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Tecnomatic' s Cartesian Numerican Control (CNC) robots represent the best that modern technology can offer for automating plastics injection moulding processes and are the product of the company' s 15 years of experience in this field. The Free Guided Programming (FGP) capability that all Tecnomatic robots have make it possible to realise extremely flexible work cycle with no limitation in the program complexity or lenght. This is accompained by the care we take in making sure programming is as simple as possible and well within the reach of all operatives working on the injection line. This series of robots is realized with load bearing structures in high rigidity steel and has vertical axes in .high strenght light alloy that permits very high speeds and great structural rigidity. Only the best available components are used in their construction, manufactured by leading companies in their respective fields.
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Basic automation: ER-USP sprue removal robots
Sprue removal and separation are central to the automation process. Under the product designation USP (Universal Speed Picker), ENGEL offers a high-speed universal robot for injection moulding machines with clamping forces ranging
from 250 kN to 2,200 kN.
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ARBURG offers its customers machines and robotic systems from a single source. The machine is programmed and controlled via the central SELOGICA control system. A high degree of convenience is guaranteed here both by virtue of the operating principle with schematic sequence programming and the option of saving the respective MULTILIFTs integrated data record together with that of the mould.
The MULTILIFT H grips into the mould horizontally from the rear of the machine, leaving the space above the clamping unit free. Another major advantage is the reduction in the number of axes, resulting in shorter and quicker strokes, whereby short cycle times can be achieved.
The MULTILIFT V is arranged above the machine and removes the moulded parts vertically from the mould. Three servo-electric axes are also able to perform complex set-down tasks quickly and precisely. Its field of application mainly lies in the area of highly-complex insertion, removal and set-down tasks. It is just as easy to fill containers that have a high packaging density as it is to stack moulded parts or to insert intermediate layers.
The entry model MULTILIFT V SELECT is a low-cost, servo-electric robotic system with predefined features, which covers a lot of standard robotic system tasks.
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As an economical and efficient range of robots, our Axess models have a simple & efficient electronic control and use servomotors.
Perfecly suited for IMMs from 20 to 700T, Axess is our latest technology for Simple Pick & Place.
Axess can also be equiped with the Digital Vacuum Switch.
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Generation GIV, based on high-tech technology, is particularly well suited for a large panel of applications, from Simple Pick & Place to more complex applications (IML, ..)
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The innovative Series of Small Robots:
W701/W801 3-Axis High-Speed Series
The smallest model in the 3-axis servo robot line designed for mounting on molding machines up to 120 tons clamping force.
- Motorized servo drives on all 3 main axes.
- Compact construction of the vertical axis and the highly integrated wrist rotation allow handling of parts with the minimum amount of mold open space.
- High performance servo drives and high grade linear rails on all axes permit high velocities and the shortest part removal times.
- Many additional features of the entire robot series are available as options including: vacuum and gripper circuits and different I/O modules for the control of complex peripheral equipment.
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Xaloy meets needs for precise on-off control of the injection molding melt stream with System Eng® needle shut-off nozzles.
* Controlled, process-dependent shut-off
* Shorter cycles than open-nozzle systems
* Minimal pressure loss
* No drool
* Optimal heat transfer
* No melt shear
Two types are available: the power-operated L series (at left in the photo above) and the spring-operated S-series (at right).
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The progenitor range of the D nozzles has been completely renovated to meet the continual demands of the customers, who need more flexibilityand easier application in mould hot runner systems.
The nozzle tip assembly, which was integrated into the old nozzle body, is now screwed into the core.
Besides facilitating maintenance operationson the open moulding machine, there is also an economic saving on spare parts.
The first types of D nozzles available with the screwed tip are types1, 1B and 3B.
All the tip types are constructed with a special sintered steel, which has an optimal thermal conduction, and makes them much more resistant and not subject to wear, therefore they are suitable for the injection of all types of thermoplastic materials.
Also, the diameter of the channel inside the nozzle core has been increased, to improve the flow rate and for easier injection of large size parts. For easier application in moulds with many cavities it has been decided to increase the thickness of the D nozzle heads, to have more space for the outlet cables and as a consequence be able to increase the number of hot half injection points obtainable with D nozzles.
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The externally heated EWIKON HPS III system offers an advanced naturally balanced, manifold technology with streamlined flow channels which can be combined with a wide range of externally heated high performance nozzles. A diversity of gating options makes the system suitable for for almost all kinds of applications.
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FusionTM II screw. Delivers enhanced mixing while retaining benefits of the original FusionTM screw, namely higher output and lower melt temperature. Applications: injection molding, extrusion and blow molding.
MultiMeltTM injection molding screw. "Universal" screw works with almost any polymer except rigid PVC. Combines productivity benefits of barrier flights for melting with an integrated StrataBlend® II mixer for improved color and additive dispersion and temperature homogeneity.
EasyMeltTM injection molding screw. Combines the simplicity and economy of a conventional three-zone screw with the productivity and quality benefits of optimum material feeding, melting and metering.
StrataMeltTM injection molding screw. Resin-optimized single-stage geometry like the EasyMeltTM but with an integrated StrataBlend® II mixer for improved color and additive dispersion and temperature homogeneity.
FusionTM Screw. New-generation barrier screw boosts productivity, lowers melt temperature and improves color/additive dispersion in injection molding, extrusion and blow molding.
EfficientTM Extrusion Screw. Barrier screw for extrusion proven for more than 30 years in the field.
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Nozzles
The wideness of range of EMP nozzles comes from 28 years of active presence in the field of Hot Runner moulding.
More than 20 typologies of nozzles (Models), divided into more than 100 dimensional cathegories (series), available in the different standard lengths as well as in special executions, in function of the specific application needs, allow:
• freedom in planning, with a broad choice of methods of injection
• reliable performances
• uniformity and precision in temperature control
• as well as the processing of all main thermoplastics and elastomers
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Many tasks which previously were the sole preserve of linear feed systems can now also be carried out by flexible KUKA shelf-mounted robots. For example, the robot can be integrated into an injection-molding machine, a die-casting machine or a machine tool.
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Stäubli’s Plastics range of robots is the first line of 6 axis robots designed specifically for use in the plastics industry. They have been developed following detailed consultation and evaluation by both injection molding companies and system integrators.
Flexibility
Simply re-program the robot when the mold changes
Utilise the capacity of the machine fully by grouping various moulds together
Easy integration of the Plastics robots (can be easily moved to another Injection Molding Machine - IMM)
New molds or process additions can be easily accommodated by the plastics range
Speed
Stäubli plastics robots are the fastest 6-axis robots on the market in terms of speed and acceleration (i.e. 0,8 second demould time inside a 4 second cycle)
Cleanliness
Class 100 comes as standard
Fulfilling the requirements of the plastics industry
Plastics robots are available ready to use with pre-wired Euromap (Europe) / SPI (USA) hardware and safety interlock, along with industry dedicated interface
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Injection Molding Integrative Inverter EDS2860
Power range: 7.5~75KW
Voltage: 3AC 380V -20%~20%/415V -15%~15%/
Output frequency: 0.00 ~ 400.00Hz
Features of EDS2860 series:
1. High power save rate
A. Adopt advanced digital signal processor (DSP)
B. save rate reaches 25%~65%.
2. High reliability
A. Great overload capacity: 150% of rated current for 3 minutes, 200% of rated current for 5 seconds;
B. Keep original control mode and oil road of injection molding machine constant
C. Safe design of double loop for power source/power save running, bears automatic reset/power-off reset function
3. Soft start-up
4. Simple operation
A. Double channels input, can accept pulse signal of 0~1A, 0~10V and 200Hz below.
B. Simple assembling and super strong defense, run synchronously with injection molding machine, no adjustment is needed.
C. Small volume, convenient assembling, humanized configuration design, compact configuration, handsome appearance.
D. Full-close separate air path design, dustproof, airproof, anticorrosive, great capacity of adapting ambient.
5. High return rate
All your investment can be returned for about 6-15 months by power save.
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... see all the products in the category
AC drives
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PIV Drives has developed this range of rack and pinion drives for closing the mould of injection molding machines. This type of drive features quiet running spur gear reduction and presents a compact construction with an integrated motor. The POSIRACK design has a double-toothed rack output. Case hardened and ground gear wheels are the base for this high performance drive, with the industry’s best accelerating and decelerating torque and an extremely quiet package.
Technical Data:
Rack clamping force: up to 450 kN
Rack speed: > 2,000 mm/s
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Diecasting cells
Rea Robotics uses ABB, KUKA and FANUC robots, which are resistant to the action of lubricants, dust and heat, to produce flexible cells for the following production processes:
- press unloading;
- part cooling and control;
- die lubrication;
- shearing machine tending;
- palletizing of castings.
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The TFT industrial monitor is a modern concept to replace old or defective CRT's and TFT's mounted in control units of different manufactures for several injection molding machines, e.g. Arburg, KraussMaffei, Stork...
All Units are Made in Germany, using only high quality components. A mechanic housing, similar to the original Unit, makes it easy to exchange in just a few minutes.
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Control line - Summary TFT replacement monitors
Replacement monitors for your CNC or SPS control system which have been already adjusted.
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DSTI can design & build a custom multi-passage rotary union to fit your specific plastic molding equipment. Many DSTI rotary unions are currently used to transfer water, air & hydraulic fluid into rotating equipment. Designs available for multi-shot, blow molding, vertical molding & numerous other applications. Many designs include our intergrated electrical slip ring to allow both fluid & electrical transfer through the rotating union.
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