Then, take advantage of our extensive collection of patternmaking tools in PatternSmith.
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Make the most of your time and material. Speed up pattern design.
- Create new patterns or modify existing ones. No need to start from scratchevery time.
- Performs multiple operations simultaneously.
- Automatically applies pattern modifications to all related pieces.
- Select from more than 20 different automatic seam corners.
Accelerate marker making and save fabric.
- Batch process jobs to maximize and streamline throughput.
- View material usage as you make the marker.
- Flip and rotate pieces with easy-to-use tools to maximize marker efficiency.
- Substitute sizes in markers and automatically generate new ones.
- Combine one or more markers to optimize cutting capacity.
- Maximize productivity with the ability to use either mouse or keyboard functions.
Improve data management and communication.
- Utilizes sophisticated search tools for data management.
- Easily input hard patterns from digitizer.
- Import and export marker data to a wide range of CAD systems.
- Email pattern data to business partners.
- Customize toolbars and get on-line help.
Drive cutting processes.
- Define cutting path for automatic cutters to minimize dry haul. ° View cut path of pieces and define start points. ° Control cut direction on mirrored pieces.
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Astra R-Nesting is sheet nesting software for optimized cutting of particle board, metal, glass and plastics. Its simple and intuitive tools allow the user to do the following operations:
- Quickly create an order using standard assemblies, convenient manual entry
or import of data from other applications.
- Cut the order in accordance with the technological parameters. Unique to Astra R-Nesting is a set of parameters that let the user customize the software to the specific needs of the enterprise.
- Quickly and exactly edit cutting layouts by hand, using the functions specially designed for it.
- Calculate and save offcuts to be re-utilized later.
- Print reports and labels.
- Export cutting layouts to NC machines.
- Calculate the cost of the order and print the invoice.
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3D Bend
Important functions of this module:
- Flexible bending consequence production (bend per bend) real time simulation
- Collision collection when bending
- Conversion of design: DXF, SAT
- Tool definition via DXF
- File for tools
- Special tool operations (foldover, radius etc..)
- Dead stop definition
- User-defined tables for bending tolerances
- Automatic or manual positioning of all axes
- Automatic mode (type, edges, attitude)
- Estimated production time
- ISO Code Editor
- ISO Code Output via postprocessor (i.e. Delem)
- Printing of CNC programs and machine settings
- User specific break forming press modulation
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