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VX Machinist provides a complete overview of the entire manufacturing process associated with a product design. The included CAM modules are not 3rd party solutions or external modules; they are seamlessly integrated with the hybrid modeling kernel and take full advantage of its characteristics. QuickMill offers dramatic speed and tool path improvements for mold and die machining applications - yet has exceptional ease of use to minimize training and support. VX supports a full range of material handling and cutting techniques to allow complex milling in 3D. The 2 Axis milling Tactic provides a rich set of tool paths for rough stock removal and surface finishing. It also provides the means for the operator to make holes or cut access holes with drills or mill tools. 3 Axis milling provides several families of tool paths based on different algorithms for positioning the tool. Because of VX's ability to maintain complete associativity and synchronization with the 3D product model the manufacturing information can be updated directly from the design data. Process definition and NC programming can begin sooner and design changes are much easier to accommodate. The result is increased productivity and improved quality.
Features and benefits:
VX QuickMilling
Hybrid solid and surfaces modeling kernel.
Entry level solid and surface modeling.
Powerful layout, drafting and detailing.
Model healing.
Industry standard CAD formats support.
2½ and 3 axis milling.
Automatic hole making.
Machine works verification.
ASCII CL or G-code output.
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Three Times As Fast With hyperMILL V9.5
The new version of hyperMILL V9.5 is a genuine quantum leap in aspects such as ease of programming, time savings and optimisation of machining times. In the end result, your time savings are enormous - both during programming and the actual machining. The basis for these benefits include the following features:
- Extended feature technology that automates and standardises your programming work for characteristic geometries
- Macros that can be linked to machining strategies
- Macro database for that allow you to recall any previously stored macros
- Fully automated collision avoidance with automatic calculation of tool position for 5-axis machining
- Selection of preferred axes for collision avoidance, optimised for each machine
- New simulations for machines and removal processes
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PROF2 STANDARD is the ideal choice for complex constructions such as archs, complex, irregular forms and a vast series of openings.
Technical specifications in addition to the PROF2 OPEN, LT VERSIONS:
Guided composition for types with arches
By hand free definition of chassis of whichever shape also with curve sides
Printout of curving lists
Function advance for the construction of lockings to tape
Advanced optimisation
Search of optimal length bar
Simulation of types of various profiles series
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PROF2 STANDARD is the ideal choice for complex constructions such as archs, complex, irregular forms and a vast series of openings.
Technical specifications in addition to the PROF2 OPEN, LT VERSIONS:
Guided composition for types with arches
By hand free definition of chassis of whichever shape also with curve sides
Printout of curving lists
Function advance for the construction of lockings to tape
Advanced optimisation
Search of optimal length bar
Simulation of types of various profiles series
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For modern dental engineering: The hyperDENT® CAM software is a completely automated programming system. It has been specially developed for the needs of dental laboratories and dental technicians. From the automatic user interface and the undercut detection to the modern 5axis milling strategies, hyperDENT® provides innovative functions for constructing bridges simply, efficiently and precisely. The collision-free machining, even of undercuts, and the machining simulation ensure a high level of process reliability.
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SURFCAM Velocity Mold Making
Among other features, SURFCAM Velocity offers: TrueMill® High Speed Roughing, Advanced Finishing, and Toolpath Control
TrueMill
truemill toolpath TrueMill is a patented toolpath engine that has redefined high speed machining. It is the only toolpath that intelligently manages tool load. Critical spikes and sudden changes in tool load that cause cutters to break are eliminated.
TrueMill increases profits by maximizing Volume Removal Rates with your existing hardware, while extending cutting tool life and lowering machine maintenance costs.
4/5 Axis
view machining Complete suite of finishing options including 3D Offset, ZFinish, Steep Shallow, Flat Surface, and more.
Lights-out finishing facilitated by the preceding TrueMill operation. Result: Optimally pre-finished parts with uniform amounts of material on all faces.
Function Specific
truemill toolpath Greatly enhanced toolpath containment provides precise control over what needs to be machined and what must be avoided.
Re-machining repaired areas, corner picking, and avoiding clamps and fixtures are just a few of the beneftis.
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The easy-to-learn, easy-to-use toolpath feature set in KeyCreator lets you quickly read or create CAD drawings and output NC programs and process sheets. Key capabilities include:
- Comprehensive Drilling
- Spiral Pocketing
-Profile Milling
KeyCreator toolpath functionality for 3-aAxis multi-surface milling includes:
3-Axis Multi-surface Toolpaths
Contour Roughing
Zigzag Roughing
Unidirectional Roughing
Follow Surface Roughing
Planar Finishing
Radial Finishing
Plateau Finishing
Tool containment and avoidance using 2D and 3D curves
Helix and ramping entry styles
Check surface control
Plane view machining (4-axis indexing)
Re-machining steep and shallow walls
Machining flat regions
Point milling (plunge)
Pencil trace machining
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WinVector workshop near CAM
Vector CAM
They work very practice-orientedly and are annoyed at complicated software?
WinVector is nevertheless very simple a high performance CAD/CAM program system and in the operation. Already after few hours you are with the software trust and provide in shorten first time NCs-Programm. Step by step you develop these. With the used function and cut to your machinery. No reorientation and no pre-defined operational sequence are required. The result is "it" NC-Programm, as provides by hand. However importantly faster, more simply and more comfortably!
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Within Edgecam, the integrity of your design is maintained because the solid model is impor ted without translation. Edgecam Solid Machinist uses automatic feature recognition to interrogate the solid model and quickly identify machineable features. Edgecam then offers the user the most appropriate tooling and machining strategy to generate accurate toolpaths.
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HI-MILL is the Fidia CAM 3D software for the manufacturing of moulds, dies, models and prototypes.
It enables tool paths to be generated, from roughing out to super finishing, offering a wide choice of machining strategies starting from geometrically defined surfaces using CAD, ISO finishing programs or digitized surfaces.
The system operates in real time; machining is started in parallel with the calculation of the tool path.
The technological parameters can be defined by the operator on the basis of the actual availability of equipment and tooling. The system operates in real time: machining is started in parallel with the calculation of the tool path.
HI-MILL is able to:
Read CAD surfaces in VDA-FS, IGES, STL and CATIA formats, as well as digitized programs.
Calculate roughing out, semi-finishing, finishing and re-machining tool paths, as well as male/female inversion.
Manage tool axis orientation in space (indexed bi-rotary heads).
Display the dynamic rough part obtained from the simulation of individual tool paths, highlighting the machining stock.
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Kubotek USA delivers today’s most cost-effective CAD/CAM solutions for companies and professionals who need freedom to design and adaptability for manufacture. Our customers claim that Kubotek technology provides a competitive edge to help win new business and bring innovative products to market faster in today’s rapidly changing global market.
In addition, the NC functionality in KeyCreator provides easy-to-learn, easy-to-use production-oriented programming to help you quickly output NC programs and process sheets.
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Design Without Barriers
Pro/ENGINEER Wildfire 5.0 offers numerous enhancements that enable users to overcome the key barriers to design productivity.
* Make design changes faster and easier!
Real-time, dynamic editing and disruption-free design will help users overcome the traditional barriers to flexible and easy design modification.
o Enhanced direct surface editing is also up to 70% faster!
* Accelerate time to productivity by up to 10X.
User Experience enhancements such as graphical browsing, intuitive UI enhancements, streamlined tasks and faster performance improve design efficiency and reduce time-to-market.
o Create simplified sub-assemblies (envelope definitions) 78% faster
o Create sheetmetal parts 30% faster, place forms 82% faster
o New trajectory rib feature helps create parts up to 80% faster!
o Analysis of weldment models is up to 10X faster
o Create facing toolpaths 5X faster
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The Alibre CAM family of machining products is built on technology that is in production at thousands of locations worldwide. From simple 2 ½-axis to full 5-axis indexed milling, Alibre CAM will help you make parts, fast.
Fully integrated with our Alibre Design family of 3D design products, you get a fully associative parametric CAD/CAM system for 1/5 the price of competing systems, making Alibre CAM far and away the best value in the CAD/CAM industry.
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CADDS 5 Manufacturing Option
A must for any MCAD suite is the ability to manufacture a design with ease. PTC offers powerful manufacturing capabilities to complement the CADDS 5 Modeling Foundation. CADDS 5 Manufacturing Option provides a single, associative manufacturing solution for all 2-axis through to 5-axis milling and turning operations. You can optimize your toolpaths to machine products faster and more accurately. CADDS 5 Manufacturing Option helps you save time and optimize your manufacturing tooling design and machining processes.
Benefits
- Ensure high levels of accuracy and adherence to design specifications with integrated design and manufacturing capabilities. You can easily transform design data into high quality tools, parts, and assemblies in less time
- Provides fast, accurate machining of complex part geometry typical of aerospace, automotive, and turbo-machinery applications
- Save substantial NC programming time by reusing proven manufacturing methods which optimize toolpaths and reduce machine set-ups
- Machine different parts from the same assembly simultaneously with multiple manufacturing engineers
- Leverage the integration with GPOST for a complete post-processing environment
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ESPRIT SolidMill Production adds 5-axis machining capability to ESPRIT's milling cycles. Programmers can use multiple fixture offset with local or global work coordinates to machine any part face, using any ESPRIT machining cycle. ESPRIT's 5-axis indexing supports any combination of rotary tables and tilting heads to orient the part, then machines with 2 1/2 and 3-axis operations using one or more ESPRIT cycles.
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SURFCAM CAD/CAM for Aerospace Manufacturing
The Aerospace Industry is poised for unprecedented growth in virtually every segment: Commercial, General Aviation, Military, and Space. The known impediment, however, is the industry’s struggle to improve quality, reduce costs and speed time to market at the same time.
It is common wisdom that any improvement to one area seem to come at the expense of the other. SURFCAM Powered by TrueMill® overcomes this maxim -- the effect of using SURFCAM Powered by TrueMill actually improves quality, reduces costs and dramatically increases time to market by enabling striking gains in productivity – simultaneously!
The milling toolpaths created by SURFCAM Powered by TrueMill are highly effective on the harder metals most frequently used in Aerospace and Defense – titanium, Inconel and aluminum among others. In many cases, machining speed doubles or even triples with the patented TrueMill technology. At the same time, quality increases and costs are lowered.
SURFCAM Powered by TrueMill can be a significant factor in empowering Aerospace industry companies to meet the compressed time schedules, reduced costs and increased product complexity required in today’s challenging global market.
Among other features, SURFCAM Velocity offers: TrueMill® High Speed Roughing, 5-Axis Swarf, 4-Axis Spiral, 5-Axis Functionality, and Control for all scenarios.
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SURFCAM CAD/CAM for Automotive Manufacturing
The automotive industry is in a state of flux and has been greatly affected by globalization, economic factors and ever-changing lifestyle choices. Consumers worldwide have more vehicle choices than ever, putting pressure on vehicle manufacturers to deliver quality automobiles as efficiently as possible.
While Cad/Cam software may not affect a consumer’s choice between a sedan or a SUV, the effect of a highly cost-efficient Cad/Cam solution can greatly increase production productivity, quality and speed to market. Surfware’s SURFCAM Cad/Cam software Powered by TrueMill® is the indisputable leader in providing cost-effective automotive industry solutions that increase quality, and double or in some cases triple production productivity.
SURFCAM Powered by TrueMill is ideal for “lean” manufacturing solutions, allowing automotive industry manufacturers to improve the accuracy and efficiency of production and assembly line processes and optimize the use of parts and labor. The innovation and efficiency required by the automotive industry is achieved by the innovation, time-savings and cost-savings made possible by SURFCAM.
Among other features, SURFCAM Velocity offers: 5-Axis Porting, TrueMill® High Speed Milling, and Advanced Finishing.
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Machine Complex Free-Form Shapes with Ease
ESPRIT's NURBS-based machining engine handles fabricating difficult free-form shapes with ease. Specifically designed to address the 3D challenges in the mold, die, and toolmaking markets, ESPRIT provides you with a powerful set of tools and machining cycles for free-form roughing, Z-level machining, finishing, and re-machining in 3-axis or 5-axis.
5-axis Free-Form Machining
Machining complex 3D parts in a single setup is easy with the powerful ESPRIT CAM system. ESPRIT streamlines programming and provides dynamic onscreen program verification, eliminating the need for expensive machine-tool dry runs. For 5-axis finishing, ESPRIT gives you a full range of options, including planar, normal, transitional, parametric, and offset styles. Program your 3D 5-axis machine cycles with ESPRIT and benefit from the superior surface quality, part accuracy, and material removal rates provided by today's multi-axis machine tools.
High-Speed Machining
ESPRIT's high-speed machining (HSM) functionality is built into all its machining cycles allowing you to cut hardened materials in minimal time while maintaining constant loads on cutting tools utilizing the smooth, continuous movements so critical in 3D HSM. Your choices include sharp corner smoothing, loop-style bridge movements, ramp and helical entry into material, spiral-style cutting with constant overlaps, tangency entry, and constant Z-level cutting. HSM optimization for NURBS, spline-curve and arc-optimized G-code output is built into ESPRIT's universal post processor.
Z-Level Machining
ESPRIT's Z-level machining cycle automatically maintains constant loads on cutting tools for smooth, continuous high-speed toolpaths. When creating a Z-level finishing operation you have the option to machine the entire part or selectively machine only vertical or horizontal areas. When machining the entire part you can choose to cut the vertical and horizontal areas with different tools and use both roughing and finishing options.
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SURFCAM Velocity 3-Axis, Powered by TrueMill®
SURFCAM’S 3-Axis CAM system delivers efficient, reliable toolpaths on the most complex surface geometry with the highest quality surface finishes. 3-Axis high-speed machining strategies feature fast processing, minimal rapid motions, tapered tool support and excellent surface finish.
Product highlights include:
* High-speed optimized finish strategies feature smooth, fluid toolpaths that eliminates abrupt changes in direction.
* 3D Offset finishing provides superior surface finish regardless of the part shape.
* Fast processing using new algorithms and multiple processors provide very short calculation times even for the most complex parts.
* Rest Machining automatically detects uncut areas left by previous tools, so that they can be machined by using the optimal strategy.
* Associative toolpath to model geometry that tracks changes to the model and adjusts the toolpath.
* Steep/Shallow intelligently adjusts the toolpath style based upon the slope of the part.
* Full gouge protection against check surfaces along with the powerful toolpath containment provides precise control over what needs to be machined and what must be avoided.
* Unbeatable surface finishes increase productivity by reducing secondary processes and makes hard-die milling more efficient.
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PartMaker Mill gives you what you really need from a CAM system - the ease of use to program your parts quickly with the power and flexibility to handle even the toughest jobs. PartMaker applies a Knowledge Based Machining approach to capture your shop specific knowledge about feeds and speeds, tooling and repetitive processes to speed programming. PartMaker's Windows developed user interface has easy to follow graphics to guide you through every step of programming a part.
PartMaker's Visual Programming Approach makes the software quicker to learn and easier to use. By generating edit-free CNC programs the first time and proving out the results on screen with PartMaker you will reduce programming and setup time resulting in a significant savings of time and money! PartMaker Mill supports 2 1/2 axis, 3-axis, 4-axis, and 5-axis milling operations.
Key Features
Windows user interface assures quick learning
2 ½ Axis milling for pocketing and hole making
Automated programming of multi-piece machining and tombstone fixtures
3D Surface Machining capability including and roughing, finishing, remachining and projection machining strategies
4th Axis Rotary Milling of cylindrical features
5-Axis Prismatic and Surface Milling
Pictorial explanation simplifies parameter entry
Context sensitive help on hand
Tools Data Base manages tool inventory
Cycles Data Base combines tool and machining data into machining cycles
Automatic hole depth calculation
Materials library information files easily modified to meet shop practices
Optimum feed rates, spindle speeds and cycle times automatically applied
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FeatureCAM, developed by Delcam, is a suite of CAD/CAM software which combines cutting edge technology with ease of use.
FeatureCAM automates machining and minimizes programming times for parts on mills, lathes and wire EDM.
What makes FeatureCAM different?
Feature-Based Technology to Streamline Programming
With FeatureCAM, you:
- Draw or import your part
- Identify part components as features (holes, pockets, surface milling, etc.)
- Click simulation
- You are done! NC Code is generated!
Knowledge-Based Technology to Increase Productivity
FeatureCAM automatically:
- Selects Tools
- Calculates Feeds and Speeds, including Stepovers and Depth of Cut
- Determines Roughing and Finishing Operations
- Generates Toolpaths and NC Code
- You can change any of the automatically selected machining suggestions.
Added Value at No Additional Charge
FeatureCAM includes:
- Shared Network Databases for Tools and Feeds and Speeds
- Post Processor Library with 350+ Posts, with the Ability to
Create Custom Posts or Edit Existing Posts
- Feed Rate Optimization
- Application Programming Interface (API) for Macro
Creation and Program Customizations
- Job Quoting Tools
- Integrated 3D Simulation Package
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SICUBE®
DESCRIPTION
3-dimensional laser cutting technology.
SICUBE is a system that enables 5 and 6 axis continuous laser cutting machines to be operated automatically. When combined with SI[CAD], SICUBE enables three-dimensional model mathematics to be imported and modified or completely recreated. Here the term mathematics refers to shapes on which cutting paths can be generated.
By means of a high precision analysis of the surfaces and curves to be cut, the system decides the beginning and ending procedures and moves the laser cutting head to a perpendicular position above the relative points on the cutting path, defining the technological laser parameters on the basis of the work rules set by the user.
The program guarantees a risk free cutting path thanks to a monitoring module as well as specifically checking for possible collisions between the laser head and parts of the piece to be cut or any securing tools that may be used to hold the piece in place. A dynamic simulation of the workpiece, the securing system and the laser head including highlights of the 5-axis head rotation can also be viewed before the part program to be used is generated on the machine computer.
FEATURES
SICUBE consists of the following modules:
- SI[CAD]: 3D geometry
- Advanced modeller: surface modeller
- SICUT3: 5/6 axis laser cutting technology
- PostProcessor: ISO code generator
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SURFCAM Velocity 4/5-Axis
SURFCAM offers true simultaneous 4- and 5-axis machining, full visualization and verification. This enables the NC programmer to gain precise control over every aspect of multi-axis machining, ensuring safe tool motion in the most challenging applications. 4/5-Axis provides support for all standard tools with collision checking, avoidance, toolpath containment -- and more.
* Multi-surface 4 and 5-axis machining.
* Full tool and shank gouge protection ensures safe tool moves in the most challenging applications.
* Full support for multiple gouge check strategies -- up to four separate groups of check surfaces.
* Control of surface gap and stepover handling, including lead in and lead out options.
* Retract options including plane, sphere and cylinder for increased tool control.
* Powerful tool axis control during swarf cutting.
* 5-axis drilling capabilities.
* Tool plane locking and limiting for enhanced control.
* Advanced vector control to provide toolpath optimization.
* Full visualization and verification.
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FeatureTURN
FeatureTURN includes the following features for part creation.
- Holes - You can create a variety of hole types aligned with the part's Z-axis. Simply enter hole dimensions to create any common hole type including counter-sink, counter-bore, reamed or tapped.
- Facing Feature - To face off the part, you simply enter the cut thickness and two diameter values.
- OD Turning Feature - You can create outer turning features from any two-dimensional geometry or curves. Round tool roughing is supported and you have precise control of entry and exit.
- ID Boring Feature - Bores are created from simple two-dimensional geometry or curves.
- Groove Feature - OD, ID and face grooves are created from curves or by entering dimensions that describe the groove's shape.
- Thread Feature - Both OD and ID threading features can easily be created from dimensional data. Tapered threads are supported and relief grooves can be conveniently generated within the thread feature. 2006 You can also thread along a form shape.
- Cutoff Feature - Cutoff feature includes optional chamfer and part catcher control.
- Bar feed feature - FeatureTURN provides support for both bar feeders and bar pullers..
- Sub-spindle Feature - FeatureTURN supports machines with sub-spindles.
FeatureTURN/MILL
FeatureTURN/MILL is an extension of FeatureTURN and incorporates both FeatureTURN and FeatureMILL2.5D With FeatureTURN/MILL, turning features and milling features can be conveniently ordered together in a single setup.
FeatureTURN/MILL provides several capabilities, including:
- Support for lathes with C and Y axis milling capabilities and sub-spindles.
- Drilling or milling features can be positioned on the face or on the OD of the part, and are easily programmed with the FeatureTURN/MILL feature wizard.
- FeatureTURN/MILL contains all the milling features of FeatureMILL2.5D, including holes, slots, pockets, grooves, sides and patterns.
- Milling features can be created on the OD and then wrapped around the lathe's Z-axis. This process takes the Y moves of a milling feature and translates them into C-axis rotations.
- Simulations accurately reflect the rotation of the part during machining so that you can verify precise toolpaths on your computer.
- Polar interpolation can be performed by FeatureTURN/MILL or by the control.
- FeatureTURN/MILL includes the same post processing capabilities as FeatureMILL2.5D and FeatureTURN. You simply create your features and let FeatureTURN/MILL take care of the NC code details.
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Production Machining
SURFCAM Velocity gives the production manufacturer incredible functionality
Among other features, SURFCAM Velocity offers: TrueMill® High Speed Milling, 4/5 Axis Indexing, Function-Specific Operations, and Milling/Turning
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SURFCAM CAD/CAM for Medical Manufacturing
The production of intricate parts for medical applications represents the early roots of Surfware’s machining experience. From the 1950s forward, the most challenging jobs were often given to Victor Diehl because of his skills and know-how. Today, Surfware is continuing the tradition of Victor’s excellence in the medical industry.
Manufacturers rely on multi-axis machining techniques, particularly simultaneous five-axis machining, as well as high-speed machining and multitasking or mill-turn machining strategies to produce the complex shapes and micro-machined parts required for today's medical industry applications.
To meet this need, SURFCAM Velocity Powered by TrueMill® supplies a level of precision and accuracy unmatched by other CAM software. The unique TrueMill patented technology manages the tool engagement to create superior toolpaths. Hard materials like titanium for surgical implants can be easily machined using the TrueMill cutting path and result in more precise and higher quality results, often in less than half the time.
The precision required by medical parts frequently are a matter of life and death. Although often milled in smaller volumes, users of SURFCAM Velocity Powered by TrueMill report remarkable results in accuracy and precision as well as time to market.
Among other features, SURFCAM Velocity offers: TrueMill® High Speed Milling, Miniature Machining, 4/5 Axis Index, and Automation.
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Bentley’s ProSteel v18 is a 3D modeling environment for structural steel and metal work supporting your construction and planning tasks.
Working on both MicroStation and AutoCAD platforms, you get an intuitive and integrated multi-material modeler perfectly suited to layout complex structures, produce shop drawings, assemble all your connections and manage your bill of materials.
From initial planning and design to assembly, ProSteel is a comprehensive software built by engineers experienced with steel design. Our many years of experience in the field of AutoCAD development and the close contact with our users has contributed to ProSteel becoming an internationally recognized and important application for 3D structural steel and metal work.
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FeatureWIRE
Drawing
Gear and Cam Wizards
In addition to standard drawing tools, FeatureWIRE includes wizards that allow you to create industry-standard gears and cams by simply specifying the design parameters.
CREATING FeatureWIRE FEATURES
FeatureWIRE includes the following features for part creation.
Dies - Creates dies for stamping or female metal parts, with no-core cutting supported
Punches - Creates punches for stamping or male metal parts
Sides - Creates parts with open curves
User Definable Features
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Alibre Design Workshop
Eliminate 2D Rework Once and For All
If you work with wood, then Alibre Design Workshop is the right addition to your workflow. With the market's fastest growing 3D CAD software, you can precisely craft and modify your woodworking projects in 3D; then produce 2D drawings. And, finally, export the exact parameters to our bundled nesting program, Sheet Layout, to take full advantage of your materials.
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An innovative and affordable way to plan, detail, simulate and optimize your machining activities, to build better products faster using reliable and proven technology.
The power of CATIA Machining allows you to move directly from innovative design to manufacturing. By optimizing the workload of your machine tools, your business works faster, smarter, and more cost-effectively.
CATIA Machining applications allow you to:
- Manufacture and simulate in a single integrated environment
- Work with a single CAM system to cover a wide set of machining applications
- Capture corporate process knowledge to capitalize on your best practices
- Achieve a high level of automation and standardization
- Increase the efficiency of your machining tools
This CAD/CAM combination enables NC programmers, engineering and manufacturing teams to collaborate and share knowledge in an integrated environment.
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